John Deere 85D Excavator Operator's Manual PDF Download (OMT239670) - 450 Pages - MJODOMT239670.zip
The full Operator's Manual covering the John Deere 85D Excavator, packed with every service detail needed to keep your JD 85D running and handle it correctly.
Total Pages: 450 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
omt239670 - 85D Excavator Operator's Manual.pdf
omt239670 - 85D Excavator
Table of Contents
Foreword
Non-Road Diesel Engine Emission Control System Warranty Statement
Off-Road Compression-Ignition Engines CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT
Technical Information Feedback Form
Section 1-1: Safety—Safety and Operator Conveniences
Safety and Operator Convenience Features
Section 1-2: Safety—General Precautions
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Add Cab Guarding for Special Uses
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Clean Debris from Machine
Section 1-3: Safety—Operating Precautions
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Use Special Care When Lifting Objects
Add and Operate Attachments Safely
Prevent Unintended Detonation of Explosive Devices
Section 1-4: Safety—Maintenance Precautions
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Section 1-5: Safety—Safety Signs
Safety Signs
Section 2-1: Operation—Operator's Station
Pedals, Levers, and Panels
Switch Panel
Switch Panel Functions
Horn
Pilot Shutoff Lever
Travel Alarm and Travel Alarm Cancel Switch
Right Enable Switch
Engine Stop Knob
Cab Heater and Air Conditioner
Selecting Display Between Celsius and Fahrenheit
Operating the AM/FM Radio
Secondary Exit Tool
Opening Upper Front (Secondary Exit) Window
Removing and Storing the Lower Front Window
Opening Cab Window
Adjusting the Seat
Section 2-2: Operation—Monitor Operation
Monitor
Monitor Functions
Monitor Start-Up
Main Menu
Time Set Menu
Displaying Operating Conditions
Maintenance Settings
Screen Display When Scheduled Maintenance is Due
Fuel Rate Display/No Display
Language Settings
Alarm Occurrence Screen
Section 2-3: Operation—Operating the Machine
Before Starting Work
Operator's Daily Machine Check Before Starting
Starting Engine
Cold Weather Warm-Up
Travel Pedals and Levers
Control Lever Pattern Operation
Mechanical Control Lever Pattern Selector—If Equipped
Operating Blade
Operating In Water and Mud
Driving Up a Steep or Slippery Slope
Lifting
Lower Boom With Engine Stopped
Parking Machine
Loading and Unloading for Transport
Towing Machine
Lifting Machine
Section 3-1: Maintenance—Machine
Diesel Fuel
Lubricity of Diesel Fuel
Handling and Storing Diesel Fuel
Biodiesel Fuel
Testing Diesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Alternative and Synthetic Lubricants
Diesel Engine Break-In™ Oil
Diesel Engine Oil
Diesel Engine Oil and Filter Service Intervals
Hydraulic Oil
Travel Gear Case Oil
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease
Heavy Duty Diesel Engine Coolant
Drain Intervals for Diesel Engine Coolant
John Deere COOL-GARD™ II Coolant Extender
Supplemental Coolant Additives
Operating in Warm Temperature Climates
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender
Testing Diesel Engine Coolant
Section 3-2: Maintenance—Periodic Maintenance
Service Machine at Specified Intervals
Check the Hour Meter Regularly
Prepare Machine for Maintenance
Open Access Doors for Service
Open Engine Hood for Service
Fuel Tank
Hydraulic Breaker and Crusher Attachments
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit
Periodic Maintenance Record Keeping System
Section 3-3: Maintenance—As Required
Check and Adjust Track Sag
Clean Fuel Tank Inlet Screen
Drain Fuel Tank Sump
Drain Water Separator
Check and Adjust A/C Belt
Clean Radiator Air Inlet Screen
Check Windshield Washer Fluid Level
Clean Air Cleaner Dust Valve
Check Coolant
Section 3-4: Maintenance—Every 10 Hours or Daily
Check Hydraulic Tank Oil Level
Check Engine Oil Level
Check Recovery Tank Coolant Level
Section 3-5: Maintenance—Initial Service—50 Hours
Inspect and Re-Torque Track Hardware
Section 3-6: Maintenance—Every 100 Hours
Grease Bucket Pivot Pins
Grease Working Tool Pivots
Section 3-7: Maintenance—Every 250 Hours
Grease Blade
Drain Hydraulic Tank Sump
Check Travel Gear Case Oil Level
Check Battery Electrolyte Level and Terminals
Clean or Replace Primary Air Cleaner Element
Inspect and Re-Torque Track Hardware
Take Engine Oil Sample
Section 3-8: Maintenance—Every 500 Hours
Replace Fuel Filter
Replace Water Separator Element
Clean Fuel Pump Strainer
Change Engine Oil and Replace Filter
Check Air Intake Hoses
Grease Swing Bearing
Check Cab Fresh Air Filter
Check Cab Recirculating Air Filter
Grease Swing Bearing Gear
Take Fluid Samples
Section 3-9: Maintenance—Every 1000 Hours
Replace Hydraulic Oil Tank Filter
Replace Pilot System Oil Filter
Adjust Engine Valve Clearance
Check and Adjust Fan Belt Tension
Replace Air Cleaner Elements and Dust Valve
Check Coolant
Section 3-10: Maintenance—Every 2000 Hours
Clean the Engine Crankcase Ventilation Tube
Change Travel Gear Case Oil
Section 3-11: Maintenance—Every 5000 Hours
Replace Swing Motor and Gear Case Filter
Change Hydraulic Tank Oil, Clean Suction Screen
Section 3-12: Maintenance—Every 6000 Hours
Drain Cooling System
Cooling System Fill and Deaeration Procedure
Section 4-1: Miscellaneous—Machine
Bleed Fuel System - Electric Fuel Pump
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump
Do Not Service Control Valves, Cylinders, Pumps, or Motors
Precautions for Alternator and Regulator
Handling, Checking, and Servicing Batteries Carefully
Using Booster Batteries—24-Volt System
Using Battery Charger
Replacing Batteries
Fluid Sampling Test Ports—If Equipped
Welding On Machine
Welding Near Electronic Control Units
Keep Electronic Control Unit Connectors Clean
Clean the Machine Regularly
Adding 12-Volt Accessories
JDLink™ Machine Monitoring System (MMS)—If Equipped
Replacing Fuses
Replacing Bucket Teeth
Replacing Bucket Tooth Tip—Heavy-Duty Bucket
Removing Bucket
Track Sag General Information
Hardware Torque Specifications
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Section 4-2: Miscellaneous—Operational Checkout
Operational Checkout
Section 4-3: Miscellaneous—Troubleshooting
Troubleshooting Procedure
Engine
Electrical System
Hydraulic System
Section 4-4: Miscellaneous—Storage
Prepare Machine for Storage
Monthly Storage Procedure
Section 4-5: Miscellaneous—Machine Numbers
Record Product Identification Number (PIN)
Record Engine Serial Number
Record Travel Motor Serial Numbers
Record Swing Motor Serial Number
Record Hydraulic Pump Serial Number
Keep Proof of Ownership
Keep Machines Secure
Section 4-6: Miscellaneous—Specifications
85D Engine Specifications
85D Drain and Refill Capacities
85D Machine Specifications
85D Working Ranges
Lift Capacity—85D, Arm: 1.62 m (5 ft 4 in.), 450 mm (18 in.) Rubber Pads
Lift Capacity—85D, Arm: 1.62 m (5 ft 4 in.), Shoe: 600 mm (24 in.)
Lift Capacity—85D, Arm: 1.62 m (5 ft 4 in.), 450 mm (18 in.) Continuous Rubber Belt
Lift Capacity—85D, Arm: 2.12 m (6 ft 11 in.), 450 mm (18 in.) Rubber Pads
Lift Capacity—85D, Arm: 2.12 m (6 ft 11 in.), Shoe: 600 mm (24 in.)
Lift Capacity—85D, Arm: 2.12 m (6 ft 11 in.), 450 mm (18 in.) Continuous Rubber Belt
John Deere 85D Excavator Operator's Manual (OMT239670)