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Caterpillar 303.5C 303C CR Mini Hydraulic Excavator Workshop Repair Service Manual PDF - MCAT303.5OPEK.zip

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A full service and repair manual, complete with electrical wiring diagrams, covering the Caterpillar 303.5C and 303C Mini Hydraulic Excavators. It contains every piece of shop data needed to service, troubleshoot, fix, and rebuild these machines the way trained professionals do.


The workshop service & repair manual for the Caterpillar 303.5C and 303C Mini Hydraulic Excavators provides:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


MAIN LIST:


RENR9613 - Specifications (303.5C CR and 303C CR Mini Hydraulic Excavators Machine System Specifications)


RENR9614 - Systems Operation (303.5C CR and 303C CR Mini Hydraulic Excavators Hydraulic System)


RENR9615 - Testing and Adjusting (303C CR and 303.5C CR Mini Hydraulic Excavators Hydraulic System)


RENR9617 - Disassembly and Assembly (303.5C and 303C Mini Hydraulic Excavators Machine Systems)


RENR9626 - Schematic (303.5C CR Mini Hydraulic Excavator Hydraulic System)


RENR9627 - Disassembly and Assembly (Mini Hydraulic Excavators Engine Supplement)


RENR9628 - Schematic (303.5C CR Mini Hydraulic Excavator Electrical System)


UENR4045 - Schematic (303C, 303.5C, 303.5D, 303.5E, 304C, 304D, 304E, 305C, 305D, 305E, 305.5D and 305.5E Mini Hydraulic Excavators Air Conditioning System)


RENR9616 - Schematic (303C CR Mini Excavator Hydraulic System)


RENR9618 - Schematic (303C CR Mini Hydraulic Excavator Electrical System)


Total Pages: 642 pages


File Format: PDF (bookmarked, Searchable, Printable, high quality)


Language: English


RENR9613 - Specifications (303.5C CR and 303C CR Mini Hydraulic Excavators Machine System Specifications)


Blade Lift Cylinder


Boom Cylinder 1


Boom Cylinder 2


Boom Cylinder - Swing


Boom


Bucket Cylinder


Bucket Linkage - Bearing and Link Assembly


Bucket Linkage


Cab


Governor Control


Joystick Control


Main Hydraulic Pump


Pilot Valve (Travel)


Recoil Spring


Sprocket


Stick Cylinder


Stick - Long


Stick


Swing Gear and Bearing


Travel Motor


RENR9614 - Systems Operation (303.5C CR and 303C CR Mini Hydraulic Excavators Hydraulic System)


Accumulator (Pilot)


Blade Hydraulic System


Boom Hydraulic System


Bucket Hydraulic System


Cylinders (Boom, Stick and Bucket)


Final Drive


General Information


Implements and Swing Controls Alternate Patterns


Main Control Valve


Main Hydraulic Pump


Main Hydraulic System


Pilot Hydraulic System


Pump Control (Main Hydraulic)


Relief Valve (Line)


Relief Valve (Main)


Relief Valve (Pilot)


Return Hydraulic System


Stick Hydraulic System


Swing Boom Hydraulic System


Swing Hydraulic System


Swing Motor


Travel Counterbalance Valve


Travel Hydraulic System


Travel Motor


RENR9615 - Testing and Adjusting (303C CR and 303.5C CR Mini Hydraulic Excavators Hydraulic System)


Accumulator (Pilot) - Test and Charge


Cylinder Drift - Check


Cylinder Speed - Check


Engine Performance - Test - Engine Speed


General Testing and Adjusting Information


Hydraulic System Pressure - Release


Machine Drift on a Slope - Check


Main Hydraulic Pump Air - Purge


Main Pump (Flow) - Test


Operational Checks


Relief Valve (Line) - Test and Adjust


Relief Valve (Main) - Test and Adjust


Relief Valve (Pilot) - Test and Adjust


Relief Valve (Swing) - Test and Adjust


Specifications


Swing Speed and Overswing on Level Ground - Check


Swing Speed and Swing Drift on a Slope - Check


Travel on Level Ground - Test - Optional Test


Travel on Level Ground - Test


Visual Inspection


RENR9617 - Disassembly and Assembly (303.5C and 303C Mini Hydraulic Excavators Machine Systems)


Accumulator (Hydraulic Pilot) - Remove and Install


Blade Cylinder - Remove and Install


Blade - Remove and Install


Blower Motor (Air Conditioner, Heater) - Remove and Install


Boom Cylinder - Remove and Install


Boom - Install


Boom - Remove


Bucket Cylinder - Remove and Install


Bucket Linkage - Remove and Install


Bucket - Remove and Install


Cab - Install


Cab - Remove


Control Manifold (Pilot Oil) - Assemble - Hydraulic Lockout, Swing Brake and Travel


Control Manifold (Pilot Oil) - Disassemble - Hydraulic Lockout, Swing Brake and Travel


Control Manifold (Pilot Oil) - Install - Hydraulic Control, Swing Brake and Travel


Control Manifold (Pilot Oil) - Remove - Hydraulic Lockout, Swing Brake and Travel


Counterweight - Install


Counterweight - Remove


Duo-Cone Conventional Seals - Install


Evaporator Coil - Remove and Install


Final Drive and Travel Motor - Assemble


Final Drive and Travel Motor - Install


Final Drive and Travel Motor - Remove


Final


Front Idler - Assemble


Front Idler - Disassemble


Front Idler, Recoil Spring and Hydraulic Track Adjuster - Install


Front Idler, Recoil Spring and Hydraulic Track Adjuster - Remove


Front Idler - Remove and Install


Fuel Tank - Remove and Install


Gear Pump (Pilot) - Install


Gear Pump (Pilot) - Remove


Heater Core - Remove and Install


Heating and Air Conditioning Unit - Install


Heating and Air Conditioning Unit - Remove


Hydraulic System Pressure - Release


Hydraulic Tank - Install


Hydraulic Tank - Remove


Hydraulic Track Adjusters - Remove and Install


Main Control Valve - Assemble


Main Control Valve - Disassemble


Main Control Valve - Install


Main Control Valve - Remove


Main Hydraulic Pump - Assemble


Main Hydraulic Pump - Disassemble


Main Hydraulic Pump - Install


Main Hydraulic Pump - Remove


Pilot Valve (Auxiliary) - Assemble


Pilot Valve (Auxiliary) - Disassemble


Pilot Valve (Auxiliary) - Install


Pilot Valve (Auxiliary) - Remove


Pilot Valve (Blade) - Assemble


Pilot Valve (Blade) - Disassemble


Pilot Valve (Blade) - Install


Pilot Valve (Blade) - Remove


Pilot Valve (Boom Swing) - Assemble


Pilot Valve (Boom Swing) - Disassemble


Pilot Valve (Boom Swing) - Install


Pilot Valve (Boom Swing) - Remove


Pilot Valve (Travel) - Assemble


Pilot Valve (Travel) - Disassemble


Pilot Valve (Travel) - Install


Pilot Valve (Travel) - Remove


Platform - Install


Platform - Remove


Recoil Spring - Remove and Install


Seat - Remove and Install


Sprocket - Remove and Install


Stick Cylinder - Remove and Install


Stick - Install


Stick - Remove


Support (Swing Boom) - Install


Support (Swing Boom) - Remove


Swing Boom Cylinder - Remove and Install


Swing Motor and Swing Drive - Assemble


Swing Motor and Swing Drive - Disassemble


Swing Motor and Swing Drive - Install


Swing Motor and Swing Drive - Remove


Swivel - Assemble


Swivel - Disassemble


Swivel - Install


Swivel - Remove


Track Carrier Roller - Remove and Install


Track - Remove and Install


Track Roller - Remove and Install


Upper Frame and Undercarriage Frame - Connect


Upper Frame and Undercarriage Frame - Separate


RENR9626 - Schematic (303.5C CR Mini Hydraulic Excavator Hydraulic System)


Collage


Main


RENR9627 - Disassembly and Assembly (Mini Hydraulic Excavators Engine Supplement)


Air Cleaner - Remove and Install


Alternator - Remove and Install


Battery - Remove and Install


Bottom Guard (Engine) - Remove and Install


Electric Starting Motor - Remove and Install


Engine - Install


Engine Oil Filter Base - Remove and Install


Engine - Remove


Fan - Remove and Install


Fuel Filter and Water Separator Base - Remove and Install


Fuel Shutoff Solenoid - Remove and Install


Fuel Transfer Pump - Remove and Install


Hood - Remove and Install


Hydraulic Oil Cooler - Remove and Install


Hydraulic System Pressure - Release


Muffler - Remove and Install


Radiator - Remove and Install


Refrigerant Compressor - Remove and Install


Refrigerant Condenser - Remove and Install


Refrigerant Receiver-Dryer - Remove and Install


Water Pump - Remove and Install


Water Temperature Regulator - Remove and Install


RENR9628 - Schematic (303.5C CR Mini Hydraulic Excavator Electrical System)


Collage


Main


UENR4045 - Schematic (303C, 303.5C, 303.5D, 303.5E, 304C, 304D, 304E, 305C, 305D, 305E, 305.5D and 305.5E Mini Hydraulic Excavators Air Conditioning System)

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