Caterpillar 3500 Series Diesel Engines Workshop Repair Service Manual PDF RENR9363 RENR9364 RENR9365 - MCAT3500OPES.zip

A full workshop service and repair guide, complete with electrical wiring diagrams, for Caterpillar 3500 Series Engines — containing everything needed to service, troubleshoot, fix, and overhaul these engines the way trained technicians do.

Included in the Caterpillar 3500 Series Engines workshop service repair manual:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

RENR9363 - Systems Operation (3500 Engines).pdf

RENR9363 - Testing And Adjusting (3500 Engines).pdf

RENR9364 - Troubleshooting (3500 Engines).pdf

RENR9365 - Disassembly and Assembly (3500 Engines).pdf

LEBW0013 - Project Guide CM25 (6; 8; 9 Cylinder - Project Guide - Generator Set for Petroleum Applications).pdf

SENR2351 - Specifications (3500 Industrial Engines).pdf

SENR2352 - Systems Operation (3500 Industrial Engines).pdf

SENR2352 - Testing and Adjusting (3500 Industrial Engines).pdf

SENR2354 - Systems Operation (3500 Industrial Engine Attachments).pdf

SENR2354 - Testing and Adjusting (3500 Industrial Engine Attachments).pdf

SENR2355 - Disassembly and Assembly (3500 INDUSTRIAL ENGINE).pdf

SENR2361 - Specifications (3500 Generator Set Engines).pdf

SENR2362 - Systems Operation (3500 Engines).pdf

SENR2362 - Testing and Adjusting (3500 Engines).pdf

SENR2370 - Disassembly and Assembly (3500 GENERATOR SET ENGINES).pdf

SENR2995 - Technical Manual (Introduction; Systems & Maintenance for 3500 Series Diesel Engines).pdf

SENR3078 - Specifications (3500 Series Engines Hydramechanical Protective System).pdf

SENR3078 - Specifications (3500 SERIES ENGINES HYDRAMECHANICAL PROTECTIVE SYSTEM).pdf

SENR3078 - Systems Operation (3500 Series Engines Hydramechanical Protective System).pdf

SENR3078 - Systems Operation (3500 SERIES ENGINES HYDRAMECHANICAL PROTECTIVE SYSTEM).pdf

SENR3078 - Testing & Adjusting - Troubleshooting (3500 Series Engines Hydramechanical Protective System).pdf

SENR3078 - Testing And Adjusting (3500 SERIES ENGINES HYDRAMECHANICAL PROTECTIVE SYSTEM).pdf

SENR3108 - Specifications (SUPPLEMENT FOR UPRATED 3500 ENGINES).pdf

SENR3878 - Specifications (3500 Generator Set Engines).pdf

SENR3879 - Testing and Adjusting (3500 Generator Set Engines).pdf

SENR3882 - Disassembly and Assembly (3500 Generator Set Engines).pdf

SENR6581 - Systems Operation (Ether Aid Starting System for 3500 Mui Engines).pdf

SENR6581 - Testing & Adjusting (Ether Aid Starting System for 3500 Mui Engines).pdf

PRODUCT DETAILS:

Total Pages: 3,012 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENT...

LEBW0013 - Project Guide CM25 (6; 8; 9 Cylinder - Project Guide - Generator Set for Petroleum Applications)........277

SENR2351 - Specifications (3500 Industrial Engines)........383

Accessory Drive (Upper Right Hand)........386

Accumulator........388

Aftercooler........390

Air Cleaner Adapter........392

Air Cleaner........393

Air Compressor........395

Air Starting Motor Pressure Regulating Valve........397

Air Starting Motor........399

Alternator Mounting........401

Alternator and Regulator........403

Ammeter........409

Auxiliary Drive Housing........413

Auxiliary Drive Pulley........415

Auxiliary Water Pump - Sea Water........419

Auxiliary Water Pump........431

Belt Tension Chart........434

Camshaft........437

Connecting Rod and Main Bearing Journals........440

Connecting Rod........442

Coolant Level Switch........445

Coolant Temperature Switch........447

Crankcase Breather........453

Crankshaft Wear Sleeves and Seals........456

Crankshaft........458

Cylinder Block........464

Cylinder Head Valves........473

Cylinder Head........475

Cylinder Liner........481

Differential Pressure Gauge........483

Duplex Engine Oil Filters........485

Electric Starting Motor........488

Engine Air Cleaner Service Indicator........503

Engine Design........505

Engine Mount (Front) - Hydraulic Pump Drive or PTO Clutch........507

Engine Oil Cooler Bypass and Cooling Jet Sequence Valves........509

Engine Oil Pan........512

Engine Oil Pump........514

Engine Oil Scavenge Pump........519

Engine Speed Sensor........522

Engine Trunnion........524

Ether Starting Aid........528

Exhaust Flange........530

Exhaust Manifold........535

Flexible Coupling........537

Flywheel Housing........542

Flywheel........545

Fuel Filter (Primary)........547

Fuel Filter Service Indicator........549

Fuel Filter........551

Fuel Injection Control Linkage........553

Fuel Injector Mechanism........556

Fuel Pressure Regulator........566

Fuel Transfer Pump........568

Gear Group (Front)........570

Gear Group (Rear)........573

Governor Drive........576

Governor Linkage........579

Jacket Water Heater........582

Magnetic Switch........588

Manual Shutoff........590

Piston and Rings - One-Piece Piston........592

Piston and Rings - Two-Piece Piston........598

Piston and Rings........601

Power Take-Off Clutch - Front........604

Power Take-Off Clutch........606

Pressure Contactor........611

Pressure Gauge - Engine Oil........615

Pressure Gauge - Hydraulic Oil........621

Pressure Gauge........623

Pressure Switch - Prelube........625

Pressure Switch........627

Sending Unit - Engine Oil Pressure........641

Sending Unit - Water Temperature........643

Service Meter........645

Shutoff (Energize to Shutdown)........647

Signal Generator........650

Stub Shaft (Front)........652

Stub Shaft (Rear)........654

Tachometer Drive........656

Tachometer........658

Temperature Contactor........664

Temperature Gauge........668

Temperature Switch........673

Time Delay Relay........683

Turbocharger 1........685

Turbocharger 2........687

Vacuum Gauge........691

Valve Mechanism........693

Vibration Damper........703

Water Pump........705

SENR2352 - Systems Operation (3500 Industrial Engines)........707

Accumulator........708

Aftercooler........711

Air Inlet and Exhaust System Operation........712

Air Starting System Operation........714

Alternator........716

Camshaft........718

Circuit Breaker........719

Coolant Temperature Switch........720

Cooling System Operation - Jacket Water Aftercooled........722

Crankshaft........724

Cylinder Block, Liners and Heads........725

Electrical System Operation........727

Engine Speed Sensor........728

Fuel Injection Control Linkage........729

Fuel Injection Cycle........731

Fuel Injector........734

Fuel System Operation 01_04_2014........737

Fuel System Operation........739

Governor - 3161........747

Lubrication System Operation........752

Pistons, Rings and Connecting Rods - Two-Piece Piston........756

Starting Motor........758

Starting Solenoid........760

Turbocharger........762

Valve System Components........765

SENR2352 - Testing and Adjusting (3500 Industrial Engines)........769

Accumulator Pressure - Test........771

Alternator Regulator........776

Battery........778

Camshaft Timing........779

Charging System........786

Checking Engine Cylinders........787

Compression........788

Connecting Rod Bearings........789

Crankcase Pressure........790

Crankshaft Position for Fuel Injector Adjustment and Valve Lash Setting........791

Cylinder Block........793

Cylinder Heads........795

Cylinder Liner Projection........797

Electric Starting System........802

Engine Oil Pressure - Test........803

Engine Oil Pressure is High........807

Engine Oil Pressure is Low........808

Engine Rotation........810

Engine Speed Measurement........811

Excessive Bearing Wear - Inspect........812

Excessive Engine Oil Consumption - Inspect........813

Finding the Top Center Position for the No. 1 Piston........814

Flywheel - Inspect........817

Flywheel Housing - Inspect........820

Fuel Injector Synchronization........824

Fuel Injector Timing........827

Fuel Pressure........832

Fuel Setting........834

Fuel System Inspection........839

General Information (Cooling System)........840

General Information (Fuel System) - Diesel........842

General Information (Lubrication System)........843

Increased Engine Oil Temperature - Inspect........844

Indicators for Engine Oil Pressure........845

Lubrication........846

Main Bearings........847

Measuring Exhaust Temperature........848

Measuring Inlet Manifold Pressure........849

Pinion Clearance Adjustment........851

Pressure Regulating Valve........853

Start-Up Procedure........855

Test Tools for the Cooling System........856

Test Tools for the Electrical System........859

Testing the Cooling System........862

Troubleshooting........866

Valve Lash Check........873

Valve Lash and Valve Bridge Adjustment........874

Vibration Damper........881

Visual Inspection........882

Water Temperature Regulator - Test........884

Woodward UG8 Governor........885

SENR2354 - Systems Operation (3500 Industrial Engine Attachments)........897

Cooling System........898

Duplex Oil Filter........900

Electrical System........902

Fuel System........906

Power Take-Off Clutch........909

SENR2354 - Testing and Adjusting (3500 Industrial Engine Attachments)........911

Duplex Oil Filter - Adjust........912

Electrical Gauge - Test - Engine Oil Pressure........914

Electrical Gauge - Test - Water Temperature........916

Mechanical Gauge - Test - Water Temperature........918

Mechanical Gauge - Test........919

Power Take-Off Clutch - Adjust........920

Sending Unit - Test - Engine Oil Pressure........923

Sending Unit - Test - Water Temperature........925

Temperature Contactor - Test........927

Troubleshooting........929

SENR2355 - Disassembly and Assembly (3500 INDUSTRIAL ENGINE)........936

ACCESSORY DRIVE (FRONT)........938

AFTERCOOLER........943

AIR CLEANER HOUSINGS........948

AIR INTAKE SHUTOFF (3508)........951

AIR INTAKE SHUTOFF (3512)........958

AIR STARTER (AN ATTACHMENT)........963

ALTERNATOR (AN ATTACHMENT)........981

CAMSHAFT BEARINGS, CRANKSHAFT........983

CAMSHAFTS........991

CONNECTING ROD BEARINGS........999

CRANKCASE BREATHER........1002

CRANKSHAFT FRONT SEAL AND WEAR SLEEVE........1005

CRANKSHAFT MAIN BEARINGS........1009

CRANKSHAFT REAR SEAL AND WEAR SLEEVE........1015

CRANKSHAFT VIBRATION DAMPER........1019

CYLINDER HEADS........1021

CYLINDER LINERS........1028

EXHAUST ELBOW........1032

EXHAUST MANIFOLDS........1034

FLYWHEEL HOUSING........1036

FLYWHEEL........1041

FRONT BALANCER GROUP (3508)........1043

FRONT DRIVE HOUSING........1047

FUEL FILTER HOUSING........1053

FUEL INJECTION CONTROL LINKAGE........1058

FUEL INJECTORS........1066

FUEL PRIMING PUMP, FUEL TRANSFER PUMP........1070

GAUGE PANEL........1076

GOVERNOR DRIVE........1080

GOVERNOR........1086

HYDRAMECHANICAL SHUTOFF CONTROL........1089

HYDRAMECHANICAL SHUTOFF DRIVE........1106

MANUAL SHUTOFF........1110

OIL AND WATER PUMP DRIVE........1113

OIL COOLER........1118

OIL FILTER HOUSING........1127

OIL PAN........1139

OIL PUMP........1144

OIL SEQUENCE VALVES........1151

PISTON COOLING JETS, SERVICE METER........1153

PISTONS........1155

REAR GEAR GROUP........1159

ROCKER SHAFT ASSEMBLIES........1164

SPACER PLATES........1167

TACHOMETER DRIVE........1170

TURBOCHARGERS (3508)........1172

TURBOCHARGERS (3512)........1181

TURBOCHARGERS........1190

VALVE COVERS, ROCKER SHAFTS AND PUSH RODS........1193

VALVE LIFTERS, BRIDGE DOWELS........1196

VALVE SEAT INSERTS, VALVE GUIDES........1198

VALVES........1201

WATER PUMP........1204

WATER TEMPERATURE REGULATORS........1211

SENR2361 - Specifications (3500 Generator Set Engines)........1215

Fuel Filter (Primary)........1218

Fuel Filter Service Indicator........1220

Fuel Pressure Regulator........1222

Fuel Injector Mechanism........1224

Fuel Injection Control Linkage........1227

Governor Linkage........1230

Manual Shutoff........1233

Aftercooler........1235

Camshaft........1237

Valve Mechanism........1241

Cylinder Head........1248

Cylinder Head Valves........1254

Turbocharger........1263

Exhaust Manifold........1265