Ducati Multistrada 1000DS S ABS Workshop Service Repair Manual 2003-2010 PDF - MDCTMSTR0310OPMS.zip
A full factory-level service and repair guide featuring electrical wiring schematics for the Ducati Multistrada/S/1000DS Motorcycle, containing every piece of workshop data needed to service, troubleshoot, fix, and care for your bike just as expert technicians do.
The Ducati Multistrada/S/1000DS Motorcycle workshop service & repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
MAKE: Ducati
MODEL: Multistrada, Multistrada 1000DS, Multistrada ABS, Multistrada S ABS (MTS 1200, MTS 1200 ABS, MTS 1200 S Touring, MTS 1200 S ABS)
YEAR: 2003 2004 2005 2006 2007 2008 2009 2010
FORMAT: PDF
PAGES / SIZE: 912 + 592 Pages
LANGUAGE: English Italian
Section 1
1 - General 0
1 - How to use this manual 3
How to use this manual 3
Layout of the manual 4
2 - Symbols - Abbreviations - References 5
Product specifications 6
3 - Hazardous Products - Warnings 8
General safety rules 8
General maintenance indications 10
Section 2
2 - Model-specific information 0
1 - Identification data 3
Multistrada 1200 ABS identification data 3
Section 3
3 - Technical data 0
1.1 - Technical specifications 3
General 3
Colors 4
Transmission 4
Timing system/valves 5
Crankshaft 5
Cylinder/Piston 6
Gearbox 6
Cooling system 6
Front wheel 7
Front suspension (1200 ASB) 7
Front suspension (1200 S ASB) 7
Rear wheel 7
Rear suspension (1200 ASB) 8
Rear suspension (1200 S ASB) 8
Hydraulic brakes 8
Charging system/alternator 9
Injection-ignition system 9
Fuel system 9
Injection system 9
Lights/instrument panel 10
1.2 - Dimensions 11
2 - Fuel, lubricants and other fluids 12
3 - Torque settings 13
Frame torque settings 13
Engine torque settings 20
4 - Service tools 23
Specific tools for the engine 23
Specific tools for the frame 29
Section 4
4 - Maintenance operations 0
1 - Vehicle pre-delivery 3
2 - Scheduled maintenance chart 4
Operations to be carried out by the dealer 4
List of operations to be performed at 1000 km 4
Operations to be carried out by the dealer 5
List of operations to be performed every 12000 km / year (first limit reached) 5
Operations to be carried out by the customer 5
List of operations to be performed every 1000 km 5
3 - Maintenance operations 6
Reading of the error memory with DDS on the engine control units, vehicle and ABS 6
Checking the engine oil level 6
Changing the engine oil and filter cartridge 7
Checking valve clearances 14
Renew the timing belts 17
Spark plugs replacement 18
Changing and cleaning the air filters 23
Checking the coolant level 26
Change the coolant 27
Changing the brake fluid 35
Draining the brake circuit 40
Filling the brake system with fluid 42
Changing the clutch fluid 46
Draining the clutch hydraulic circuit 47
Filling the clutch circuit 49
Adjusting the steering head bearings 51
Adjusting the chain tension 52
Checking brake pad wear and changing brake pads 54
Adjusting the throttle cable 61
Adjusting the clutch lever and front brake lever 64
Adjusting the position of the gear change and rear brake pedals 65
Front fork adjustment (MTS 1200 ABS) 66
Rear shock absorber adjustment (MTS 1200 ABS) 67
Adjusting the rear ride set-up 68
5 - Fairings 0
1 - Rear-view mirrors 3
Removing the panel 4
Refitting the panel 7
Removing the headlight fairing 10
Refit the headlight fairing 17
2 - Fairings 20
Removing the front half-fairing 21
Refitting the front half-fairing 27
Removal of the fuel tank fairings 30
Refitting the fuel tank fairings 32
3 - Seat – seat cowling and side panels 34
Removal of the seat 35
Removal of the side panels and seat cowling 36
Refitting the side panels and seat cowling 38
Refitting the seat 39
4 - Front mudguard 40
Removal of the front mudguard 41
Refitting the front mudguard 42
Fitting the front semi mudguard 43
Removing the oil sump guard 45
5 - Rear mudguard - Splash guard 47
Removing the rear mudguard 48
Refitting the rear mudguard 48
Fitting the long rear mudguard 49
Removing the splash guard 50
Refitting the splash guard 51
Section 6
6 - Electric system and engine control system 0
1 - Wiring diagram 4
Wiring diagram 1200 S ABS - Key 6
Wiring diagram 1200 S ABS - Key 7
Wiring diagram colour codes 8
Key of front fuse box 8
Key of rear fuse box 9
Routing of wiring on frame 10
2 - Battery charging system 63
Checking the battery charging system 63
Recharging the battery 64
Topping up the electrolyte 65
Battery 69
Alternator 71
Rectifier-regulator 74
3 - Electric starting system 77
Electric starting system 77
Starter motor 78
Solenoid starter 83
4 - Lights and indicating devices 86
Replacing bulbs 86
Headlight aim 88
5 - Indicating devices 89
Checking the indicating system components 89
Water temperature sensor 96
Checking operation of the fan relay 97
Changing light bulbs 98
6 - Protection and safety devices 99
Checking protection and safety device components 99
Checking the fuses 101
7 - Instruments 103
Instrument panel 103
Instrument panel system (DASHBOARD) 104
Display settings and functions 107
8 - “Hands free” system 174
Hands free system Key-On and Key-Off 175
Key-On/Key-Off using the red key on the handlebar with the active key 177
Key-On/Key-Off using the key on the Hands free lock with the active key 178
Key-On/Key-Off using the red key on the handlebar with the passive key 179
Key-On/Key-Off using the key on the Hands free lock with the passive key 180
Key-On/Key-Off using the pin code (immobilizer release) 180
Entering PIN CODE function for vehicle release 181
9 - Immobilizer and transponder 183
10 - Description of the system 189
Injection and ignition 189
11 - Fuel injection-ignition system 190
12 - System components 191
Positioning of the control system components on the vehicle 191
Control unit support removing 192
Refitting the control unit support 193
Fuel injectors 196
Air pressure sensor 197
Engine temperature sensor 198
Air temperature sensor 199
Removing the coils 199
Throttle valve operation engine 201
Rpm/timing sensor 202
Injection relay 203
CAN Line 203
13 - Diagnostic instruments 204
Using a multimeter to check the electrical systems 204
Description of the diagnosis instrument (DDS) 206
Tester power supply 208
DDS diagnosis instrument 211
Checking and adjusting timing belt tension 212
Check the engine oil pressure 221
Cylinder compression test 225
Fuel pressure test 232
immobilizer override procedure 237
Guided diagnosis 241
Testing the battery charging system 244
Deactivating the “service” indication on the instrument panel 247
Icons table 250
Section 7
7 - Chassis 0
1 - Front wheel 5
Removal of the front wheel 6
Overhauling the front wheel 9
Refitting the front wheel 12
2 - Rear wheel 15
Removing of the rear wheel 16
Overhauling the rear wheel 16
Refitting the rear wheel 18
3 - Front brake control 19
Removal of the front brake master cylinder 20
Refitting the front brake master cylinder 21
Maintenance operations 23
Removal of the front brake system 23
Removal of the brake disks 26
Overhauling the front brake components 26
Refitting the brake disks 26
Refitting the front brake system 27
4 - Rear brake 30
Removing of the rear brake control 32
Disassembly of the rear brake control 34
Refitting the rear brake control 35
Removal of the rear brake calliper 38
Removal of the rear brake disc 39
Refitting the rear brake calliper 40
5 - ABS system information 41
Operating principle 41
ABS system operating information 42
ABS system deactivation 44
6 - System components 45
Replacing the front phonic wheel sensor 46
Replacing the rear phonic wheel sensor 48
Removing of the ABS control unit 49
Refitting the ABS control unit 50
Flexible wiring/hoses positioning 51
Table A 52
Table B 53
Table C 57
7 - ABS components maintenance 61
Adjusting of the AIR-GAP phonic wheel sensor 61
Bleeding of the ABS hydraulic system 63
8.1 - Handlebar assembly - Hand guards -
Rear-view mirrors - Throttle grip 64
Removal of the rear-view mirrors 66
Refitting the rear-view mirrors 67
Removing of the hand guards 68
Refitting the hand guards 68
Removal of the handlebar 69
Refitting the handlebar 70
Adjusting the throttle cable 72
Removal of the throttle twistgrip 72
Refitting the throttle twistgrip 73
8.2 - Handlebar unit: clutch hydraulic control 75
Removal of the clutch master cylinder assembly 76
Refitting the clutch master cylinder assembly 77
Removal of the clutch transmission unit 79
Refitting the clutch transmission unit 81
9 - Gearchange mechanism 85
Removal of the gearchange control 86
Disassembly of the gearchange mechanism 86
Refitting the gearchange mechanism 87
10.1 - Fork - Steering head: front fork (1200 ABS) 88
Refitting the front fork (1200 ABS) 89
Overhauling the front fork (1200 ABS) 90
Refit the front fork (1200 ABS) 98
10.2 - Front fork - Steering head: front fork (1200 S ABS) 99
Removal of the front fork (1200 S ABS) 100
Overhauling the fork 100
Refit the fork (1200 S ABS) 111
10.3 - Fork - Steering head: yoke 112
Adjusting the steering head bearings 113
Steering angle adjustment 114
Removal of the steering head components 115
Refitting the steering head components 118
12 - Rear shock absorber assembly 121
Rear suspension system 122
Removal of the rear shock absorber 123
Overhauling the rear shock absorber 124
Refitting the rear suspension 125
13 - Swingarm 128
Removal of the rear wheel eccentric hub and rear wheel axle 130
Refitting the rear wheel eccentric hub and rear wheel axle 132
Removal of the swingarm 135
Inspecting the swingarm pivot shaft 138
Overhauling the rear swingarm 139
Refitting the swingarm 144
14 - Final drive 147
Inspecting the final drive 148
Removing of the front sprocket 149
Refitting the front sprocket 151
Replacing of the rear sprocket 153
Refitting the rear sprocket 154
Washing the chain 155
Lubricating the chain 155
15 - Footrest brackets 156
Removal of the front footrests 157
Refitting the front footrests 158
Removing of the rear footrests 159
Refitting the rear footrests 159
16 - Stands 160
Removing of the sidestand 161
Refitting the sidestand 163