Caterpillar 3056E Industrial & Built Machines Engine Workshop Repair Service Manual PDF - MCAT3056EOPES.zip
A full factory-style service and repair guide—complete with electrical wiring schematics—covering Caterpillar 3056E engines, packed with everything needed to maintain, troubleshoot, fix, and rebuild these units just like an expert technician.
This workshop service and repair manual for the 3056E Engine in Caterpillar Built Machines and the 3056E Industrial Engines contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,433 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
RENR2425 - Schematic (Caterpillar 3056E Industrial Engine Electrical System)
RENR2416 - Systems Operation (3056E Engines for Caterpillar Built Machines).pdf
RENR2428 - Specifications (3056E Industrial Engine).pdf
RENR2401 - Specifications (3056E Engine for Caterpillar Built Machines).pdf
RENR2427 - Systems Operation (3056E Industrial Engine).pdf
RENR2427 - Testing & Adjusting (3056E Industrial Engine).pdf
RENR2416 - Testing & Adjusting (3056E Engines for Caterpillar Built Machines).pdf
RENR2400 - Disassembly and Assembly (3056E Engine for Caterpillar Built Machines).pdf
RENR2426 - Disassembly and Assembly (3056E Industrial Engine).pdf
RENR2417 - Troubleshooting (3054E and 3056E Industrial Engines and Engines for Caterpillar Built Machines).pdf
MAIN SECTIONS
RENR2400 - Disassembly and Assembly (3056E Engine for Caterpillar Built Machines)..............1
Fuel Priming Pump - Remove and Install..............4
Fuel Filter Base - Remove and Install..............7
Fuel Injection Lines - Remove..............10
Fuel Injection Lines - Install..............13
Fuel Injection Nozzles - Remove..............16
Fuel Injection Nozzles - Install..............18
Fuel Injection Pump - Remove..............21
Fuel Injection Pump - Install..............25
Turbocharger - Remove..............28
Turbocharger - Install..............31
Exhaust Manifold - Remove and Install..............33
Inlet Manifold - Remove..............35
Inlet Manifold - Install..............37
Inlet and Exhaust Valve Springs - Remove and Install..............39
Inlet and Exhaust Valves - Remove and Install..............43
Inlet and Exhaust Valve Guides - Remove and Install..............48
Inlet and Exhaust Valve Seat Inserts - Remove and Install..............51
Engine Oil Filter Base - Remove and Install..............55
Engine Oil Cooler - Remove..............58
Engine Oil Cooler - Install..............61
Engine Oil Bypass Valve - Remove..............64
Engine Oil Bypass Valve - Install..............67
Engine Oil Pump - Remove..............70
Engine Oil Pump - Install..............73
Water Pump - Remove and Install..............76
Water Temperature Regulator - Remove and Install..............79
Water Outlet Manifold - Remove and Install..............82
Flywheel - Remove..............85
Flywheel - Install..............88
Crankshaft Rear Seal - Remove..............91
Crankshaft Rear Seal - Install..............93
Flywheel Housing - Remove and Install..............97
Vibration Damper and Pulley - Remove..............101
Vibration Damper and Pulley - Install..............103
Crankshaft Front Seal - Remove..............105
Crankshaft Front Seal - Install..............107
Front Cover - Remove and Install..............109
Gear Group (Front) - Remove..............112
Gear Group (Front) - Install..............115
Housing (Front) - Remove..............118
Housing (Front) - Install..............120
Valve Mechanism Cover - Remove and Install..............123
Rocker Shaft and Pushrod - Remove..............126
Rocker Shaft - Disassemble..............128
Rocker Shaft - Assemble..............130
Rocker Shaft and Pushrod - Install..............132
Cylinder Head - Remove..............134
Cylinder Head - Install..............137
Lifter Group - Remove and Install..............140
Camshaft - Remove and Install..............142
Camshaft Gear - Remove and Install..............145
Camshaft Bearings - Remove and Install..............148
Engine Oil Pan - Remove and Install..............151
Cylinder Liner - Remove..............154
Cylinder Liner - Install..............156
Piston Cooling Jets - Remove and Install..............159
Pistons and Connecting Rods - Remove..............162
Pistons and Connecting Rods - Disassemble..............164
Pistons and Connecting Rods - Assemble..............167
Pistons and Connecting Rods - Install..............170
Connecting Rod Bearings - Remove..............173
Connecting Rod Bearings - Install..............175
Crankshaft Main Bearings - Remove..............177
Crankshaft Main Bearings - Install..............180
Crankshaft - Remove..............183
Crankshaft - Install..............187
Crankshaft Gear - Remove and Install..............192
Bearing Clearance - Check..............195
Atmospheric Pressure Sensor - Remove and Install..............198
Coolant Temperature Sensor - Remove and Install..............200
Engine Oil Pressure Sensor - Remove and Install..............202
Speed_Timing Sensor - Remove and Install..............204
Inlet Air Temperature Sensor - Remove and Install..............206
V-Belts - Remove and Install..............209
Fan - Remove and Install..............211
Fan Drive - Remove and Install..............213
Electronic Control Module - Remove and Install..............215
Alternator - Remove..............217
Alternator - Install..............220
Electric Starting Motor - Remove and Install..............224
RENR2401 - Specifications (3056E Engine for Caterpillar Built Machines)..............227
Engine Design..............229
Fuel Injection Lines..............231
Fuel Injection Pump..............232
Fuel Injection Nozzles..............233
Fuel Lines..............235
Fuel Filter Base..............237
Fuel Priming Pump..............239
Lifter Group..............241
Rocker Shaft..............242
Valve Mechanism Cover..............244
Cylinder Head Valves..............246
Cylinder Head..............250
Turbocharger..............252
Inlet Manifold..............254
Exhaust Manifold..............256
Camshaft..............258
Camshaft Bearings..............261
Engine Oil Filter Base..............262
Engine Oil Filter Bypass Valve..............263
Engine Oil Cooler..............264
Engine Oil Pump..............266
Engine Oil Pressure..............269
Engine Oil Bypass Valve..............270
Engine Oil Pan..............272
Crankcase Breather..............275
Water Temperature Regulator Housing..............277
Water Temperature Regulator..............278
Water Pump..............279
Cylinder Block..............280
Cylinder Liner..............283
Crankshaft..............285
Crankshaft Seals..............289
Vibration Damper and Pulley..............291
Connecting Rod Bearing Journal..............293
Main Bearing Journal..............294
Connecting Rod..............295
Piston and Rings..............299
Piston Cooling Jet..............301
Front Housing and Covers..............303
Gear Group (Front)..............305
Flywheel..............307
Flywheel Housing..............309
Engine Lifting Bracket..............310
Alternator and Regulator..............311
Electric Starting Motor..............315
Coolant Temperature Sensor..............318
Engine Oil Temperature Sensor..............320
Boost Pressure Sensor..............322
Inlet Manifold Temperature Sensor..............324
Electronic Control Module..............326
Speed_Timing Sensor..............327
Air Inlet Heater..............329
RENR2416 - Systems Operation (3056E Engines for Caterpillar Built Machines)..............331
Introduction..............332
Basic Engine..............336
Air Inlet and Exhaust System..............345
Cooling System..............352
Lubrication System..............354
Electrical System..............356
Fuel Injection..............359
Electronic Control System..............375
Power Sources..............381
RENR2416 - Testing & Adjusting (3056E Engines for Caterpillar Built Machines)..............386
Fuel System - Inspect..............388
Air in Fuel - Test..............390
Engine Speed - Check..............393
Finding Top Center Position for No. 1 Piston..............395
Fuel Injection Nozzle - Test..............397
Fuel Injection Timing - Check..............402
Fuel Quality - Test..............406
Fuel System - Prime..............408
Fuel System Pressure - Test..............412
Gear Group (Front) - Time..............414
Air Inlet and Exhaust System - Inspect..............415
Turbocharger - Inspect..............417
Compression - Test..............423
Engine Valve Lash - Inspect_Adjust..............425
Valve Depth - Inspect..............429
Valve Guide - Inspect..............432
Engine Oil Pressure - Test..............434
Engine Oil Pump - Inspect..............438
Excessive Bearing Wear - Inspect..............442
Excessive Engine Oil Consumption - Inspect..............443
Increased Engine Oil Temperature - Inspect..............444
Cooling System - Check..............445
Cooling System - Inspect..............447
Cooling System - Test..............449
Engine Oil Cooler - Inspect..............457
Water Temperature Regulator - Test..............459
Water Pump - Inspect..............461
Piston Ring Groove - Inspect..............462
Connecting Rod - Inspect..............465
Cylinder Block - Inspect..............469
Cylinder Head - Inspect..............470
Cylinder Liner Projection - Inspect..............474
Piston Height - Inspect..............477
Flywheel - Inspect..............480
Flywheel Housing - Inspect..............483
Gear Group - Inspect..............487
Vibration Damper - Check..............489
Air Inlet Heater - Test..............491
Alternator - Test..............495
Battery - Test..............497
Belt Tension Chart..............498
Charging System - Test..............499
Electric Starting System - Test..............500
RENR2417 - Troubleshooting (3054E and 3056E Industrial Engines and Engines for Caterpillar Built Machines)..............504
System Overview..............508
Glossary..............513
Electronic Service Tools..............519
Indicator Lamps..............525
Replacing the ECM..............529
Self-Diagnostics..............532
Sensors and Electrical Connectors..............533
Engine Wiring Information..............538
Programming Parameters..............547
Factory Passwords..............548
Flash Programming..............550
System Configuration Parameters..............552
Alternator Noise - Noisy Operation..............554
Alternator Will Not Charge - Charging Problem..............556
Battery..............557
Can Not Reach Top Engine RPM..............559
Coolant in Engine Oil..............562
Coolant Temperature Is Too High..............564
ECM Will Not Accept Factory Passwords..............567
ECM Will Not Communicate with Other Systems or Display Modules..............569
Electronic Service Tool Will Not Communicate with ECM..............570
Engine Cranks but Will Not Start..............572
Engine Has Early Wear..............576
Engine Misfires; Runs Rough or Is Unstable..............578
Engine Oil in Cooling System..............582
Engine Stalls at Low RPM..............584
Engine Vibration..............586
Engine Will Not Crank..............588
Excessive Black Smoke..............591
Excessive Engine Oil Consumption..............594
Excessive Valve Lash..............597
Excessive White Smoke..............599
Intake Air Temperature Is Too High..............602
Intermittent Engine Shutdown..............604
Intermittent Low Power or Power Cutout..............607
Low Engine Oil Pressure..............610
Low Power_Poor or No Response to Throttle..............613
Mechanical Noise (Knock) in Engine..............618
Noise Coming from Cylinder..............620
Diagnostic Code Cross Reference..............621
CID 0041 FMI 03..............624
CID 0041 FMI 04..............625
CID 0091 FMI 02..............626
CID 0091 FMI 03..............628
CID 0091 FMI 04..............630
CID 0091 FMI 08..............632
CID 0091 FMI 12..............634
CID 0100 FMI 03..............635
CID 0100 FMI 04..............636
CID 0100 FMI 10..............637
CID 0102 FMI 03..............639
CID 0102 FMI 04..............640
CID 0102 FMI 10..............641
CID 0105 FMI 03..............642
CID 0105 FMI 04..............643
CID 0110 FMI 03..............644
CID 0110 FMI 04..............645
CID 0174 FMI 02..............646
CID 0247 FMI 09..............648
CID 0253 FMI 02..............649
CID 0262 FMI 03..............650
CID 0262 FMI 04..............651
CID 0320 FMI 02..............652
CID 0320 FMI 11..............653
CID 0342 FMI 02..............654
CID 0774 FMI 02..............655
CID 0774 FMI 03..............657
CID 0774 FMI 04..............659
CID 0774 FMI 08..............661
CID 0774 FMI 12..............663
CID 1627 FMI 03..............665
CID 1684 FMI 00..............666
CID 1684 FMI 02..............668
CID 1684 FMI 03..............670
CID 1684 FMI 04..............672
CID 1684 FMI 05..............673
CID 1684 FMI 07..............674
CID 1684 FMI 08..............675
CID 1684 FMI 09..............678
CID 1684 FMI 10..............680
CID 1684 FMI 11..............682
CID 1684 FMI 12..............684
CID 1684 FMI 14..............686
CID 1743 FMI 02..............688
CID 1894 FMI 02..............689
CID 1895 FMI 02..............690