John Deere 450J, 550J, 650J Crawler Dozer Operation & Test Service Manual (TM10292) PDF - MJODTM10292.zip

A full diagnostics and repair service manual, complete with Electrical Wiring Diagrams, covering John Deere Crawler Dozers 450J, 550J, and 650J (S.N. 141667—159986). It contains all the workshop data needed to keep, troubleshoot, and overhaul these machines the way trained technicians do.

The Operation and Test manual for the John Deere Crawler Dozer models 450J, 550J, and 650J contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

TM10292 - John Deere 450G, 455G, 550G, 555G, 650G Crawler Dozer Technical Manual (Operation and Test).PDF

TM10292 - John Deere 450G, 455G, 550G, 555G, 650G Crawler Dozer Technical Manual (Operation and Test).EPUB

Total Pages: 1,020 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

Technical Information Feedback Form

General Information

Safety

Diagnostic Trouble Codes

Standard Display Monitor (SDM) Diagnostic Trouble Codes

Engine Control Unit (ECU) Diagnostic Trouble Codes

Transmission Control Unit (TCU) Diagnostic Trouble Codes

Electrohydraulic Controller (EHC) Diagnostic Trouble Codes

Blade Control Joystick (BCJ) Diagnostic Trouble Codes

Operational Checkout Procedure

System Operational Checks

Engine

Theory Of Operation

System Diagnostic Information

Tests

Electrical System

System Information

System Diagrams

Sub-System Diagnostics

References

Hydraulic System

Theory of Operation

Diagnostic Information

Adjustments

Tests

Hydrostatic System

Theory of Operation

Diagnostic Information

Test

Heating and Air Conditioning

Theory of Operation

Diagnostic Information

Test

tm10292 - 450J, 550J, 650J Crawler Dozer (SN 141667-159986)

Table of Contents

Foreword

Technical Information Feedback Form

Section 9000: General Information

Group 01: Safety

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oil

Beware of Exhaust Fumes

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Add Cab Guarding For Special Uses

Start Only From Operator's Seat

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Prevent Unintended Detonation of Explosive Devices

Park And Prepare For Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Section 9001: Diagnostic Trouble Codes

Group 10: Standard Display Monitor (SDM) Diagnostic Trouble Codes

Standard Display Monitor (SDM) Diagnostic Trouble Codes

000096.03 - Fuel Level Sender Open or Short

000096.04 - Fuel Level Sender Short to Gnd

000107.03 - Eng Air Filter Short to Power

000107.04 - Eng Air Filter Restricted

000177.03 - Trans Oil Temp Short to Power

000177.04 - Trans Oil Temp Short to Gnd

000177.16 - Transmission Oil Temperature High

000609.09 - CAN Comm No TCU Msg

001638.00 - Hydraulic Oil High Temp

001638.03 - Hydraulic Oil Temp Short to Power

001638.04 - Hydraulic Oil Temp Short to Gnd

001713.31 - Hydraulic Oil Filter Restricted

002000.09 - CAN Comm No ECU Config

003156.09 - CAN Blade Mode Missing From EHC

003359.31 - Trans Oil Filter Restricted

Group 20: Engine Control Unit (ECU) Diagnostic Trouble Codes

Engine Control Unit (ECU) Diagnostic Trouble Codes

000091.09 - CAN Throttle Missing from TCU

Group 30: Transmission Control Unit (TCU) Diagnostic Trouble Codes

Transmission Control Unit (TCU) Diagnostic Trouble Codes

!CAL - Calibrate TCU

F311 - Sensor Supply Short to Gnd

F314 - Sensor Supply Short to Power

F321 - TCU System Volts Too Low

F324 - TCU System Volts Too High

F330 - FNR Sensor Open or Short

F331 - FNR Input Less Than Min Cal

F334 - FNR Input Greater Than Max Cal

F335 - FNR Sensor Short to Power

F336 - FNR Sensor Min Cal Too Low

F337 - FNR Sensor Min Cal Too High

F338 - FNR Sensor Max Cal Too Low

F339 - FNR Sensor Max Cal Too High

F340 - Steer Sensor Open or Short

F341 - Steer Sensor Input Less Than Min Cal

F344 - Steer Sensor Input Greater Than Max Cal

F345 - Steer Sensor Short to Power

F346 - Steer Sensor Min Cal Too Low

F347 - Steer Sensor Min Cal Too High

F348 - Steer Sensor Max Cal Too Low

F349 - Steer Sensor Max Cal Too High

F350 - Decelerator Sensor Open or Short

F351 - Decelerator Sensor Input Less Than Min Cal

F354 - Decelerator Sensor Input Greater Than Max Cal

F355 - Decelerator Sensor Short to Power

F356 - Decelerator Sensor Min Cal Too Low

F357 - Decelerator Sensor Min Cal Too High

F358 - Decelerator Sensor Max Cal Too Low

F359 - Decelerator Sensor Max Cal Too High

F370 - Left Speed Sensor Short

F372 - Left Speed Sensor Open

F373 - Left Speed Sensor No Response

F375 - Left Speed Sensor Short to Power

F380 - Right Speed Sensor Short

F382 - Right Speed Sensor Signal Open

F383 - Right Speed Sensor No Response

F385 - Right Speed Sensor Short to Power

F393 - CAN Comm No Engine Speed

F3A0 - Left Fwd Pump Coil Short

F3A5 - Left Fwd Pump Coil Open

F3A6 - Left Fwd Pump Thresh Cal Low

F3A7 - Left Fwd Pump Thresh Cal High

F3A8 - Left Fwd Pump Max Spd Cal Low

F3A9 - Left Fwd Pump Max Spd Cal High

F3B3 - Brake Solenoid No Response

F3B8 - Decelerator Sensor Brake Cal Too Low

F3B9 - Decelerator Sensor Brake Cal Too High

F3C0 - Right Fwd Pump Coil Short

F3C5 - Right Fwd Pump Coil Open

F3C6 - Right Fwd Pump Thresh Cal Low

F3C7 - Right Fwd Pump Thresh Cal High

F3C8 - Right Fwd Pump Max Spd Cal Low

F3C9 - Right Fwd Pump Max Spd Cal High

F3D0 - Right Rev Pump Coil Short

F3D5 - Right Rev Pump Coil Open

F3D6 - Right Rev Pump Thresh Cal Low

F3D7 - Right Rev Pump Thresh Cal High

F3D8 - Right Rev Pump Max Spd Cal Low

F3D9 - Right Rev Pump Max Spd Cal High

F3E0 - Left Rev Pump Coil Short

F3E5 - Left Rev Pump Coil Open

F3E6 - Left Rev Pump Thresh Cal Low

F3E7 - Left Rev Pump Thresh Cal High

F3E8 - Left Rev Pump Max Spd Cal Low

F3E9 - Left Rev Pump Max Spd Cal High

F3H1 - FNR Neut Switch Short Circuit

F3H4 - FNR Neut Switch Open Circuit

F3H6 - FNR Neut Switch Min Cal Too Low

F3H7 - FNR Neut Switch Min Cal Too High

F3H8 - FNR Neut Switch Max Cal Too Low

F3H9 - FNR Neut Switch Max Cal Too High

F3K3 - Right Motor Sol No Response

F3K8 - Right Motor Max Cal Too Low

F3K9 - Right Motor Max Cal Too High

F3L3 - Left Motor Sol No Response

F3L8 - Left Motor Max Cal Too Low

F3L9 - Left Motor Max Cal Too High

F3P0 - Park Lock Lever Inputs Both On

F3P5 - Park Lock Lever Inputs Both Off

F3T0 - Speed Buttons Open or Short

F3T1 - Speed Buttons Input Less Than Min Cal

F3T4 - Speed Buttons Input Greater Than Max Cal

F3T5 - Speed Buttons Short to Power

F3T6 - Speed Buttons Min Cal Too Low

F3T7 - Speed Buttons Min Cal Too High

F3T8 - Speed Buttons Max Cal Too Low

F3T9 - Speed Buttons Max Cal Too High

F3U0 - Throttle Sensor Open or Short

F3U1 - Throttle Sensor Input Less Than Min Cal

F3U4 - Throttle Sensor Input Greater Than Max Cal

F3U5 - Throttle Sensor Short to Power

F3U6 - Throttle Sensor Min Cal Too Low

F3U7 - Throttle Sensor Min Cal Too High

F3U8 - Throttle Sensor Max Cal Too Low

F3U9 - Throttle Sensor Max Cal Too High

F3X0 - Charge Pressure Open or Short

F3X1 - Charge Pressure Low

F3X4 - Charge Pressure High

F3X5 - Charge Pressure Short to Power

F3Y4 - Transmission Overtemp

Group 40: Electrohydraulic Controller (EHC) Diagnostic Trouble Codes

Electrohydraulic Controller (EHC) Diagnostic Trouble Codes

000158.03 - EHC System Volts Too High

000158.04 - EHC System Volts Too Low

000620.03 - Sensor Short to Power

000620.04 - Sensor Short to GND

001903.00 - Aux 1 PVE Open Circuit

001903.01 - Aux 1 PVE Low or Open Circuit

001903.03 - Aux 1 PVE Short to Power

001903.04 - Aux 1 PVE Short to GND

001903.31 - Aux 1 PVE Spool Pos Error

001915.00 - Aux 2 PVE Open Circuit

001915.01 - Aux 2 PVE Low or Open Circuit

001915.03 - Aux 2 PVE Short to Power

001915.04 - Aux 2 PVE Short to GND

001915.31 - Aux 2 PVE Spool Pos Error

002697.09 - CAN Joystick Pos Missing From BCJ

002712.00 - Hyd Enable Sw Inputs Both On

002712.01 - Hyd Enable Sw Inputs Both Off

003157.03 - Incr / Decr Buttons Short to Power

003157.04 - Incr / Decr Buttons Open or Short

003157.31 - Incr / Decr Buttons Invalid Output

522442.31 - Blade Buttons Invalid Output

523779.00 - Blade Rotate Current Above Max

523779.01 - Blade Rotate Current Below Min

523780.00 - Tilt PVE Open Circuit

523780.01 - Tilt PVE Low or Open Circuit

523780.03 - Tilt PVE Short to Power

523780.04 - Tilt PVE Short to GND

523780.31 - Tilt PVE Spool Pos Error

523781.00 - Height PVE Open Circuit

523781.01 - Height PVE Low or Open Circuit

523781.03 - Height PVE Short to Power

523781.04 - Height PVE Short to GND

523781.31 - Height PVE Spool Pos Error

524059.00 - Aux 2 Jstk Sensor 2 Volts High

524059.01 - Aux 2 Jstk Sensor 2 Volts Low

524059.03 - Aux 2 Jstk Sensor 2 Short to Power

524059.04 - Aux 2 Jstk Sensor 2 Short to GND

524059.31 - Aux 2 Jstk Sensor 2 Invalid Output

524062.00 - Aux 1 Jstk Sensor 2 Volts High

524062.01 - Aux 1 Jstk Sensor 2 Volts Low

524062.03 - Aux 1 Jstk Sensor 2 Short to Power

524062.04 - Aux 1 Jstk Sensor 2 Short to GND

524062.31 - Aux 1 Jstk Sensor 2 Invalid Output

524085.00 - Aux 2 Jstk Sensor 1 Volts High

524085.01 - Aux 2 Jstk Sensor 1 Volts Low

524085.03 - Aux 2 Jstk Sensor 1 Short to Power

524085.04 - Aux 2 Jstk Sensor 1 Short to GND

524085.14 - Aux 2 Jstk Sensor Mismatch

524085.31 - Aux 2 Jstk Sensor 1 Invalid Output

524086.00 - Aux 1 Jstk Sensor 1 Volts High

524086.01 - Aux 1 Jstk Sensor 1 Volts Low

524086.03 - Aux 1 Jstk Sensor 1 Short to Power

524086.04 - Aux 1 Jstk Sensor 1 Short to GND

524086.14 - Aux 1 Jstk Sensor Mismatch

524086.31 - Aux 1 Jstk Sensor 1 Invalid Output

Group 50: Blade Control Joystick (BCJ) Diagnostic Trouble Codes

Blade Control Joystick (BCJ) Diagnostic Trouble Codes (DTC)

002697.03 - X-Axis Sensor Out of Range High

002697.04 - X-Axis Sensor Out of Range Low

002697.12 - X-Axis Joystick Internal Failure

002697.13 - X-Axis Joystick Setup Failure

002697.14 - X-Axis Joystick Sensor Failure

002698.03 - Y-Axis Sensor Out of Range High

002698.04 - Y-Axis Sensor Out of Range Low

002698.12 - Y-Axis Joystick Internal Failure

002698.13 - Y-Axis Joystick Setup Failure

002698.14 - Y-Axis Joystick Sensor Failure

Section 9005: Operational Checkout Procedure

Group 10: System Operational Checks

Operational Checkout

Section 9010: Engine

Group 05: Theory Of Operation

POWERTECH POWERTECH is a trademark of Deere & Company 4.5 L (4045) John Deere Engine

Cold Weather Starting Aid Operation

Group 15: System Diagnostic Information

Diagnose Engine Malfunctions

Group 25: Tests

Slow and Fast Idle Test

Fuel System Test

Intake Manifold Pressure Test—Turbocharger Boost

Section 9015: Electrical System

Group 05: System Information

Electrical Diagram Information

Group 10: System Diagrams

Fuse and Relay Specifications (S.N. 141667—153832)

Fuse and Relay Specifications (S.N. 153833— )

System Functional Schematic, Wiring Diagram, and Component Location Legend

System Functional Schematic and Schematic Legend

JDLink™ System Functional Schematic—MIG/GTT

JDLink™ System Functional Schematic—MTG/SAT

Canopy Harness (W4) Component Location