Caterpillar 834K Wheel Dozer & 836K Landfill Compactor Workshop Repair Service Manual PDF - MCAT834K836K.zip
A full workshop service and repair guide featuring electrical wiring schematics for the Caterpillar 834K Wheel Dozer and 836K Landfill Compactor, containing everything technicians need to service, troubleshoot, fix, and rebuild these machines to professional standards.
Inside the Caterpillar 834K Wheel Dozer and 836K Landfill Compactor service repair manual you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
KENR6486 - Disassembly and Assembly (836K Landfill Compactor; 834K Wheel Dozer and 988K Wheel Loader C18 Engine Supplement).pdf
KENR6489 - Systems Operation (816; 816K; 826K; 836K Landfill Compactors; 815; 815K; 825K Soil Compactors; 814; 814K; 824K; 834K; 844K; 854K Wheel Dozers and 986K; 988K; 990K; 992K; 994K Wheel Loaders Information Display).pdf
KENR6489 - Testing and Adjusting (816; 816K; 826K; 836K Landfill Compactors; 815; 815K; 825K Soil Compactors; 814; 814K; 824K; 834K; 844K; 854K Wheel Dozers and 986K; 988K; 990K; 992K; 994K Wheel Loaders Information Display).pdf
KENR6490 - Disassembly and Assembly (836K Landfill Compactor; 834K Wheel Dozer and 988K Wheel Loader Power Train).pdf
KENR6496 - Specifications (834K Wheel Dozer Systems and 836K Landfill Compactor Systems).pdf
KENR6497 - Systems Operation (834K Wheel Dozer and 836K Landfill Compactor Machine Systems).pdf
KENR6497 - Testing and Adjusting (834K Wheel Dozer and 836K Landfill Compactor Machine Systems).pdf
KENR6720 - Disassembly and Assembly (988K Wheel Loader; 834K Wheel Dozer and 836K Compactor Machine Systems).pdf
RENR9777 - Disassembly and Assembly (836K Landfill Compactor and 834K Wheel Dozer Machine Systems).pdf
UENR3229 - Schematic (836K Landfill Compactor Hydraulic System; 363-8836-02(Serial Numbers LWZ1-UP TWZ1-UP T6X1-UP L6Z1-UP).pdf
UENR3893 - Troubleshooting (836K Landfill Compactor and 834K Wheel Dozer).pdf
UENR6738 - Systems Operation (988K; 990K; 992K and 994K Wheel Loaders Cat® Production Measurement Application _ VIMSTM Network Manager).pdf
UENR6738 - Testing and Adjusting (988K; 990K; 992K and 994K Wheel Loaders Cat® Production Measurement Application _ VIMSTM Network Manager).pdf
PRODUCT DETAILS:
Total Pages: 3,021 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
KENR6486 - Disassembly and Assembly (836K Landfill Compactor; 834K Wheel Dozer and 988K Wheel Loader C18 Engine Supplement)....1
Steering Frame Lock - Separate and Connect....3
System Pressure - Release....9
Hood - Remove and Install....13
Radiator Cover - Remove and Install....15
Belt Tensioner - Remove and Install....16
Alternator - Remove and Install....18
Electric Starting Motor - Remove and Install....21
Fuel Cooler - Remove and Install....25
Fuel Manifold (ARD) - Remove and Install....27
Fuel Filter Base - Remove and Install - Primary....30
Fuel Filter Base - Remove and Install - Secondary....31
Fuel Tank - Remove and Install....32
Fuel Transfer Pump - Remove and Install....42
Air Control Valve - Remove and Install....43
Pressure Sensor (ARD Combustion Air) - Remove and Install....45
Exhaust Cooler (NRS) - Remove and Install....46
Water Temperature Regulator - Remove and Install....49
Water Pump - Remove and Install....52
Vibration Damper and Pulley - Remove and Install....54
Crankshaft Front Seal and Wear Sleeve - Remove and Install....57
Radiator Core - Remove and Install....60
Fan Blade (Spider) - Remove and Install....62
Hydraulic Oil Cooler - Remove and Install....64
Transmission Oil Cooler - Remove and Install....69
Engine Oil Cooler - Remove and Install....72
Turbocharger - Remove and Install....73
Exhaust Gas Valve (NRS) - Remove and Install....77
Exhaust Elbow - Remove and Install....79
Clean Emissions Module - Remove and Install....83
Ignition Coil - Remove and Install....90
Combustion Head - Remove and Install....91
Relay (ARD Nozzle Heater) - Remove and Install....96
Nozzle Heater Harness - Remove and Install....97
Voltage Control (Load Protection) - Remove and Install....100
Solenoid Valve (ARD Main Fuel) - Remove and Install....102
Electronic Control (Diesel Exhaust Fluid) - Remove and Install....104
DEF Injector and Mounting - Remove and Install....106
Diesel Exhaust Fluid Pump - Remove and Install....108
Diesel Exhaust Fluid Filter - Remove and Install....113
Diesel Exhaust Fluid Module - Remove and Install....115
Diesel Exhaust Fluid Module - Disassemble....119
Diesel Exhaust Fluid Module - Assemble....124
Solenoid Valve (DEF Heater Coolant) - Remove and Install....129
Manifold (DEF Heater) - Remove and Install....131
Diesel Particulate Filter - Remove and Install....134
Inlet Module (Catalyst) - Remove and Install....138
Temperature Sensor (Catalyst Inlet) - Remove and Install....142
Catalyst (SCR) - Remove and Install....144
Nitrogen Oxide Sensor - Remove and Install....148
Soot Sensor - Remove and Install....150
Pressure Sensor (DPF) - Remove and Install....152
Temperature Sensor (DPF Inlet; Flame Detect) - Remove and Install....154
Aftercooler - Remove and Install....156
Air Cleaner - Remove and Install....160
Muffler and Mounting - Remove and Install....162
Muffler - Remove and Install....164
Refrigerant Compressor - Remove and Install....166
Refrigerant Condenser - Remove and Install....170
Valve Cover - Remove and Install....172
Engine - Remove and Install....175
KENR6489 - Systems Operation (816; 816K; 826K; 836K Landfill Compactors; 815; 815K; 825K Soil Compactors; 814; 814K; 824K; 834K; 844K; 854K Wheel Dozers and 986K; 988K; 990K; 992K; 994K Wheel Loaders Information Display)....184
Menu Structure....185
Display Features....190
Display Navigation....204
Display Settings....216
Menu Navigation....222
Machine Settings Menu....230
Diagnostic Menu....245
Parameter Menu Via ECM....257
Parameter Menu Via Type....261
Tire Pressure Parameters....266
System Information Menu....268
Totals Menu....270
Configuration Menu....280
Service Test Menu....287
Operator Profile Menu....330
Pop-Up Messages....334
KENR6489 - Testing and Adjusting (816; 816K; 826K; 836K Landfill Compactors; 815; 815K; 825K Soil Compactors; 814; 814K; 824K; 834K; 844K; 854K Wheel Dozers and 986K; 988K; 990K; 992K; 994K Wheel Loaders Information Display)....341
Module - Flash Program....342
System Schematic....349
KENR6490 - Disassembly and Assembly (836K Landfill Compactor; 834K Wheel Dozer and 988K Wheel Loader Power Train)....350
Steering Frame Lock - Separate and Connect....353
System Pressure - Release....359
Crankcase Guard - Remove and Install....363
Crankcase Guard - Remove and Install - Front....367
Power Train Guard (Transmission) - Remove and Install....374
Bottom Guards (Front) - Remove and Install....378
Power Train Oil Filter Bypass Valve - Remove and Install....385
Input Drive Shaft - Remove and Install....387
Torque Converter - Remove and Install....391
Torque Converter (Lockup) - Disassemble....395
Torque Converter (Lockup) - Assemble....420
Modulating Valve (Torque Converter Lockup Clutch) - Remove and Install....448
Transmission - Remove and Install....452
Transmission - Remove and Install ....457
Transmission Oil Pump - Remove and Install....465
Transmission Oil Pump - Disassemble....467
Transmission Oil Pump - Assemble....476
Transmission Oil and Scavenge Pump - Remove and Install....487
Modulating Valve (Transmission Clutch) - Remove and Install....490
Modulating Valve (Transmission Clutch) - Disassemble....492
Modulating Valve (Transmission Clutch) - Assemble....494
Relief Valve (Transmission Hydraulic Control) - Remove and Install....496
Relief Valve (Transmission Hydraulic Control) - Disassemble....497
Relief Valve (Transmission Hydraulic Control) - Assemble....500
Transmission Oil Cooler - Remove and Install....504
Transmission from Input Transfer Gears and Output Transfer Gears - Separate....507
Input Transfer Gears - Disassemble....513
Input Transfer Gears - Assemble....520
Transmission Planetary - Disassemble....528
Transmission Planetary - Assemble....581
Output Transfer Gears - Disassemble....629
Output Transfer Gears - Assemble....644
Transmission to Input Transfer Gears and Output Transfer Gears - Connect....658
Parking Brake - Remove and Install....664
Parking Brake - Disassemble....670
Parking Brake - Assemble....673
Drive Shaft (Front) and Drive Shaft Support Bearing - Remove and Install....678
Drive Shaft (Center) - Remove and Install....682
Drive Shaft (Rear) - Remove and Install....686
Tire and Rim (Front) - Remove and Install....690
Tire and Rim (Rear) - Remove and Install....694
Compactor Wheel - Remove and Install - Front....698
Compactor Wheel - Remove and Install - Rear....701
Axle Guard - Remove and Install....704
Axle Shaft - Remove and Install....711
Final Drive; Brake; Wheel; and Spindle - Remove....717
Service Brake - Remove and Install....720
Final Drive and Wheel - Remove and Install - Rear....726
Final Drive and Wheel - Remove and Install - Front....735
Duo-Cone Seals - Assemble....744
Final Drive Planetary - Remove and Install....756
Final Drive (Planetary) - Disassemble....758
Final Drive (Planetary) - Assemble....760
Final Drive; Brake; Wheel; and Spindle - Install....762
Fixed Axle (Front) - Remove and Install....765
Oscillating Axle (Rear) - Remove and Install....771
Trunnion Support (Oscillating Axle; Front) - Remove and Install....774
Trunnion Support (Oscillating Axle; Front) - Disassemble....776
Trunnion Support (Oscillating Axle; Front) - Assemble....778
Trunnion Support (Oscillating Axle; Rear) - Remove and Install....780
Trunnion Support (Oscillating Axle; Rear) - Disassemble....789
Trunnion Support (Oscillating Axle; Rear) - Assemble....790
Differential and Bevel Gear - Remove and Install - Rear....792
Differential and Bevel Gear - Disassemble....798
Differential and Bevel Gear - Assemble....810
NoSPIN Differential - Disassemble....830
NoSPIN Differential - Assemble....834
Axle Oil Cooler - Remove and Install....839
Axle Oil Cooler Pump and Motor - Remove and Install....841
Axle Oil Cooler Pump and Motor - Disassemble....843
Axle Oil Cooler Pump and Motor - Assemble....854
Gear Pump (Axle Oil Cooler) - Remove and Install....864
KENR6496 - Specifications (834K Wheel Dozer Systems and 836K Landfill Compactor Systems)....866
Hydraulic Tank and Mounting....871
Hydraulic Tank....872
Breaker Relief Valve....875
Temperature Sensor (Implement; Hydraulic Fan Oil) (Steering; Brake Oil)....876
Hydraulic Accumulator....877
Accumulator (Pilot)....878
Piston Pump - Implement; Steering; and Hydraulic Fan....880
Piston Pump - Brake; Pilot....881
Piston Pump (Implement; Steering)....883
Pump Control Valve (Implement)....891
Oil Filter (Hydraulic)....893
Oil Filter (Hydraulic) - Fan....894
Oil Filter (Case Drain)....896
Oil Filter (Implement Pilot) (Implement Pump Case Drain)....897
Electrohydraulic Control - Control Support Group....898
Electrohydraulic Control....900
Electrohydraulic Control - Support....904
Electrohydraulic Control - Control Adjuster Group....906
Solenoid Valve (Hydraulic Lockout)....908
Solenoid Valve - Reversing Fan....910
Solenoid Valve....912
Main Control Valve - Mounting....914
Main Control Valve....916
Relief Valve - Implement....918
Relief Valve....919
Relief Valve - Reversing Fan....923
Check Valve (Pilot)....925
Combination Valve....926
Pressure Reducing Valve - Bottom Guard....927
Pressure Reducing Valve....929
Pressure Reducing Valve (Pilot Oil)....930
Shuttle Valve....932
Check Valve....935
Control Valve (Bottom Guard Lift System)....936
Guard Cylinder (Bottom Guard Lift System)....938
Hood Lift Cylinder....940
Lift Cylinder....942
Control Valve (Blade Lift)....945
Pressure Sensor - Parking Brake; Brake Accumulator....948
Pressure Sensor - Impeller Clutch....949
Pressure Sensor - Primary Steering Oil....950
Hydraulic Oil Cooler....951
Fan Reversing Valve....952
Piston Pump (Hydraulic Fan) (Standard Ambient Temperature Cooling)....954
Pump Control Valve (Hydraulic Fan)....956
Piston Motor (Hydraulic Fan)....957
Torque Converter....959
Torque Converter and Housing....962
Relief Valve (Torque Converter Outlet)....965
Relief Valve (Torque Converter Inlet)....967
Modulating Valve (Torque Converter Impeller Clutch)....968
Modulating Valve (Torque Converter Lockup Clutch)....970
STIC Control....974
STIC Control ....978
Transmission Hydraulic Control....980
Relief Valve (Transmission Hydraulic Control)....985
Modulating Valve (Transmission Hydraulic Control)....987
Modulating Valve....989
Modulating Valve (Transmission)....991
Modulating Valve (Transmission Clutch)....992
Modulating Valve - Torque Convertor Lockup Clutch....994
Transmission Oil Filter....996
Transmission Planetary....998
Transmission Case....1002
Output Transfer Gears....1003
Speed Sensor (Transmission Output)....1007
Gear Pump (Power Train)....1008
Oil Filter (Power Train)....1009
Power Train Oil Lines....1011
Input Drive Shaft....1012
Drive Shaft....1014
Differential....1015
Differential and Bevel Gear....1016
NoSPIN Differential....1027
Fixed Axle (Front)....1030
Oscillating Axle (Rear)....1032
Axle Mounting....1035
Final Drive and Wheel....1037
Rim Mounting....1039
Cleaner Bar....1040
Steering Neutralizer Valve....1044
Check Valve (Steering Quad)....1045
Steering Control Valve....1046
Steering Control Support....1048
Selector and Pressure Control Valve (Secondary Steering)....1059
Pressure Switch....1060
Pressure Switch - Hydraulic Oil....1061
Pressure Switch - Differential....1062
Pressure Switch - Oil Filter Bypass....1063
Steering Cylinder - Mounting....1064
Steering Cylinder....1066
Articulated Hitch....1068
Accumulator Charging Valve (Brake)....1070
Brake Accumulator....1074
Brake Accumulator - Charged....1075
Foot Brake Control - Foot Brake Base (Right Hand Pedal)....1076
Brake Control Valve (Service)....1077
Service Brake Lines....1078
Parking Brake Control....1079
Service Brakes....1080
Parking Brake....1082
Position Sensor (Left Brake Pedal)....1084
Window Wiper Motor....1085
Fuel Tank....1089
Fuel Filter and Water Separator....1097
Fuel Filter Base - Primary....1101
Fuel Filter Base....1103
Water Lines....1107
Air Conditioner....1109
Air Conditioner Lines....1110
Heater and Air Conditioner Lines....1112
Refrigerant Compressor....1118
Refrigerant Condenser....1120
Refrigerant Condenser - Mounting....1125
Pressure Switch (Air Conditioner)....1127
Pressure Switch (Air Conditioner) - Compressor Clutch Refrigerant....1129
Alternator and Regulator....1130