John Deere 572 582 592 Round Baler Workshop Repair Service Manual PDF (TM3294) - MJODTM3294.zip
John Deere 572, 582 and 592 Hay and Forage Round Balers Complete Technical Manual (TM3294)
TM3294 - Technical service manual for John Deere 572, 582 and 592 Hay and Forage Round Balers, fully comprehensive, covering diagnostics, operational testing, and repair service in PDF format.
Complete Diagnosis Repair manual with Electrical Wiring Diagrams for John Deere 572, 582 and 592 Hay and Forage Round Balers, with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.
John Deere Hay and Forage Round Balers Models 572, 582 and 592 workshop Diagnostic Repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 1,380 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
General
Serial Numbers
Torques for Hardware
Lubrication
General Information
Electrical System
Connectors
Sensors and Switches
Actuators
ELS Monitor (Manual Twine Control)
ELC Plus Monitor (Electronic Tying Control)
BaleTrak and BaleTrak Plus Monitor
Power Train
Walterscheid Powerline
Walterscheid CV Joint
Baler Main Drive Shaft
Shear Bolt Clutch
Walterscheid Slip Clutch
Cam-Type Cut Out Clutch
Gear Case (Without Precutter Device)
Chain Tension
Sprocket Alignment
Braking System - Repair
Air Brakes
Hydraulic Brakes
Brake Shoe and Drum
Hydraulic System
Bale Density Control Valve (572 and 582 Balers)
Bale Density Control Valve (592 Baler)
Hydraulic Cylinders
Gate Locking Valve (592 Baler Only)
Hydraulic Components
Miscellaneous
Wheel and Hub Repair
Tongue Repair
Gate Latch
Bale Size Indicator
Bale Shape Indicators
Lubrication System - Repair
Drive Chain Lubrication
Pickup Repair
1.41 m (4 ft 7 in.) Pickup
1.81 m (5 ft 11 in.) Pickup
2.20 m (7 ft 3 in.) Pickup
Pickup Adjustments
Pickup Drive Components
Precutter
Adjustment
Repair
Bale Chamber
Identification of Rolls
Baler Rolls
Scraper of Roll
Belt Repair
Belt Guide for Net Tying Device
Tension Arm Repair
Top Idler Roll Declutchable Drive
Net Tying System
Twine Tying System
Diagnostic Trouble Codes for BaleTrak Control
Description
Battery Voltage
Bale Size Potentiometer R2
Right Bale Shape Potentiometer R4
Left Bale Shape Potentiometer R3
Twine Actuator M1
Net Actuator M2
Soft Core Y1
Pickup Valve Y4
Knife Valve Y3
Reverser Valve Y2
Lower Drive Roll RPM Sensor S6
Twine Pulley Sensors S7/S8
Net Switch S4
Right Gate Switch S1
Left Gate Switch S2
Oversize Bale Switch S3
Positive Analog Reference
EPROM
Electrical System
General Information
Test Equipment
Road Lights
Electrical Diagram / Battery Wiring Harness
Electrical System
Checking Twine Tying Function
Checking Soft Core Function
Checking Twine Tying Function
Checking Soft Core Function
Checking the Bale Oversize and Gate Function
ELC Plus Monitor
BaleTrak Control
Diagnostic Modes
Lubrication System Operation and Tests
Air Brake System Operation and Tests
Hydraulic Brake System Operation and Tests
Hydraulic System - Operation and Tests
Gate Control
Pickup Lift System (Baler without Precutter)
Precutter Hydraulic System
Net Tying - Operation and Tests
Special Tools - Dealer-Fabricated
tm3294 - 572, 582 and 592 Round Balers
Table of Contents
Foreword
Section 05: Safety
Group 05: Safety Information
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Support Machine Properly
Wear Protective Clothing
Service Machines Safely
Work in Clean Area
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Service Tires Safely
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Section 10: General
Group 10: Serial Numbers
Baler Serial Number Plate
Baler Identification Number
Group 15: Torques for Hardware
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Group 20: Lubrication
Gear Oil
Grease
Multiluber Chain Oil
Group 25: General Information
Locking Collars for Shaft Bearings
Section 40: Electrical System
Group 05: Connectors
Special or Essential Tools
Electrical Connector Handling
Disconnecting Electrical Circuit
Insulated and Non-Insulated Connectors
Replacing Small MATE-N-LOK MATE-N-LOK is a trademark of AMP, Inc. Contacts in Connector Housings
Replacing SURE-SEAL SURE-SEAL is a trademark of ITT Cannon Electric. Connector Bodies
Replace CPC, Large MATE-N-LOK and METRIMATE CPC, MATE-N-LOK, and METRIMATE are trademarks of AMP Inc. Pin Type Connectors
Replacing DEUTSCH DEUTSCH is a trademark of Deutsch Co. Connectors
Install DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Contact
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector
Weather Pack Weather Pack is a trademark of Packard Electric. Male and Female Terminal
Replacing Metri Pack Metri Pack is a trademark of Delphi Packard Electric Systems. Connectors For Metri Pack connectors, 150 series
Replacing SCHLEMMER SCHLEMMER is a trademark of Josef Schlemmer GmbH. Connectors
Harness Repair (Splice Broken or Cut Wire)
Harness Repair—Splice Connector
Group 10: Sensors and Switches
Specifications
Gate Latch Switches S1, S2 (592 With BaleTrak Monitor) — S8, S10 (592 Without BaleTrak Monitor)
Gate Latch Switch S1 (572 and 582 With BaleTrak Monitor) — S8 (572 and 582 Without BaleTrak Monitor)
Bale Size Switch S1 (Baler with ELS Monitor)
Bale Size Switch S1 (Baler with ELC and ELC Plus Monitor)
Oversize Bale Switch S1 (572 and 582 with ELS Monitor)
Oversize Bale Switch S9 (Baler with ELC and ELC Plus Monitor) / S3 (Baler with BaleTrak Monitor)
Net Cut Switch S4 (Baler S.N. —052472)
Net Cut Switch S4 (Baler S.N. 052473— )
Baler Rotating Speed Sensor S6 (Baler with BaleTrak Monitor)
Soft Core Switch S7 (Baler without BaleTrak Monitor)
Twine Pulley Sensors S7 - S8 (Baler with BaleTrak Monitor)
Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter Reverse Sensor S9
Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter Knife Switches S10 - S11
Bale Size Potentiometer R2 (Baler with BaleTrak Monitor)
Bale Shape Potentiometers R3 - R4 (Baler with BaleTrak Monitor)
Group 15: Actuators
Other Material
Specifications
Removing and Installing Twine Arm Actuator M1
Disassembling/Assembling Twine Tying Actuator M1 and Net Tying Actuator M2
Calibration of Twine Actuator: Channel 029 (Baler with BaleTrak Monitor Only)
Adjusting Twine Actuator Stroke: Channel 030 (Baler with BaleTrak Monitor Only)
Adjusting Twine Arm Re-Extension Point (Baler with ELC and ELC Plus Monitor)
Group 30: ELS Monitor (Manual Twine Control)
Manual Twine Control A1 (572 and 582)
Group 40: ELC Plus Monitor (Electronic Tying Control)
Setting Monitor for Tying Arm Type
Group 50: BaleTrak and BaleTrak Plus Monitor
Replace BaleTrak EPROM
Disassembling BaleTrak Monitor
Assembling BaleTrak Monitor
Reprogramming BaleTrak Software
Section 50: Power Train
Group 10: Walterscheid Powerline
Special or Essential Tools
Bearing Extractor
Powerline Guard Removal
Remove Powerline With Shear Bolt
Remove Powerline With Slip Clutch
Remove Powerline with Cam-Type Cut Out Clutch
Removing Half Guard
Installing Half Guard
Disassembling Hook-Up
Walterscheid Powerline Exploded View
Assembling Hook-Up
Disassembling Coupler
Assembling Coupler
Group 15: Walterscheid CV Joint
Special or Essential Tools
Bearing Extractor
Disassembling CV Joint Shield
Assembling CV Joint Shield
Disassembling CV Joint
Assembling CV Joint
Group 20: Baler Main Drive Shaft
Other Material
Specifications
Drive Shaft (w/o Precutter)—Cross-Sectional View
Drive Shaft (with Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter)—Cross-Sectional View
Removing Bearing
Installing Bearing
Group 30: Shear Bolt Clutch
Disassembling Shear Bolt Clutch
Assembling Shear Bolt Clutch
Group 35: Walterscheid Slip Clutch
Specifications
Disassembling Slip Clutch
Exploded View of Walterscheid Slip Clutch
Assembling Slip Clutch
Install Setting Ring
Group 40: Cam-Type Cut Out Clutch (S.N. —06XXXX)
Other Material
Specifications
Disassembling Cam-Type Cut Out Clutch
Adjusting Cam-Type Cut Out Clutch
Exploded View of Cam-Type Cut Out Clutch
Assembling Cam-Type Cut Out Clutch
Group 41: Cam-Type Cut Out Clutch (S.N. 06XXXX—)
Other Material
Specifications
Disassembling Cam-Type Cut Out Clutch
Adjusting Cam-Type Cut Out Clutch
Exploded View of Cam-Type Cut Out Clutch
Assembling Cam-Type Cut Out Clutch
Group 45: Gear Case (Without Precutter Device)
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Removing Gear Case
Disassembling Gear Case
Inspecting Gear Case
Assembling Gear Case
Installing Gear Case
Group 55: Precutter or MAXICUTMAXICUT is a trademark of Deere & Company Precutter Gear Case
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Removing Gear Case
Disassembling Gear Case (Baler S.N. —042336)
Exploded View of Precutter or MAXICUT MAXICUT is a trademark of Deere & Company Precutter Gear Case (Baler S.N. —042336)
Assembling Gear Case (Baler S.N. —042336)
Disassembling Gear Case (Baler S.N. 042337—)
Assembling Gear Case (Baler S.N. 042337—)
Installing Gear Case
Group 60: Chain Tension
Adjusting Main Drive Chain
Checking Starter Roll Drive Chain (Baler without Precutter Only)
Adjusting Starter Roll Drive Chain (Baler with precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter Only)
Adjusting Upper Drive Roll Chain (592 Only)
Adjusting Upper Drive Roll Chain (582 Only)
Adjusting Upper Drive Roll Chain (572 Only)
Adjusting Upper Drive Roll Chain Guide (582 and 592 only)
Adjusting Top Idler Roll Drive Chain
Adjusting Precutter and MAXICUT MAXICUT is a trademark of Deere & Company Precutter Drive Chain
Adjusting Drive Chains for 2.00 m (6 ft 6.7 in.) Pickup with Precutter or MAXICUT MAXICUT is a trademark of Deere & Company Precutter
Adjusting 1.41 m (4 ft 7 in.) Pickup Drive Chains
Adjusting 1.81 m (5 ft 11 in.) Pickup Drive Chains
Adjusting 2.00 m (6 ft 7 in.) HiFlow Pickup Drive Chains
Adjusting 2.20 m (7 ft 3 in.) HiFlow Pickup Drive Chains
Group 65: Sprocket Alignment
Specifications
Checking and Adjusting Sprockets Alignment
Section 60: Braking System — Repair
Group 05: Air Brakes
Specifications
Preliminary Check