John Deere 6110 6210 6210L 6310 6310L 6310S 6410 6410L 6410S 6510L 6510S Tractor Workshop Service Repair Manual TM4572 PDF - MJODTM4572.zip
A full factory-style repair and service guide, complete with electrical wiring schematics, covering the John Deere 6110, 6210, 6210L, 6310, 6310L, 6310S, 6410, 6410L, 6410S, 6510L and 6510S tractors. Inside you'll find the same workshop detail the pros rely on to keep these machines running, troubleshoot faults, and carry out repairs and routine servicing.
The workshop service and repair documentation for John Deere Tractors 6110, 6210, 6310, 6410, 6110L, 6210L, 6310L, 6410L, 6510L, 6310S, 6410S and 6510S contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm4572 - 6110, 6110l, 6210, 6210l, 6310, 6310l, 6310s, 6410, 6410l, 6410s, 6510l, 6510s tractors Technical Manual.PDF
Total Pages: 2,372 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
Safety
Safety Measures
Engine
Tests
Fuel, Air Intake and Cooling Systems
System Diagnosis
Tests and Adjustments
Fuel System
Air Intake System
Cooling System
Cold Weather Starting Aids
Electrical System
General
System Diagrams, ComfortGard™ and Low-Clearance Cabs
System Diagrams, 2-Post ROPS
Sub-System Diagnostics, ComfortGard™ and Low Clearance
Sub-System Diagnostics, 2-Post ROPS
Data-BUS-Systems –– Theory of Operation
Data-BUS-Systems –– Diagnostics
Adjustments
Component Testing
Electronic Control Units
Operation and General Diagnostic Information
BCU References
BIF References
ECU References
HCU References
PEC References
RCU References
SFA References
SyncroPlus™ Transmission
Operational Checkout
Troubleshooting
Tests and Adjustments
SyncroPlus™ Transmission Operation
Perma-Clutch II
Gear Transmission
Creeper Transmission
Range Transmission
Power Reverser Transmission
Operational Checkout
Troubleshooting
Tests and Adjustments
Power Reverser Transmission Operation
Power Reverser Module
Gear Transmission
PowrQuad™ Transmission
Operational Checkout
Troubleshooting PowrQuad™ Transmission
Troubleshooting Autoquad II Transmission
Tests and Adjustments
PowrQuad™ Transmission Operation
Autoquad II Transmission Operation
Creeper Transmission
Range Box
Drive Systems (Except Transmission)
Operational Checkout
Troubleshooting
Tests
Front Wheel Drive Clutch
Differential
Final Drives
Rear PTO
Front PTO
Steering and Brakes
Operational Checkout
Troubleshooting
Tests and Adjustments
Hydrostatic Steering
Hydraulic Brakes
Hydraulic System
Operational Checks
System Diagnosis
Tests and Adjustments
Hydraulic System
Charge Oil Pump
Hydraulic Pumps
Valves, Oil Cooler and Filter
Rockshaft
SCVs and Couplers
Independent Selective Control Valve
Miscellaneous
TLS Front Axle Operational Checkout
TLS Front Axle Troubleshooting
TLS Front Axle Tests and Adjustments
TLS Front Axle Operation
Cab
Operational Checks
Air Conditioning - System Diagnosis
Ventilation and Heater - System Diagnosis
Operator's Seat - System Diagnosis
Air Conditioning System - Theory of Operation
Ventilation and Heater - Theory of Operation
Special Tools (Dealer Fabricated)
tm4572 - 6110, 6110l, 6210, 6210l, 6310, 6310l, 6310s, 6410, 6410l, 6410s, 6510l, 6510s tractors
Table of Contents
Foreword
Section 210: Safety
Group 05: Safety Measures
Recognize Safety Information
Prevent Machine Runaway
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Wear Protective Clothing
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Avoid Eye Contact With Radar
Keep ROPS Installed Properly
Replace Safety Signs
Dispose of Waste Properly
Live With Safety
Section 220: Engine
Group 10: Tests
Preliminary Engine Tests
Dynamometer Test
Section 230: Fuel, Air Intake and Cooling Systems
Group 10: System Diagnosis
Fuel System
Cooling System
Group 15: Tests and Adjustments
Explanation of Tests
Safety Measures
Special or Essential Tools
Specifications
Testing the Air Intake System
Testing the Low-Pressure Switch in Air Intake System
Testing Cooling System for Leaks
Checking Expansion Tank Cap
Test Thermostat Opening Temperature
Checking the Viscous Fan Drive
Checking the Fuel Transfer Pump
Testing, Calibrating and Adjusting the Engine Control Unit (ECU)
General Information on Diagnostics
Diagnostics Program
Service Code List (ECU)
Electronic Control Unit Identification Addresses
Adjust Hand Throttle Lever and Accelerator Pedal
Group 20A: Fuel System
General Information
Description
Fuel Transfer Pump - Theory of Operation
Group 20B: Air Intake System
Air Cleaner - Theory of Operation
Group 20C: Cooling System
General Information
Description of Radiator
Viscous Fan Drive - Theory of Operation
Automatic Drive Belt Tensioner - Theory of Operation
Group 20D: Cold Weather Starting Aids
General Information
Electrical Starting Aid Operation
Fuel Preheater - Theory of Operation
Coolant Preheater Operation
Transmission Oil Preheater Operation
Section 240: Electrical System
Group 05: General
Special or Essential Tools
Battery Operation
Troubleshooting on Battery
Procedure for Testing Batteries
Battery Specification
Check Battery Electrolyte Level and Terminals
Starting with a Booster Battery
Component Identification Table
How to Read a Functional Schematic
How to Read a Diagnostic Schematic
Wire Numbers and Color Codes
Symbols in Functional Schematic, Wiring and Harness Diagrams
Electrical System Visual Check
Electrical Circuit Malfunctions
Seven Step Electrical Test Procedure
Group 10: System Diagrams, ComfortGard ComfortGard is a trademark of Deere & Company. and Low-Clearance Cabs
Fuses
Functional Schematic and Wiring Harness Component Identification
Identification of Sections in Functional Schematic
Wiring Harness Identification in Wiring Diagrams
Functional Schematic - Complete Tractor
W3 - Wiring Harness- Engine (AL150218)
Wiring Harness for Electrical Starting Aid (W27; AL119472)
Front Corner Worklight Wiring Harness (W14; AL81307)
TLS Front Wheel Drive Axle Wiring Harness (W36; AL113493)
Front PTO Wiring Harness (W39; AL110126)
Cab Wiring Harness (W4; AL151379)
W53 - Wiring Harness - Turn Signal Light (AL150846)
7-Pin Socket Wiring Harness (W28; AL150291)
3-Pin Socket Wiring Harness (W30; AL114896)
Wiring Harness for Electronic Control Units (W34; AL150234)
Wiring Harness for Stepper Motor Drivers (W35; AL114802)
Turn Signal Lever Wiring Harness (W5; AL77212)
Windshield Wiper Switch Wiring Harness without Intermittent Wipe (W6; AL112539)
Windshield Wiper Switch Wiring Harness with Intermittent Wipe (W6; AL112652)
Cab Roof Wiring Harness (W11; AL 150707)
W56 - Wiring Harness - Turn Signal Light Adapter (AL119802)
Front Cab Roof Worklight Wiring Harness (W18; AL83139)
W7 Windshield Wiper Wiring Harness (AL79007)
W10 Rear Window Wiper Wiring Harness (AL116544)
Rear Window Wiper Adapter Harness (W38; AL116548)
Air Conditioning and Fan Wiring Harness (W8; AL110248)
W13 Transmission Wiring Harness (AL152964)
Transmission Wiring Harness with Electrical Reverser Control (W20; AL112509)
W40 - Wiring Harness - Back-Up Alarm (AL117624)
W41 - Wiring Harness - Back-Up Alarm -Switch for SynchroPlus Transmission (AL114955)
W42 - Wiring Harness -Switch for PowrQuad Transmission Back-Up Alarm (AL115426)
W21 - Wiring Harness - Shift Console Light- in Low-Clearance Cab (AL115043)
W22 - Wiring Harness - Dome Light- in Low-Clearance Cab (AL115041)
W24 - Wiring Harness - Windshield Wiper- in Low-Clearance Cab (AL115094)
W23 - Wiring Harness - Rear Window Wiper- in Low-Clearance Cab (AL115038)
Group 10A: System Diagrams, 2-Post ROPS
Fuses
Component Designations on Functional Schematics and Wiring Harnesses
Section Designations on Functional Schematics
Wiring Harness Identification
Functional Schematic - Complete Tractor
W3 - Wiring Harness- Engine (AL 117076)
Wiring Harness for Electrical Starting Aid (W27; AL119472)
Front Corner Worklight Wiring Harness (W14; AL81307)
Platform Wiring Harness (W4; AL117225) up to Serial Number 249394
Platform Wiring Harness (W4; AL119281) from Serial Number 249395
7-Pin Socket Wiring Harness (W28; AL150291)
3-Pin Socket Wiring Harness (W30; AL114896)
Front Part of Transmission Wiring Harness (W32; AL115344)
Rear Part of Transmission Wiring Harness (W33; AL116810)
W40 - Wiring Harness - Back-Up Alarm (AL117624)
W41 - Wiring Harness - Back-Up Alarm -Switch for SynchroPlus Transmission (AL114955)
W42 - Wiring Harness -Switch for PowrQuad Transmission Back-Up Alarm (AL115426)
Group 15: Sub-System Diagnostics, ComfortGard ComfortGard is a trademark of Deere & Company. and Low Clearance
Special or Essential Tools
SE1 Starter and Charging Circuits, Functional and Diagnostic Schematic
SE2-Basic Informator, Functional and Diagnostic Schematic
SE3-Horn, Functional and Diagnostic Schematic
SE4-Cigarette Lighter and Operator Seat, Functional and Diagnostic Schematic
SE5-Front PTO, Functional and Diagnostic Schematic
SE6-Lighting Circuits, Functional and Diagnostic Schematic
SE7-Work Lights, Functional and Diagnostic Schematic
SE8-Front Loader Plug, Functional and Diagnostic Schematic
SE9-Radio, Digital Clock, Dome and Console Lights, Functional and Diagnostic Schematic
SE10-Fan and Air Conditioner, Functional and Diagnostic Schematic
SE11-Windshield Wiper/Washer, Functional and Diagnostic Schematic
SE12-Rear Window Wiper and Washer, Functional and Diagnostic Schematic
S13-Beacon, Functional and Diagnostic Schematic
SE14-3- and 7-Pin Receptacles, Functional and Diagnostic Schematic
SE15-Electronic Hitch Control, Functional and Diagnostic Schematic (Cab)
SE16A-Basic Control Unit - Braking System, Functional and Diagnostic Schematic
SE16B-Basic Control Unit (BCU) (Hazard Flasher and Turn Signal Unit)
SE16C-Basic Control Unit - Differential Lock, Functional and Diagnostic Schematic
SE16D-Basic Control Unit - Radar, Functional and Diagnostic Schematic
SE16E-Basic Control Unit - Rear PTO without HMS, Functional and Diagnostic Schematic
SE16F-Basic Control Unit - Seat Indicator, Functional and Diagnostic Schematic
SE16G-Basic Control Unit - Front Wheel Drive without HMS, Functional and Diagnostic Schematic
SE16H-Basic Control Unit - Power Supply and Tachometer Sender, Functional and Diagnostic Schematic
SE16I-Basic Control Unit - Headland Management System, Functional and Diagnostic Schematic
SE17-Signal Socket, Functional and Diagnostic Schematic
SE18-Performance Monitor, Functional and Diagnostic Schematic
SE19-Electrical Reverser Control, Functional and Diagnostic Schematic
SE20-TLS Front Wheel Drive Axle, Functional and Diagnostic Schematic
SE21A-AutoQuad Transmission Shift, Functional and Diagnostic Schematic
SE21B-Electronic Controlled Independent Control Valves (EICV), Functional and Diagnostic Schematic
SE21C-EICV Stepper Motor Driver, Functional and Diagnostic Schematic
SE21D-Stepper Motor Driver for Autoquad Transmission, Functional and Diagnostic Schematic
SE22-Bus Terminator and Terminating Resistor, Functional and Diagnostic Schematic
SE23-Electronic Engine Control, Functional and Diagnostic Schematic
SE25-Back-Up Alarm, Functional and Diagnostic Schematic
Group 15A: Sub-System Diagnostics, 2-Post ROPS
Special or Essential Tools
SE1-Starting Motor and Charging Circuit, Functional and Diagnostic Schematic
SE2-Basic Informator, Functional and Diagnostic Schematic
SE3-Horn, Functional and Diagnostic Schematic
SE5-Rear PTO, Functional and Diagnostic Schematic