John Deere 5070M 5080M 5090M 5100M Tractor Repair Service Manual TM402019 PDF - MJODTM402019.zip
Full factory-level service and repair guide covering John Deere Tractors 5090M, 5100M, 5070M, 5080M, 5090M, 5100M (2WD/MFWD), packed with every workshop detail needed to service, fix, and overhaul these machines just like a trained technician.
This John Deere Tractors 5090M, 5100M, 5070M, 5080M, 5090M, 5100M workshop service repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM402019 - John Deere Tractors 5070M, 5080M, 5090M & 5100M Technical Manual (Repair).PDF
Total Pages: 1,337 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
Safety
Safety Measures
General Information
Specifications
Tune-Up
Predelivery Inspection
Engine
Removal and Installation of Components
Fuel, Air Intake, Cooling and Exhaust Systems
Removal and Installation of Components
Speed Control Linkage
Fuel System
Air Intake System
Cooling System
Cold-Weather Starting Aids
Exhaust System
Electrical System
Connectors
Alternator
Starting Motor
Electrical Components
Power Train
Removal and Installation of Components
Transmission Shift Controls
Transmission - Reconditioning
SyncReverser™ and PowrReverser™ Transmissions - Clutches
PowrReverser™ Plus Transmission - Clutches
Control Valve
Creeper Transmission
Drive Systems
Removal and Installation of Components
U-Jointed Shafts and Torsion Damper
Front-Wheel Drive Clutch
Differential
Final Drives
Rear PTO
Front PTO
Steering and Brakes
Hydrostatic Steering
Brakes
Hydraulic Trailer Brake
Air Brake System
Hydraulic System
Tandem Pump and Filter
Hydraulic Oil Coolers
Hitch Valve
Valve Block Assembly with M-SCVs
Valve Block Assembly with M-ICVs
Hydraulic Lines
Miscellaneous
Removal and Installation of Components
Front Axle
Three-Point Hitch
Front and Rear Wheels
Trailer Mounting and Swinging Drawbar
Front Loader
Operator`s Cab
Removal and Installation of Components
Air-Conditioning System
Heating System
Seats
Operator`s Cab
Special Tools
Special Tools (Dealer-Fabricated)
Special Tools (Available as Spare Parts)
tm401919 - Tractors5070M, 5080M, 5090M and 5100M Diagnostics
Table of Contents
Foreword
Section 210: General Information
Group 05: Safety
Safety Information
Recognize Safety Information
”Important” Information
”Note” Information
Prevent Machine Runaway
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Wear Protective Clothing
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Safety Information - Air Brake System
Avoid Eye Contact With Radar
Keep ROPS Installed Properly
Replace Safety Signs
Dispose of Waste Properly
Live With Safety
Safety Measures on Electronic Control Units
Safety Instructions for Replacing a Halogen Bulb
Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units
Group 10: General References
General Information - General References, Summary of References
General Information - Transmission and Hydraulic System, Introductory Checks
General Information - Inch Bolt and Cap Screws, Torque Values
General Information - Metric Bolt and Cap Screws, Torque Values
General Information - Hydraulic System Inch Fittings, Torque Values
General Information - Hydraulic System Metric Fittings, Torque Values
General Information - Electrical System, Component Identification Table
General Information - Electrical System, How to Read a Diagnostic Schematic
General Information - Electrical System, Lead Numbers and Color Codes
General Information - Electrical System, Symbols in Schematic, Wiring and Harness Diagrams
General Information - Electrical System, Troubleshooting Unsolved Problems
General Information - Electrical System, Worksheet for Circuit/Harness Test
General Information - Electrical System, Visual Check
General Information - Electrical System, Electrical Circuit Malfunctions
General Information - Electrical System, Seven-Step Test Procedure
General Information - Hydraulic System, Symbols in Circuit Diagrams
General Information - Country Version
Section 211: Diagnostics
Group CCU: CCU Code Diagnostics
CCU 000100.01 - Engine Oil Pressure Switch, Engine Oil Pressure Very Low
CCU 000100.04 - Engine Oil Pressure Switch, Open Circuit
CCU 000110.00 - Coolant Temperature Sensor, Temperature Very High
CCU 000110.03 - Coolant Temperature Sensor, Voltage Out of Range High
CCU 000110.04 - Coolant Temperature Sensor, Voltage Out of Range Low
CCU 000110.16 - Coolant Temperature Sensor, Temperature High
CCU 000237.02 - VIN Information, Mismatch
CCU 000237.14 - VIN Information, System De-Activated
CCU 000237.31 - VIN Information, Incorrect
CCU 000569.05 - Differential Lock Solenoid Valve, Fault
CCU 000628.02 - Control Unit Internal Fault
CCU 000629.12 - Control Unit Fault
CCU 000630.14 - Rear PTO Speed Out of Range
CCU 000676.03 - Inlet Air Heater Relay Not Activated, Current Present
CCU 000676.05 - Inlet Air Heater Relay Activated, No Current Present
CCU 001638.00 - Transmission Oil Temperature Very High
CCU 001638.03 - Transmission Oil Temperature Sensor, Voltage Too High
CCU 001638.04 - Transmission Oil Temperature Sensor, Voltage Too Low
CCU 001638.16 - Transmission Oil Temperature High
CCU 001883.00 - Rear PTO Speed Too High
CCU 001883.01 - Rear PTO Speed Too Low
CCU 002818.31 - Operator Presence Switch Not Activated
CCU 003509.03 - 5-volt Supply Voltage of Sensors, Voltage Too High
CCU 003509.04 - 5-volt Supply Voltage of Sensors, Voltage Too Low
CCU 523839.02 - Switch for Park Brake Indicator Light, Fault
CCU 523907.02 - Rear PTO Preselector Switch, Fault
CCU 523908.02 - Switches for Remote Control of Rear PTO (Right and Left), Fault
CCU 524016.04 - ELX Supply Voltage Too Low
CCU 524037.02 - Front-Wheel Drive Switch, Fault
CCU 524223.03 - Differential Lock Switch, Fault
CCU 524224.14 - Rear PTO Switch, Fault
CCU 524235.05 - Front-Wheel Drive Solenoid Valve, Circuit Fault
CCU 524252.05 - Rear PTO Solenoid Valve, Circuit Fault
CCU 524255.31 - INFORMATION FOR OPERATOR: Rear PTO Preselector Switch is Activated
CCU 600006.31 - Diagnostic Trouble Code Not Known
Group HCU: HCU Code Diagnostics
HCU 000190.02 - Engine Speed Too Low During Calibration
HCU 000629.12 - Control Unit Fault
HCU 000630.13 - Error During Hitch Calibration
HCU 001638.02 - Transmission Oil Temperature Too Low During Calibration
HCU 001873.02 - Hitch Position Sensor, Circuit Fault During Calibration
HCU 001873.03 - Hitch Position Sensor, Voltage Too High
HCU 001873.04 - Hitch Position Sensor, Voltage Too Low
HCU 001873.11 - Hitch Position Sensor, Fault During Calibration
HCU 001873.13 - Hitch Position Sensor, Fault During Calibration
HCU 001881.03 - Draft Sensor, Voltage Too High
HCU 001881.04 - Draft Sensor, Voltage Too Low
HCU 001881.13 - Draft Sensor, Fault During Calibration
HCU 003509.03 - 5-volt Supply Voltage of Sensors, Voltage Too High
HCU 003509.04 - 5-volt Supply Voltage of Sensors, Voltage Too Low
HCU 521000.02 - Switch for Remote Control of Hitch (Left or Right), Circuit Fault
HCU 521000.31 - Switch for Remote Control of Hitch (Left or Right), Fault
HCU 521001.02 - Solenoid Valve for Raising (Hitch), Current Too High During Calibration
HCU 521001.05 - Solenoid Valve for Raising (Hitch), Current Too Low
HCU 521001.06 - Solenoid Valve for Raising (Hitch), Current Too High
HCU 521001.07 - Solenoid Valve for Raising (Hitch), Fault During Calibration
HCU 521001.11 - Solenoid Valve for Raising (Hitch), Fault During Calibration
HCU 521001.13 - Solenoid Valve for Raising (Hitch), Fault During Calibration
HCU 521002.05 - Solenoid Valve for Lowering (Hitch), Current Too Low
HCU 521002.06 - Solenoid Valve for Lowering (Hitch), Current Too High
HCU 521002.07 - Solenoid Valve for Lowering (Hitch), Fault During Calibration
HCU 521002.11 - Solenoid Valve for Lowering (Hitch), Fault During Calibration
HCU 521002.13 - Solenoid Valve for Lowering (Hitch), Fault During Calibration
HCU 523832.03 - Rate-of-Drop Potentiometer, Voltage Too High
HCU 523832.04 - Rate-of-Drop Potentiometer, Voltage Too Low
HCU 523832.13 - Rate-of-Drop Potentiometer, Fault During Calibration
HCU 523833.03 - Raise Limit Potentiometer, Voltage Too High
HCU 523833.04 - Raise Limit Potentiometer, Voltage Too Low
HCU 523833.13 - Raise Limit Potentiometer, Fault During Calibration
HCU 523834.03 - Depth-Setting Potentiometer, Voltage Too High
HCU 523834.04 - Depth-Setting Potentiometer, Voltage Too Low
HCU 523834.13 - Depth-Setting Potentiometer, Fault During Calibration
HCU 523842.03 - Potentiometer for Hitch Control Sensitivity, Voltage Too High
HCU 523842.04 - Potentiometer for Hitch Control Sensitivity, Voltage Too Low
HCU 523843.02 - Quick Raise/Lower Switch, Circuit Fault
HCU 523910.02 - Control Unit Fault
HCU 523950.13 - Hitch Position Sensor, Fault During Calibration
HCU 523952.31 - Hitch De-activated/Not Available
HCU 524016.04 - ELX Supply Voltage Too Low
HCU 600006.31 - Diagnostic Trouble Code Not Known
Group ICC: ICC Code Diagnostics
ICC 000107.00 - Engine Air Cleaner Restricted
ICC 000167.04 - D+ Voltage Too Low
ICC 000237.02 - VIN Information, Mismatch
ICC 000237.31 - VIN Information, Incorrect
ICC 000628.12 - Control Unit Internal Fault
ICC 000630.02 - Control Unit Internal Fault
ICC 600006.31 - Diagnostic Trouble Code Not Known
Group PTR: PTR Code Diagnostics
PTR 000084.07 - Wheel Speed Detected During Calibration of Transmission
PTR 000158.01 - Control Unit, Supply Voltage Too Low
PTR 000162.02 - Hi/Lo Switch, Fault
PTR 000162.31 - Hi/Lo Switch, Fault
PTR 000168.01 - Control Unit, Supply Voltage Too Low
PTR 000190.18 - Engine Speed Sensor, Speed Too Low
PTR 000191.00 - Transmission Speed Sensor, Speed Too High During Calibration
PTR 000191.17 - Transmission Speed Too Low
PTR 000598.02 - Clutch Pedal Switch, Fault
PTR 000598.04 - Clutch Pedal Switch, Voltage Too Low
PTR 000628.02 - Control Unit Internal Fault
PTR 000629.12 - Control Unit Fault
PTR 000630.14 - Transmission Calibration Values Out of Range
PTR 000734.05 - Forward Solenoid Valve, Fault
PTR 000735.05 - Reverse Solenoid Valve, Fault
PTR 000736.05 - Fast Forward Solenoid Valve, Fault
PTR 000752.03 - Potentiometer for PowerShuttle Transmission, Input Voltage Too High
PTR 000752.04 - Potentiometer for PowerShuttle Transmission, Input Voltage Too Low
PTR 001504.10 - Operator Presence Switch Closed Too Long
PTR 002820.31 - Direction of Travel Selected Although Operator Not Present
PTR 002825.07 - Reverse Drive Lever Not in Neutral with Park Lock Engaged
PTR 003509.03 - 5-volt Supply Voltage of Sensors, Voltage Too High
PTR 003509.04 - 5-volt Supply Voltage of Sensors, Voltage Too Low
PTR 522454.03 - Creeper Sensor, Voltage Too High
PTR 522454.04 - Creeper Sensor, Voltage Too Low
PTR 522454.31 - Creeper Engaged, Fault
PTR 522456.07 - Park Lock Switch and Transmission Neutral Position Switch, Mismatch
PTR 523953.02 - Gear Command, Mismatch
PTR 523966.31 - Come-Home Mode Detected
PTR524020.31 - Reverse Drive Lever Not in Neutral When Starting
PTR 524021.31 - Reverse Drive Lever, Fault
PTR 524160.02 - Signals for Neutral Position and Not-Neutral Position, Mismatch
PTR 524173.02 - Clutch Pedal Potentiometer, Fault
PTR 524173.14 - Reverse Drive Lever Actuated Without Using The Clutch Pedal
PTR 524173.15 - Clutch Pedal Potentiometer, Voltage Too High
PTR 524173.16 - Clutch Pedal Potentiometer, Voltage Too High
PTR 524173.17 - Clutch Pedal Potentiometer, Voltage Too Low
PTR 524173.18 - Clutch Pedal Potentiometer, Voltage Too Low
PTR 524230.05 - Proportional Solenoid Valve for Transmission Enable, Circuit Fault
PTR 524230.07 - Proportional Solenoid Valve for Transmission Enable, Fault
PTR 524234.03 - Enable Pressure Sensor, Voltage Too High
PTR 524234.04 - Enable Pressure Sensor, Voltage Too Low
PTR 524254.03 - Transmission Enable Signal, Voltage Too High
PTR 524254.04 - Transmission Enable Signal, Voltage Too Low
PTR 524267.15 - Change of Travel Direction, Travel Speed Too High
PTR 600006.31 - Diagnostic Trouble Code Not Known
Section 212: Observable Symptoms
Group 40: Electrical System
Starting Motor and Charging Circuit Problems
Problems with the Parking Lights
Problems with Low-Beam Headlights (without H4 farm headlights on the cab frame)
Problems with High-Beam Headlights (without H4 farm headlights on the cab frame)
Problems with Low-Beam Headlights (with H4 farm headlights on the cab frame)
Problems with High-Beam Headlights (with H4 farm headlights on the cab frame)
Problems with the Worklights on Front of Roof
Problems with the Worklights on Rear of Roof
Problems with the Front Corner Worklights
Problems with the Worklights on Cab Frame
Problems with the Horn
Problems with the Cigarette Lighter
Problems with the Operator's Seat
Problems with the Beacon Light
Group 45: Electronic Control Units
Problem with the ICC Control Unit
Problem with the CCU Control Software
Problem with the HCU Control Software
Problem with the PTR Control Software
Problems when Programming the EHC Control Unit (CCU Control Software)
Problems when Programming the ICC Control Unit
Group 50: Transmission
Problems with SyncReverser Transmission