Terex 820 860 880 SX ELITE 970 980 ELITE TX760B TX860B TX970B TX980B Backhoe Loader Workshop Repair Service Manual PDF (6111283M2) - MTREX6111283M2.zip

A full workshop service and repair manual, complete with Electrical Wiring Diagrams, covering the Terex Backhoe Loader models 820, 860SX, 860ELITE, 880SX, 880ELITE, 970 ELITE, 980 ELITE, TX760B, TX860B, TX970B, and TX980B — packed with every technical detail professionals rely on to service, troubleshoot, fix, and rebuild these machines like an expert technician.

Inside the Terex Backhoe Loader 820, 860, 880 SX & ELITE, 970, 980 ELITE, TX760B, TX860B, TX970B, TX980B workshop service repair manual, you'll find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:

Total Pages: 1,579 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

6111283M2 - Terex Backhoe Loader 820, 860, 880 SX & ELITE, 970, 980 ELITE, TX760B, TX860B, TX970B, TX980B Workshop Service Manual.pdf

MAIN SECTIONS

TABLE OF CONTENTS

GENERAL INFORMATION

GENERAL SAFETY

ACCESSORIES

REMOVAL AND INSTALLATION — STANDARD LOADER BUCKET FROM A QUICK ATTACH UNIT

REMOVAL AND INSTALLATION — MULTI PURPOSE LOADER BUCKET FROM A QUICK ATTACH UNIT

REMOVAL AND INSTALLATION — QUICK ATTACH LOADER UNIT

REMOVAL AND INSTALLATION — QUICK ATTACH LOADER UNIT HYDRAULIC CYLINDER

SPECIFICATIONS — ACCESSORIES

DESCRIPTION AND OPERATION — HOSE BURST VALVES

REMOVAL AND INSTALLATION — LOADER BEAM HYDRAULIC CYLINDERS BURST VALVES

REMOVAL AND INSTALLATION — LOADER BUCKET CROWD HYDRAULIC CYLINDER

BURST VALVE

REMOVAL AND INSTALLATION — BACKHOE DIPPER ARM CYLINDER BURST VALVE

REMOVAL AND INSTALLATION — BACKHOE BOOM CYLINDER BURST VALVE

SPECIFICATIONS — HOSE BURST VALVES

BUCKETS

REMOVAL AND INSTALLATION — STANDARD LOADER BUCKET

REMOVAL AND INSTALLATION — MULTI PURPOSE LOADER BUCKET

REMOVAL AND INSTALLATION — MULTI PURPOSE LOADER BUCKET CLAMPING CYLINDER

DISASSEMBLY AND ASSEMBLY — MULTI-PURPOSE LOADER BUCKET

DISASSEMBLY AND ASSEMBLY — MULTI-PURPOSE LOADER BUCKET CLAMPING CYLINDER

SPECIFICATIONS — BUCKETS

DIGGER QUICK ATTACH

REMOVAL AND INSTALLATION — QUICK ATTACH BACKHOE BUCKET

REMOVAL AND INSTALLATION — BACKHOE QUICK ATTACH UNIT

REMOVAL AND INSTALLATION — BACKHOE QUICK ATTACH UNIT CONTROL VALVE

REMOVAL AND INSTALLATION — BACKHOE QUICK ATTACH UNIT HYDRAULIC CYLINDER

DISASSEMBLY AND ASSEMBLY — QUICK ATTACH HYDRAULIC CYLINDER

SPECIFICATIONS — DIGGER QUICK ATTACH

DIGGER BOOM AND DIPPERSTICK

REMOVAL AND INSTALLATION — STANDARD BACKHOE BUCKET

REMOVAL AND INSTALLATION — BACKHOE BOOM

REMOVAL AND INSTALLATION — BACKHOE DIPPER ARM

REMOVAL AND INSTALLATION — BOOM SWING TOWER

DISASSEMBLY AND ASSEMBLY — EXTENDABLE DIPPER ARM HYDRAULIC CYLINDER

GENERAL PROCEDURE — BACKHOE CONTROL LEVER ADJUSTMENT

GENERAL PROCEDURE — AUXILIARY FUNCTION/TELESCOPIC DIPPER CONTROL PEDAL ADJUSTMENT

SPECIFICATIONS — DIGGER BOOM AND DIPPERSTICK

DIGGER SWING SYSTEM

REMOVAL AND INSTALLATION — MAST CASTING

TABLE OF CONTENTS

REMOVAL AND INSTALLATION — MAST CASTING CLAMP SEALS

REMOVAL AND INSTALLATION — STABILIZER LEG (CENTREMOUNT)

REMOVAL AND INSTALLATION — STABILIZER LEG (CENTREMOUNT) CYLINDER

REMOVAL AND INSTALLATION — STABILIZER LEG (SIDESHIFT)

REMOVAL AND INSTALLATION — STABILIZER LEG HYDRAULIC CYLINDER (SIDESHIFT)

DISASSEMBLY AND ASSEMBLY — DIPPER HYDRAULIC CYLINDER

DISASSEMBLY AND ASSEMBLY — BACKHOE BUCKET HYDRAULIC CYLINDER

DISASSEMBLY AND ASSEMBLY — BOOM HYDRAULIC CYLINDER

DISASSEMBLY AND ASSEMBLY — SLEW HYDRAULIC CYLINDER

DISASSEMBLY AND ASSEMBLY — STABILIZER HYDRAULIC CYLINDER (SIDESHIFT)

DISASSEMBLY AND ASSEMBLY — STABILIZER LEG HYDRAULIC CYLINDER (CENTREMOUNT)

GENERAL PROCEDURE — CHECKING AND ADJUSTING THE EXTENDABLE DIPPER

LOWER EXTERNAL WEAR PADS

GENERAL PROCEDURE — CHECKING AND ADJUSTING THE EXTENDABLE DIPPER

UPPER EXTERNAL WEAR PADS

GENERAL PROCEDURE — CHECKING AND ADJUSTING THE EXTENDABLE DIPPER

UPPER INTERNAL WEAR PADS

GENERAL PROCEDURE — STABILIZER LEG WEAR PADS (SIDESHIFT)

GENERAL PROCEDURE — STABILIZER LEGS CONTROL LEVER ADJUSTMENT

GENERAL PROCEDURE — BOOM LATCH CABLE ADJUSTMENT

SPECIFICATIONS — DIGGER SWING SYSTEM

MAIN HYDRAULICS

HYDRAULIC SYSTEM DIAGRAM

DIAGNOSING AND TESTING — HYDRAULICS/PRESSURE TESTING

DIAGNOSING AND TESTING — HYDRAULIC OIL CONTAMINATION

REMOVAL AND INSTALLATION — HYDRAULIC OIL RESERVOIR

REMOVAL AND INSTALLATION — OIL COOLER

REMOVAL AND INSTALLATION — HYDRAULIC PUMP

REMOVAL AND INSTALLATION — HYDRAULIC PUMP 2007

REMOVAL AND INSTALLATION — BACKHOE CONTROL VALVE BANK

REMOVAL AND INSTALLATION — LOADER CONTROL VALVE

REMOVAL AND INSTALLATION — CHANGEOVER VALVE

REMOVAL AND INSTALLATION — STEERING PRIORITY/UNLOADER VALVE

REMOVAL AND INSTALLATION — RIDE CONTROL VALVE

REMOVAL AND INSTALLATION — SERVO CONTROL VALVE

REMOVAL AND INSTALLATION — SERVO CONTROL CONFIGURATION

CHANGEOVER VALVE.

DISASSEMBLY AND ASSEMBLY — HYDRAULIC PUMP

DISASSEMBLY AND ASSEMBLY — HYDRAULIC PUMP - 2007

DISASSEMBLY AND ASSEMBLY — BACKHOE CONTROL VALVE

DISASSEMBLY AND ASSEMBLY — LOADER CONTROL VALVE

DISASSEMBLY AND ASSEMBLY — CHANGEOVER VALVE

DISASSEMBLY AND ASSEMBLY — RIDE CONTROL VALVE

DISASSEMBLY AND ASSEMBLY — SERVO CONTROL VALVE

GENERAL PROCEDURE — HYDRAULIC CYLINDER INSPECTION

GENERAL PROCEDURE — CLEANING THE HYDRAULIC SYSTEM

GENERAL PROCEDURE — FLUSHING WATER FROM THE HYDRAULIC SYSTEM

GENERAL PROCEDURE — RELEASING THE HYDRAULIC SYSTEM PRESSURE

GENERAL PROCEDURE — HYDRAULIC CYLINDER RING LUG EXTRACTION

SPECIFICATIONS — MAIN HYDRAULIC SYSTEM LOADER

REMOVAL AND INSTALLATION — FRONT LOADER BEAM

REMOVAL AND INSTALLATION — LOADER BEAM HYDRAULIC CYLINDER

REMOVAL AND INSTALLATION — FRONT LOADER HYDRAULIC CROWD CYLINDER

REMOVAL AND INSTALLATION — LOADER BUCKET POTENTIOMETER

DISASSEMBLY AND ASSEMBLY — LOADER BUCKET HYDRAULIC CYLINDER

GENERAL PROCEDURE — ANTI ROLLBACK ADJUSTMENT

GENERAL PROCEDURE — RETURN TO DIG ADJUSTMENT

SPECIFICATIONS — LOADER

OPERATORS ENVIRONMENT

REMOVAL AND INSTALLATION — CAB

REMOVAL AND INSTALLATION — CAB HEATER AIR DUCTING

REMOVAL AND INSTALLATION — CAB HEATER MOTOR

REMOVAL AND INSTALLATION — CAB HEATER MATRIX

REMOVAL AND INSTALLATION — DRIVER SEAT (ALL MODELS)

REMOVAL AND INSTALLATION — CAB DOOR GLAZING PANEL

REMOVAL AND INSTALLATION — AIR CONDITIONING EVAPORATOR

REMOVAL AND INSTALLATION — REAR WINDOW OPEN POSITION LATCH

REMOVAL AND INSTALLATION — SERVO CONTROL JOYSYICK

REMOVAL AND INSTALLATION — CONTROLS TILT PEDAL

REMOVAL AND INSTALLATION — HOSE REMOVAL AND INSTALLATION

GENERAL PROCEDURE — AIR CONDITIONING RECOVERY AND CHARGING

SPECIFICATIONS — OPERATORS ENVIRONMENT

ELECTRICS

DIAGNOSING AND TESTING — STARTING SYSTEM

DIAGNOSING AND TESTING — CHARGING SYSTEM

DIAGNOSING AND TESTING — BATTERY

REMOVAL AND INSTALLATION — BATTERY (SINGLE)

REMOVAL AND INSTALLATION — BATTERY (TWIN)

REMOVAL AND INSTALLATION — STARTER MOTOR

REMOVAL AND INSTALLATION — STARTER MOTOR SOLENOID

REMOVAL AND INSTALLATION — ALTERNATOR

REMOVAL AND INSTALLATION — FRONT WIPER MOTOR

REMOVAL AND INSTALLATION — REAR WIPER MOTOR

REMOVAL AND INSTALLATION — INDICATOR SWITCH

REMOVAL AND INSTALLATION — FORWARD/REVERSE SWITCH

GENERAL PROCEDURE — BATTERY ISOLATION

GENERAL PROCEDURE — BATTERY CHARGING

SPECIFICATIONS — ELECTRICS

GENERAL ELECTRICAL INFORMATION

FUSE AND RELAY INFORMATION

CONNECTOR INFORMATION

COMPONENT LOCATIONS

WIRING DIAGRAMS — POWER SUPPLY

WIRING DIAGRAMS — ENGINE

WIRING DIAGRAMS — TRANSMISSION

WIRING DIAGRAMS — DIFFERENTIAL LOCK

WIRING DIAGRAMS — STEERING

WIRING DIAGRAMS — CONSOLE PANELS

WIRING DIAGRAMS — LIGHTING

WIRING DIAGRAMS — WARNING FUNCTIONS

WIRING DIAGRAMS — OPERATORS ENVIRONMENT

WIRING DIAGRAMS — HYDRAULIC SYSTEMS

WIRING DIAGRAMS — SERVO LEVER CONTROL

CONNECTOR LOCATIONS

CHASSIS AND BODYWORK

REMOVAL AND INSTALLATION — REAR FENDER

REMOVAL AND INSTALLATION — HARDNOSE / TOOL BOX

REMOVAL AND INSTALLATION — HOOD

REMOVAL AND INSTALLATION — FRONT FENDER

SPECIFICATIONS — CHASSIS AND BODYWORK

FRONT AXLE AND STEER SYSTEM

DESCRIPTION AND OPERATION — TWO-WHEEL DRIVE FRONT AXLE

DIAGNOSING AND TESTING — TWO-WHEEL DRIVE FRONT AXLE

REMOVAL AND INSTALLATION — TWO-WHEEL DRIVE FRONT AXLE

REMOVAL AND INSTALLATION — STEERING CYLINDER GROUP

DISASSEMBLY AND ASSEMBLY — STEERING CYLINDER GROUP

DISASSEMBLY AND ASSEMBLY — WHEEL HUB GROUP

DISASSEMBLY AND ASSEMBLY — AXLE BEAM GROUP

GENERAL PROCEDURE — TOE-IN ADJUSTMENT

SPECIFICATIONS — TWO-WHEEL DRIVE FRONT AXLE

DESCRIPTION AND OPERATION — FOUR-WHEEL DRIVE FRONT AXLE

DIAGNOSING AND TESTING — FOUR-WHEEL DRIVE FRONT AXLE

REMOVAL AND INSTALLATION — FOUR-WHEEL DRIVE FRONT AXLE

REMOVAL AND INSTALLATION — STEERING CYLINDER GROUP

DISASSEMBLY AND ASSEMBLY — STEERING CYLINDER GROUP

DISASSEMBLY AND ASSEMBLY — EPICYCLIC REDUCTION GEAR GROUP

DISASSEMBLY AND ASSEMBLY — WHEEL HUB GROUP

DISASSEMBLY AND ASSEMBLY — AXLE HOUSING GROUP

DISASSEMBLY AND ASSEMBLY — DIFFERENTIAL SUPPORT GROUP

DISASSEMBLY AND ASSEMBLY — DIFFERENTIAL GROUP

DISASSEMBLY AND ASSEMBLY — PINION GROUP

GENERAL PROCEDURE — TOE-IN ADJUSTMENT

GENERAL PROCEDURE — STEERING ANGLE ADJUSTMENT

GENERAL PROCEDURE — DRAINING AND FILLING THE FRONT AXLE HOUSING OIL

GENERAL PROCEDURE — DRAINING AND FILLING THE HUB OIL

SPECIFICATIONS — FOUR-WHEEL DRIVE FRONT AXLE

DESCRIPTION AND OPERATION — FOUR-WHEEL STEER FRONT AXLE

DIAGNOSING AND TESTING — FOUR-WHEEL STEER FRONT AXLE

REMOVAL AND INSTALLATION — FOUR-WHEEL STEER FRONT AXLE

DISASSEMBLY AND ASSEMBLY — STEERING CYLINDER GROUP (FOUR-WHEEL STEER)

DISASSEMBLY AND ASSEMBLY — EPICYCLIC REDUCTION GEAR GROUP (FOUR-WHEEL STEER)

DISASSEMBLY AND ASSEMBLY — FRONT WHEEL HUB GROUP (FOUR-WHEEL STEER)

DISASSEMBLY AND ASSEMBLY — AXLE BEAM GROUP (FOUR-WHEEL STEER)

DISASSEMBLY AND ASSEMBLY — DIFFERENTIAL SUPPORT GROUP (FOUR-WHEEL STEER)

DISASSEMBLY AND ASSEMBLY — DIFFERENTIAL GROUP (FOUR-WHEEL STEER)

DISASSEMBLY AND ASSEMBLY — PINION GROUP (FOUR-WHEEL STEER)

GENERAL PROCEDURE — TOE-IN ADJUSTMENT (FOUR-WHEEL STEER)

GENERAL PROCEDURE — STEERING ANGLE ADJUSTMENT (FOUR-WHEEL STEER)

GENERAL PROCEDURE — DRAINING AND FILLING THE FRONT AXLE HOUSING OIL (FOUR-WHEEL STEER)

GENERAL PROCEDURE — DRAINING AND FILLING THE HUB OIL (FOUR-WHEEL STEER)

SPECIFICATIONS — FOUR WHEEL STEER FRONT AXLE

DESCRIPTION AND OPERATION — TWO-WHEEL STEER

DESCRIPTION AND OPERATION — FOUR-WHEEL STEER

REMOVAL AND INSTALLATION — STEERING COLUMN

REMOVAL AND INSTALLATION — ORBITROL STEERING MOTOR UP TO 2007

REMOVAL AND INSTALLATION — ORBITROL STEERING MOTOR 2007 ONWARDS

REMOVAL AND INSTALLATION — FOUR-WHEEL STEER (4WS) CHANGEOVER VALVE

REMOVAL AND INSTALLATION — TIE ROD END

GENERAL PROCEDURE — FOUR-WHEEL STEER MISALIGNMENT CORRECTION

SPECIFICATIONS — STEERING

DESCRIPTION AND OPERATION — FOUR-WHEEL DRIVE FRONT AXLE

DIAGNOSING AND TESTING — FOUR-WHEEL DRIVE FRONT AXLE

REMOVAL AND INSTALLATION — FOUR-WHEEL DRIVE FRONT AXLE

REMOVAL AND INSTALLATION — STEERING CYLINDER GROUP

DISASSEMBLY AND ASSEMBLY — STEERING CYLINDER GROUP

DISASSEMBLY AND ASSEMBLY — EPICYCLIC REDUCTION GEAR GROUP

DISASSEMBLY AND ASSEMBLY — WHEEL HUB GROUP

DISASSEMBLY AND ASSEMBLY — AXLE HOUSING GROUP

DISASSEMBLY AND ASSEMBLY — DIFFERENTIAL SUPPORT GROUP

DISASSEMBLY AND ASSEMBLY — DIFFERENTIAL GROUP

DISASSEMBLY AND ASSEMBLY — PINION GROUP

GENERAL PROCEDURE — TOE-IN ADJUSTMENT

GENERAL PROCEDURE — STEERING ANGLE ADJUSTMENT

GENERAL PROCEDURE — DRAINING AND FILLING THE FRONT AXLE HOUSING OIL

GENERAL PROCEDURE — DRAINING AND FILLING THE HUB OIL

SPECIFICATIONS — FOUR-WHEEL DRIVE FRONT AXLE

WHEELS AND TYRES

SAFETY PRECAUTIONS — WHEELS AND TYRES

REMOVAL AND INSTALLATION — FRONT WHEEL

REMOVAL AND INSTALLATION — REAR WHEEL

REMOVAL AND INSTALLATION — INNER TUBE

REMOVAL AND INSTALLATION — TYRE

SPECIFICATIONS — WHEELS AND TYRES

DRIVETRAIN AND BRAKES

DESCRIPTION AND OPERATION — POWERSHIFT TRANSMISSION

DIAGNOSING AND TESTING — POWERSHIFT TRANSMISSION

DIAGNOSING AND TESTING — POWERSHIFT TRANSMISSION PRESSURE TESTING

REMOVAL AND INSTALLATION — POWERSHIFT TRANSMISSION

DISASSEMBLY AND ASSEMBLY — POWERSHIFT TRANSMISSION

DISASSEMBLY AND ASSEMBLY — FORWARD LOW CLUTCH

DISASSEMBLY AND ASSEMBLY — 1ST CLUTCH

DISASSEMBLY AND ASSEMBLY — REVERSE CLUTCH

DISASSEMBLY AND ASSEMBLY — 2ND CLUTCH

DISASSEMBLY AND ASSEMBLY — OUTPUT SHAFT

DISASSEMBLY AND ASSEMBLY — DISCONNECT SHAFT

DISASSEMBLY AND ASSEMBLY — CHARGING PUMP DRIVE SHAFT

DISASSEMBLY AND ASSEMBLY — INPUT SHAFT

DISASSEMBLY AND ASSEMBLY — TRANSMISSION CONTROL VALVE

GENERAL PROCEDURE — CLEANING AND INSPECTION AFTER TRANSMISSION REPAIR

GENERAL PROCEDURE — POWERSHIFT TRANSMISSION CLUTCH CALIBRATION

SPECIFICATIONS — POWERSHIFT TRANSMISSION

DESCRIPTION AND OPERATION — SYNCHROSHUTTLE TRANSMISSION — TURNER

DIAGNOSING AND TESTING — SYNCHROSHUTTLE TRANSMISSION

DIAGNOSING AND TESTING — SYNCHROSHIFT TRANSMISSION PRESSURE TESTING

REMOVAL AND INSTALLATION — SYNCHROSHIFT TRANSMISSION

DISASSEMBLY AND ASSEMBLY — SYNCROSHIFT TRANSMISSION

DISASSEMBLY AND ASSEMBLY — INPUT SHAFT

DISASSEMBLY AND ASSEMBLY — COUNTERSHAFT

DISASSEMBLY AND ASSEMBLY — REVERSE IDLER SHAFT

DISASSEMBLY AND ASSEMBLY — OUTPUT SHAFT

DISASSEMBLY AND ASSEMBLY — HYDRAULIC MULTIPLATE CLUTCH FOUR-WHEEL DRIVE SHAFT

DISASSEMBLY AND ASSEMBLY — DIRECTION CONTROL VALVE

DISASSEMBLY AND ASSEMBLY — GEAR LEVER HOUSING

SPECIFICATIONS — SYNCHROSHIFT TRANSMISSION

DESCRIPTION AND OPERATION — HYDRAULIC BRAKING SYSTEM

DESCRIPTION AND OPERATION — HYDRAULIC BRAKING SYSTEM SAFIM

REMOVAL AND INSTALLATION — MASTER CYLINDER (POWER BRAKES)

REMOVAL AND INSTALLATION — MASTER CYLINDER (SAFIM BRAKES)

REMOVAL AND INSTALLATION — BRAKE FLUID RESERVOIR (SAFIM BRAKES)

REMOVAL AND INSTALLATION — PARKING BRAKE CALIPER

REMOVAL AND INSTALLATION — PARKING BRAKE DISC

REMOVAL AND INSTALLATION — DIFFERENTIAL LOCK SOLENOID VALVE

GENERAL PROCEDURE — BRAKE BLEEDING POWER BRAKES

GENERAL PROCEDURE — BRAKE BLEEDING SAFIM BRAKES

SPECIFICATIONS — POWER BRAKES

SPECIFICATIONS — BRAKES - SAFIM

DESCRIPTION AND OPERATION — TWO-WHEEL STEER REAR AXLE

DIAGNOSING AND TESTING — TWO-WHEEL STEER REAR AXLE

REMOVAL AND INSTALLATION — TWO WHEEL STEER REAR AXLE

DISASSEMBLY AND ASSEMBLY — BRAKE CALIPER

DISASSEMBLY AND ASSEMBLY — EPICYCLIC REDUCTION GEAR GROUP

DISASSEMBLY AND ASSEMBLY — WHEEL HUB GROUP

DISASSEMBLY AND ASSEMBLY — HALF SHAFT AND BRAKE GROUP

DISASSEMBLY AND ASSEMBLY — DIFFERENTIAL GROUP

DISASSEMBLY AND ASSEMBLY — PINION GROUP

DISASSEMBLY AND ASSEMBLY — DIFFERENTIAL HOUSING GROUP

GENERAL PROCEDURE — DRAINING AND FILLING THE REAR AXLE HOUSING OIL

SPECIFICATIONS — TWO-WHEEL STEER REAR AXLE

DESCRIPTION AND OPERATION — FOUR-WHEEL STEER REAR AXLE

DIAGNOSING AND TESTING — FOUR-WHEEL STEER REAR AXLE

REMOVAL AND INSTALLATION — FOUR-WHEEL STEER REAR AXLE

REMOVAL AND INSTALLATION — STEERING CYLINDER (FOUR-WHEEL STEER)