John Deere 6R Tractors 6145R 6155R 6155RH 6175R 6195R 6215R Workshop Repair Service Manual (TM406919) PDF - MJODTM406919.zip
Full Service Workshop Manual for the John Deere 6R RW (Final Tier 4) Tractor Series — 6145R, 6155R, 6155RH, 6175R, 6195R and 6215R (S.N. 20001-) — packed with every bit of shop data you need to service, fix, and overhaul these machines the way trained technicians do.
The John Deere 6145R, 6155R, 6155RH, 6175R, 6195R and 6215R tractor repair and service manual covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm406919 - 6145R, 6155R, 6155RH, 6175R, 6195R and 6215R Tractors Repair -: (Worldwide Edition) Technical Manual.pdf
tm406919 - 6145R, 6155R, 6155RH, 6175R, 6195R and 6215R Tractors Repair -: (Worldwide Edition) Technical Manual.epub
Total Pages: 2,413 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Safety
Safety Measures
General
General Information - Specifications
General Information - Tests and Adjustments
General Information - Predelivery Inspection
Engine
Engine – Removal and Installation of Components
Engine Exhaust Cleaning System
Fuel, Air-Intake, Cooling, and Exhaust System
Fuel System
Cooling System
Exhaust System
Electrical System
Electrical System - Connectors
Electrical System - Charging Circuit
Electrical System - Starter Circuit
Electrical System - Headlights
Electrical System - CommandArm™
Electronic Control Units
Removal and Installation of Electronic Control Units
Terminating Resistors, Removal and Installation
Drive Train (without Transmission)
Drive Train (without Transmission) - Removal and Installation of Components
Drive Train (without Transmission) - U.J. Shafts and Torsion Dampers
Drive Train (without Transmission) - Mechanical Front-Wheel Drive
Drive Train (without Transmission) - Differential
Drive Train (without Transmission) - Hydraulic Pump Drive
Drive Train (without Transmission) - Final Drives
Drive Train (without Transmission) - Hi-Crop Final Drives
Drive Train (without Transmission) - Rear PTO Options
Drive Train (without Transmission) - Front PTO
Drive Train (without Transmission) - Front Implement Drive
AutoPowr™/IVT™ Transmission
AutoPowr™/IVT™ Transmission - Removal and Installation of Components
AutoPowr™/IVT™ Transmission (Repair, Removal and Installation)
PowrQuad™ Transmission
PowrQuad™ Transmission - Removal and Installation of Components
PowrQuad™ Transmission - Transmission Shift Control
PowrQuad™ Transmission - PowrQuad™ Module
PowrQuad™ Transmission - Creeper Transmission 6145R-6155R
PowrQuad™ Transmission - Range Transmission, 6145R-6155R
PowrQuad™ Transmission - Range Transmission, 6175R-6215R
DirectDrive Transmission
DirectDrive Transmission - Removal and Installation of Components
DirectDrive Transmission - Transmission Shift Units
DirectDrive Transmission - PowrReverser™ Module
DirectDrive Transmission - Gear Transmission
DirectDrive Transmission - Range Transmission
Steering
Steering - Hydrostatic Steering
Steering - AutoTrac™
Brakes
Brakes - Brake Valve
Brakes - Rear Brakes
Brakes - Hydraulic Trailer Brake
Brakes - Air Brake System
Brakes - Emergency Brake
Hydraulic System
Hydraulic System - General Information
Hydraulic System - Controls
Hydraulic System - Oil Filter, Additional Oil Reservoir, Charge Pump, and Hydraulic Pump
Hydraulic System - Priority Valve
Hydraulic System - Rear Hitch
Hydraulic System - Front Hitch
Hydraulic System - Selective Control Valves (SCVs) and Couplers
Machine-Specific Systems
Machine-Specific Systems - Removal and Installation of Components
Machine-Specific Systems - Main Frame
Machine-Specific Systems - Front Wheels, Rear Wheels and Fenders
Machine-Specific Systems – Trailer Hitch and Swinging Drawbar
Machine-Specific Systems - Hydraul. Pick-Up Hitch
Suspension Systems
Suspension Systems - Suspended Front-Wheel Drive Axle
Suspension Systems - Cab Suspension
Operator's Cab
Operator's Cab - Installation and Removal of Components
Operator's Cab - Operation and Control Devices
Operator's Cab - Air-Conditioning System
Operator's Cab - Automatic Air Conditioning Control
Operator's Cab - Seats
Operator's Cab - Operator's Cab
Special Tools
General Information
tm406919 - 6145R, 6155R, 6155RH, 6175R, 6195R and 6215R Tractors Repair -: (Worldwide Edition)
Table of Contents
Foreword
Section 05: Safety
Group 05: Safety Measures
General Information - Safety - Summary of References
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prevent Machine Runaway
Operating the Tractor Safely
Operating the Loader Tractor Safely
Passenger Seat
Use Safety Lights and Devices
Towing Trailers/Implements Safely (Mass)
Use Caution On Slopes and Uneven Terrain
Freeing a Mired Machine
Avoid Backover Accidents
Handle Fluids Safely—Avoid Fires
Handling Batteries Safely
Prepare for Emergencies
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Avoid Contact with Agricultural Chemicals
Handle Agricultural Chemicals Safely
Stay Clear of Rotating Drivelines
Wear Protective Clothing
Protect Against Noise
Practice Safe Maintenance
Avoid Hot Exhaust
Exhaust Filter Cleaning
Clean Exhaust Filter Safely
Read Operator Manuals for ISOBUS Implements
Use Steps and Handholds Correctly
Use Seat Belt Properly
Park Machine Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Service Accumulator Systems Safely
Service Tires Safely
Use Proper Tools
Service Front-Wheel Drive Tractor Safely
Avoid Eye Contact With Radar
Keep ROPS Installed Properly
Replace Safety Signs
Replace Safety Signs
Dispose of Waste Properly
Live With Safety
Safety Measures on Electronic Control Units
Servicing Electronic Control Units
Welding Near Electronic Control Units
Keep Electronic Control Unit Connectors Clean
Safety Instructions for Replacing a Halogen Bulb
Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units
Safety Instructions for Replacing LED Worklights
Section 10: General Information
Group 05: General Information - Specifications
Specifications - Summary of References
Engine Specifications
PTO Power Output
Fluid Capacities
Air Intake System
Electrical System
Hydraulic System with Axial Piston Pump (PFC System)
AutoTrac™
Clutch Operation
DirectDrive transmission
AutoPowr™/IVT™ Transmission
PowrQuad PLUS™ Transmission
AutoQuad PLUS™ Transmission
Rear PTO
Front PTO
Differential
Differential Lock
Final Drives
Front-Wheel Drive
FWD Axle with TLS
Cab Suspension
Hydraulic Brakes
Auxiliary Brake
Park Lock
Hitch
Immobilizer
Front Hitch
Ground Travel Speeds
Front and Rear Wheels
Dimensions and Weights
Handling and Storing Diesel Fuel
Diesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Biodiesel Fuel
Lubricity of Diesel Fuel
Diesel Engine Break-In Oil
John Deere Break-In™ Plus Engine Oil
Transmission and Hydraulic Oil
Oil for Front-Wheel Drive Axle
Heavy Duty Diesel Engine Coolant
Supplemental Coolant Additives
Grease
Oil Filters
Mixing of Lubricants
Lubricant Storage
Operating in Warm Temperature Climates
Alternative and Synthetic Lubricants
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Hydraulic system inch fitting torques
Hydraulic system metric fitting torques
Product Identification and Component Serial Number Plate
Engine Serial Number
Transmission Serial Number
Front-Wheel Drive Serial Number
Operator's Cab Serial Number
Operator's seat serial number
Subassembly Serial Numbers
Group 10: General Information - Tests and Adjustments
Tests and Adjustments - Summary of References
Using High-Pressure Washers
Preliminary Engine Test
Visual Inspection of the Fuel System
Check the Fuel Filters
Checking the Function of the Fuel Transfer Pump
Bleed Air from Fuel System
Installation and Removal of the Primary Air Cleaner Element
Checking the Secondary (Safety) Element
Draining Coolant
Checking Transmission/Hydraulic System Oil Level
Group 15: General Information - Predelivery Inspection
Predelivery Inspection
Section 20: Engine
Group 00: Engine – Removal and Installation of Components
Engine - Removal and Installation of Components, Summary of References
Engine – Removal and Installation of Components, Special Tools
Engine - Removal and Installation of Components, Repair Specifications
Removing the Engine, Preliminary Work
Remove the Engine (6215R, 6195R)
Remove the Engine (6175R, 6155R, 6145R)
Installing the Engine
Install the Engine, Additional Work
Engine Mounting
Replace the Engine Mountings, Preliminary Work
Replace the Front Engine Mountings
Replace the Rear Engine Mounting
Replace the Engine Mountings, Further Work
Group 10: Engine Exhaust Cleaning System
Exhaust Cleaning System – Summary of References
Exhaust Filter — Diesel Particulate Filter Ash Handling and Disposal
Emission Control System, Important Instructions
Exhaust Cleaning System, Removal and Installation of the Diesel Particulate Filter
Changing Diesel Exhaust Fluid (DEF) Dosing Unit Filter
Cleaning Diesel Exhaust Fluid (DEF) Tank
Replace Diesel Exhaust Fluid (DEF) Tank Header Suction Screen
Section 30: Fuel, Air-Intake, Cooling and Exhaust Systems
Group 10: Fuel System
Fuel System - Summary of References
Fuel Tank, Removal and Installation
Fuel Level Sensor, Removal and Installation
Fuel Filter, Removal and Installation
Bleed Air from Fuel System
DEF Tank, Removal and Installation
DEF Dosing Unit, Removal and Installation
Group 20: Cooling System
Cooling System - Summary of References
Cooling System—Special Tools, Summary of References
Opening Engine Hood
Engine Hood, Removal and Installation
Radiator Package, Removal and Installation
Charge Air Cooler, Removal and Installation
Radiator Removal and Installation
Fan (Charge Air Cooler), Removal and Installation
Relieving Drive Belt Tension
Replace Drive Belt
Routing of the Drive Belt
Adjusting Plastic Hood on the Fan
Automatic Belt Tensioner, Removal and Installation
Group 30: Exhaust System
Exhaust System - Summary of References
Exhaust Filter — Handling and Disposal of Ash from the Diesel Particulate Filter
Emission Control System, Important Instructions
Exhaust System to Top Right, Removal and Installation
Section 40: Electrical System
Group 05: Electrical System - Connectors
Electrical System - Connectors, Summary of References
Connectors—Special Tools, Summary of References
Installation of the Repair Cable Kit (Smoke and Heat Exhaust System)
General
Using high-pressure washers
Strip Wire Ends
Install Electrical Terminal
WEATHER PACK Connectors
METRI PACK Connector with Terminal Lock at the Rear
METRI PACK Connector with Terminal Lock at the Front
METRI PACK Connectors