John Deere 624H 4WD Loader & TC62H Tool Carrier Loader Workshop Repair Service Manual (TM1640) PDF - MJODTM1640.zip
Full factory service guide covering the John Deere 624H 4WD Loader and TC62H Tool Carrier Loader, packed with every workshop detail needed to service, fix, and overhaul these machines the way expert technicians do.
The John Deere 624H 4WD Loader & TC62H Tool Carrier Loader shop service and repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM1640 - John Deere 624H 4WD Loader and TC62H Tool Carrier Loader Technical Manual - Repair.PDF
TM1640 - John Deere 624H 4WD Loader and TC62H Tool Carrier Loader Technical Manual - Repair.epub
Total Pages: 812 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety Information
General Specifications
Torque Values
Fuels and Lubricants
Wheels
Powered Wheels and Fasteners
Axles and Suspension Systems
Removal and Installation
Axle Shafts and U-Joints
Axle Shaft, Bearings, Reduction Gears
Hydraulic System
Transmission
Removal and Installation
Gears, Shafts, Bearings and Power Shift Clutch
Hydraulic System
Dealer Fabricated Tools
Engine
Removal and Installation
Engine Auxiliary Systems
Cold Weather Starting Aids
Cooling System
Speed Controls
Intake System
External Exhaust System
External Fuel Supply Systems
Dampener Drive
Elements
Steering System
Hydraulic System
Service Brakes
Active Elements
Hydraulic System
Park Brake
Active Elements
Hydraulic System
Electrical System
Batteries, Support and Cables
Alternator, Regulator and Charging System Wiring
Lighting System
Wiring Harness and Switches
System Controls
Motors and Actuators
Frame or Supporting Structure
Frame Installation
Frame Bottom Guards
Chassis Weights
Operator’s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belts
Steps and Handholds
Heating and Air Conditioning
Dealer Fabricated Tools
Sheet Metal and Styling
Hood or Engine Enclosure
Miscellaneous Shields
Grille and Grille Housing
Miscellaneous Shields
Safety and Convenience
Mirror
Fire Extinguisher
Horn and Warning Devices
Loader
Bucket
Frames
Hydraulic System
tm1640 - 624H Loader TC62H Tool Carrier
Table of Contents
Foreword
Technical Information Feedback Form
Section 00: General Information
Group 0001: Safety Information
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Use Proper Tools
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Live With Safety
Group 0002: General Specifications
624H Specifications
Drain and Refill Capacities—624H/TC62H
TC62H Specifications
Drain and Refill Capacities—TC62H
Group 0003: Torque Values
Hardware Torque Specifications
ROPS Torque Specifications
Metric Bolt and Screw Torque Values
Additional Metric Cap Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Check Oil Lines And Fittings
Service Recommendations for O-Ring Boss Fittings
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Group 0004: Fuels and Lubricants
Diesel Fuel
Lubricity of Diesel Fuel
Low Sulfur Diesel Fuel Conditioner
Diesel Fuel Storage
Fuel Tank
Diesel Engine Oil
Transmission, Hydraulic System, Park Brake, and Differential Oil
Grease
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Section 01: Wheels
Group 0110: Powered Wheels and Fasteners
Service Equipment and Tools
Specifications
Remove and Install Wheel
Remove Tire
Install Tire
Section 02: Axles and Suspension Systems
Group 0200: Removal and Installation
Service Equipment and Tools
Specifications
Remove and Install Front Axle and Differential
Remove Rear Axle and Differential
Install Rear Axle and Differential
Disassemble and Assemble Axle Oscillating Supports
Group 0225: Axle Shafts and U-Joints
Specifications
Remove and Install Universal Joint and Drive Shaft
Disassemble, Inspect and Assemble Universal Joint and Drive Shaft
Group 0250: Axle Shaft, Bearings, Reduction Gears
John Deere TeamMate TeamMate is a trademark of Deere & Company. III Axles—Use CTM150
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Axle Disconnect Input Shaft, Cross-Sectional View
Remove and Install Axle Disconnect Input Shaft
Disassemble, Inspect, and Assemble Axle Disconnect Input Shaft
Group 0260: Hydraulic System
Specifications
Remove and Install Differential Lock Solenoid Valve
Axle Recirculation System
Axle Recirculation System With Optional Oil Coolers
Axle Oil Coolers—Exploded View
Remove and Install Front Axle Oil Cooler
Disassemble and Assemble Front Axle Oil Cooler
Remove and Install Rear Axle Oil Cooler
Section 03: Transmission
Group 0300: Removal and Installation
Essential Tools
Specifications
Remove and Install Transmission
Group 0350: Gears, Shafts, Bearings and Power Shift Clutch
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Remove Torque Converter and Housing
Install Torque Converter and Housing
Remove Clutches, Input and Output Shafts
Install Clutches, Input and Output Shafts
Disassemble Clutch Pack KV and KR
Assemble Clutch Pack KV and KR
Disassemble Clutch Pack K1, K2, and K3
Assemble Clutch Pack K1, K2, and K3
Disassemble Clutch Pack K4
Assemble Clutch Pack K4
Disassemble Input Shaft
Assemble Input Shaft
Group 0360: Hydraulic System
Specifications
Remove Transmission Pump
Remove and Install Converter Minimum Pressure Regulator Valve
Install Transmission Pump
Remove Transmission Hydraulic Control Valve
Install Transmission Hydraulic Control Valve
Transmission Hydraulic Control Valve Cross Section View
Disassemble Transmission Control Valve
Assemble Transmission Control Valve
Remove, Disassemble and Install Converter Relief Valve
Transmission Internal Oil Pipes and Tubes Remove and Install
Group 0399: Dealer Fabricated Tools
DFT1148 Pre-Load Clutch Pack Compression Ring Tool
DFT1149 Pre-Load Clutch Pack Compression Ring Tool
Section 04: Engine
Group 0400: Removal and Installation
PowerTech PowerTech is a trademark of Deere & Company. 4.5 L (4045) and 6.8 L (6068) John Deere Engines—Use CTM104
Service Equipment and Tools
Specifications
Remove and Install Engine
Section 05: Engine Auxiliary Systems
Group 0505: Cold Weather Starting Aids
Other Material
Specifications
Remove and Install Fluid Starting Aid Assembly
Remove and Install Engine Coolant Heater
Group 0510: Cooling System
Other Material
Specifications
Remove and Install Serpentine Belt
Remove and Install Fan and Fan Drive
Remove and Install Radiator and Oil Cooler
Disassemble and Assemble Radiator, Oil Cooler and Air-to-Air Aftercooler
Group 0515: Speed Controls
Specifications
Remove and Install Speed Control Linkage
Remove and Install Fuel Shut-Off Solenoid
Check and Adjust Fast and Slow Idle
Speed Control Linkage Adjustment
Adjust Fuel Shut-Off Solenoid
Group 0520: Intake System
Essential Tools
Service Equipment and Tools
Specifications
Remove and Install Air Cleaner
Remove and Install Air Filter Elements
Clean Dusty Primary Element
Clean Oily or Sooty Primary Element
Inspect Element
Air Intake System Leakage Test
Group 0530: External Exhaust System
Specifications
Remove and Install Muffler
Group 0560: External Fuel Supply Systems
Specifications
Remove and Install Fuel Tank
Drain and Clean Primary Fuel Filter (Water Separator)
Remove and Install Primary Fuel Filter (Water Separator)
Remove and Install Final Fuel Filter
Bleeding Fuel System
Section 07: Dampener Drive
Group 0752: Elements
Remove and Install Dampener
Section 09: Steering System
Group 0960: Hydraulic System
Service Equipment and Tools
Other Material
Specifications
Remove and Install Steering Valve
Steering Valve Disassemble and Assemble
Remove and Install Steering Column
Remove and Install Steering Cylinders
Loader Start-Up Procedure (Steering Cylinder)
Disassemble and Assemble Steering Cylinder
Remove and Install Steering Cylinder Bushings
Section 10: Service Brakes
Group 1011: Active Elements
Service Equipment and Tools
Specifications
Inspect External Service Brakes
Remove and Install Brake Assembly
Group 1060: Hydraulic System
Remove and Install Brake Valve
Remove and Install Brake Accumulator
Section 11: Park Brake
Group 1111: Active Elements
Other Material
Specifications
Remove and Install Park Brake
Disassemble and Assemble Park Brake
Group 1160: Hydraulic System
Specifications
Remove and Install Park Brake Release Solenoid Valve
Remove and Install Park Brake Pressure Switch
Section 16: Electrical System
Group 1671: Batteries, Support and Cables
Service Equipment and Tools
Specifications