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John Deere 200LC 330LC 370 Excavator Logger Repair Service Technical Manual Supplement TM1847 PDF - MJODTM1847.zip

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This is the Supplement edition of the complete service and repair manual covering the John Deere 200LC, 330LC and 370 Excavator Logger, packed with every piece of workshop data required to maintain, fix, and reassemble these machines to a professional mechanic's standard.


The Supplement to the John Deere 200LC, 330LC and 370 Excavator Logger workshop service and repair manual contains:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


TM1847 - John Deere 200LC, 330LC and 370 Excavator Logger Technical Manual Supplement - Repair.pdf


TM1847 - John Deere 200LC, 330LC and 370 Excavator Logger Technical Manual Supplement - Repair.epub


Total Pages: 491 pages


File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)


Language: English


MAIN SECTIONS


Foreword


Technical Information Feedback Form


General Information


Safety


General Specifications


Torque Values


Fuels and Lubricants


Tracks


Track System


Axles and Suspension Systems


Axle Shaft, Bearings, and Reduction Gears


Hydraulic System


Engine Auxiliary Systems


Cold Weather Starting Aids


Speed Controls


External Exhaust Systems


External Fuel Supply Systems


Electrical System


Batteries, Support, and Cables


Wiring Harness and Switches


System Controls


Frame or Supporting Structure


Frame Installation


Frame Bottom Guards


Chassis Weights


Operator's Station


Removal and Installation


Operator Enclosure


Steps and Handholds


Heating and Air Conditioning


Sheet Metal and Styling


Miscellaneous Shields


Safety and Convenience


Fire Extinguisher


Horn and Warning Devices


Pneumatic Systems


Removal and Installation


Excavator


Frames


Hydraulic System


Dealer Fabricated Tools


tm1847 - 200lc 330lc and 370 excavator logger repair supplement


Table of Contents


Foreword


Technical Information Feedback Form


Section 00: General Information


Group 0001: Safety


Follow Safe Procedures


Prepare for Emergencies


Handle Fluids Safely-Avoid Fires


Prevent Battery Explosions


Handle Chemical Products Safely


Prevent Acid Burns


Avoid High-Pressure Fluids


Warn Others of Service Work


Park Machine Safely


Support Machine Properly


Operate Only from Operator's Seat


Stay Clear of Moving Parts


Avoid Power Lines


Use Handholds and Steps


Keep Riders Off Machine


Move and Operate Machine Safely


Wear Protective Clothing


Protect Against Flying Debris


Protect Against Noise


Illuminate Work Area Safely


Service Machines Safely


Remove Paint Before Welding or Heating


Avoid Heating Near Pressurized Fluid Lines


Beware of Exhaust Fumes


Use Proper Lifting Equipment


Service Cooling System Safely


Dispose of Waste Properly


Work in a Clean Area


Use Tools Properly


Replace Safety Signs


Live With Safety


Group 0002: General Specifications


200LC Log Loader Live Heel Grapple With 2921 mm (9 Ft 7 in.) Track Gauge and Side Entry Cab With 1219 mm (48 in.) Riser-Specifications


330LC Log Loader Live Heel Grapple With 3100 mm (10 Ft 2 in.) Track Gauge, Rear Entry Cab With 1830 mm (72 in.) Riser, and Heavy Duty Belly Pan-Specifications


330LC Log Loader Live Heel Grapple With 2921 mm (9 Ft 7 in.) Track Gauge and Rear Entry Cab With 1219 mm (48 in.) Riser-Specifications


330LC Log Loader Live Heel Grapple With 2921 mm (9 Ft 7 in.) Track Gauge and Side Entry Cab With 1219 mm (48 in.) Riser-Specifications


330LC Road Builder With 2921 mm (9 Ft 7 in.) Track Gauge and Side Entry Cab-Specifications


200LC Log Loader Live Heel Grapple Working Ranges


330LC Log Loader Live Heel Grapple Working Ranges


200LC Excavator Logger Engine Specifications


200LC Excavator Logger Drain and Refill Capacities


330LC/370 Excavator Logger Engine Specifications


330LC/370 Drain and Refill Capacities


Lift Capacity-200LC Logger Live Heel Grapple With 2921 mm (9 Ft 7 in.) Track Gauge and Side Entry Cab With 1219 mm (48 in.) Riser


Lift Capacity-330LC Logger Live Heel Grapple With 2921 mm (9 Ft 7 in.) Track Gauge and Rear Entry Cab With 1219 mm (48 in.) Riser


Lift Capacity-330LC Logger Live Heel Grapple With 2921 mm (9 Ft 7 in.) Track Gauge and Side Entry Cab With 1219 mm (48 in.) Riser


Lift Capacity-330LC Logger Live Heel Grapple With 3100 mm (10 Ft 2 in.) Track Gauge and Rear Entry Cab With 1830 mm (72 in.) Riser


Lift Capacity-330LC Logger Butt-N-Top Grapple With 3100 mm (10 Ft 2 in.) Track Gauge and Rear Entry Cab With 1830 mm (72 in.) Riser


Lift Capacity-330LC Logger Road Builder With 2591 mm (8 Ft 6 in.) Track Gauge, 2.3 Cubic Yard Bucket, Hydraulic Thumb and Guarding Package


Lift Capacity-370 Logger Live Heel Grapple With 2921 mm (9 Ft 7 in.) Track Gauge and Rear Entry Cab With 1219 mm (48 in.) Riser


Lift Capacity-370 Logger Live Heel Grapple With 3100 mm (10 Ft 2 in.) Track Gauge and Rear Entry Cab With 1830 mm (72 in.) Riser


Lift Capacity-370 Logger Butt-N-Top Grapple With 3100 mm (10 Ft 2 in.) Track Gauge and Rear Entry Cab With 1830 mm (72 in.) Riser


Lift Capacity-370 Logger Road Builder With 2591 mm (8 Ft 6 in.) Track Gauge, 2.3 Cubic Yard Bucket, Hydraulic Thumb and Guarding Package


Group 0003: Torque Values


Unified Inch Bolt and Cap Screw Torque Values


Metric Bolt and Cap Screw Torque Values


Additional Metric Cap Screw Torque Values


Check Oil Lines and Fittings


Service Recommendations for O-Ring Boss Fittings


Service Recommendations for Flat Face O-Ring Seal Fittings


Service Recommendations for 37° Flare and 30° Cone Seat Connectors


Service Recommendations For Flared Connections-Straight or Tapered Threads


Service Recommendations For Inch Series Four Bolt Flange Fittings


Service Recommendations for Metric Series Four Bolt Flange Fitting


Group 0004: Fuels and Lubricants


Diesel Fuel


Lubricity Of Diesel Fuels


Low Sulfur Diesel Fuel Conditioner


Diesel Fuel Storage


Fuel Tank


Do Not Use Galvanized Containers


Diesel Engine and Pump Gearbox Oils


Hydraulic Oil


Swing Gearbox And Propel Gearbox Oils


Track Roller, Front Idler, and Carrier Roller Oil


Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease


Oil Filters


Lubricant Storage


Alternative and Synthetic Lubricants


Mixing of Lubricants


Section 01: Tracks


Group 0130: Track System


Service Equipment and Tools


Other Material


Specifications


Remove and Install Rock Guards


Measure Track Roller Wear


Remove and Install Track Roller


Remove and Install Track Carrier Roller


Disassemble and Assemble Track Carrier Roller


Measure Track Chain Link Wear


Measure Track Chain Bushing Wear


Adjust Track Sag


Disassemble and Assemble Track Adjuster Cylinder-330LC


Section 02: Axles and Suspension Systems


Group 0250: Axle Shaft, Bearings, and Reduction Gears


Specifications


Remove and Install Propel Gearbox-330LC


Group 0260: Hydraulic System


Service Equipment and Tools


Specifications


Remove and Install Propel Motor and Park Brake-330LC


Section 05: Engine Auxiliary Systems


Group 0505: Cold Weather Starting Aids


Other Material


Remove and Install Cold Weather Start Aid


Group 0515: Speed Controls


Specifications


Engine Speed Learning Procedure-Rear Entry Cab Excavator Logger


Engine Speed Learning Procedure-Side Entry Cab Excavator Logger


Group 0530: External Exhaust Systems


Remove and Install Muffler


Group 0560: External Fuel Supply Systems


Other Material


Specifications


Remove and Install Fuel Tank (Standard With Counterweight Tank)-330LC/370


Remove and Install Fuel Tank (High Capacity)-330LC/370


Section 16: Electrical System


Group 1671: Batteries, Support, and Cables


Charge Battery (Rear Entry Cab)


Adding 12-Volt Accessories


Group 1674: Wiring Harness and Switches


Functional Schematic and Component Location Legend


Side Entry Cab Component Location Drawing


Rear Entry Cab Component Location Drawing


Frame Component Location Drawing (72” Rear Entry Cab Live Heel Grapple)


Frame Component Location Drawing (72” Rear Entry Cab Butt-N-Top Grapple)


Connecting Engine and Pump Controller (EPC) Harness Connector


Replacing Fuses-Rear Entry Cab


Replacing Fuses-Side Entry Cab With Riser


Remove and Install Forestry Cab Ground Straps


Remove and Install 24-Volt to 12-Volt Converter


Remove and Install Cab Tilt Switch


Group 1675: System Controls


Welding On Machine


Remove and Install Engine and Pump Controller (EPC) (Side Entry and Forestry Cab)


Remove and Install Engine and Pump Controller (EPC) (Rear Entry Cab)


Section 17: Frame or Supporting Structure


Group 1740: Frame Installation


Welding On Machine


Group 1746: Frame Bottom Guards


Specifications


Under Decking Covers


Swivel Guard


Extreme Duty Swivel Guard


Group 1749: Chassis Weights


Service Equipment and Tools


Specifications


Remove and Install Counterweight


Remove and Install Counterweight With Fuel Tank


Section 18: Operator's Station


Group 1800: Removal and Installation


Specifications


Remove and Install Cab


Group 1810: Operator Enclosure


Remove and Install Rear Entry Cab Windows


Remove and install Rear Entry Cab Right Side Window


Remove and Install Rear Entry Cab Door


Remove and Install Rear Entry Cab Window Guard


Remove and Install Forestry Cab Rear Window


Remove and Install Forestry Cab Windows


Remove and Install Forestry Cab Door Window


Remove and Install Forestry Cab Door


Remove and Install BC Road Builder Cab Window


Remove and Install BC Roadbuilder Cab Guard


Remove and Install BC Road Builder Cab Left Window Guard


Group 1822: Steps and Handholds


Specifications


Remove and Install High Capacity Fuel Tank (Option) Handhold


Remove and Install Step (72 Inch Rear Entry Cab)


Remove and Install Step (48 Inch Rear Entry Cab)


Remove and Install Grab Handle


Group 1830: Heating and Air Conditioning


Specifications


Heater and Air Conditioner (72 Inch Rear Entry Cab)


Remove and Install Air Conditioning Piping (Rear Entry Cab)


Remove and Install Receiver-Dryer (Side Entry Cab)


Remove and Install Receiver-Dryer (Rear Entry Cab)


Remove and Install Evaporator (Rear Entry Cab)


Remove and Install Heater Core and Blower Motor (Side Entry Cab)


Remove and Install Heater Core and Blower Motor (Rear Entry Cab)


Remove and Install Heater Hoses (Side Entry Cab)


Remove and Install Heater Hoses (Rear Entry Cab)


Section 19: Sheet Metal and Styling


Group 1913: Miscellaneous Shields


Remove and Install Log Deflector


Remove and Install Side Guarding 330LC and 370 Loggers


Remove and Install High Profile Side Guarding With Counterweight Fuel Tank-330LC/370


Remove and Install Side Guarding With High Capacity Fuel Tank-330LC/370


Remove and Install Side Guarding-200LC


Remove and Install Cylinder Mounted Arm Cylinder Guard


Remove and Install Boom Mounted Arm Cylinder Guard


Remove and Install Boom Mounted Cylinder Guard


Section 20: Safety and Convenience


Group 2003: Fire Extinguisher


Remove and Install Fire Extinguisher


Group 2004: Horn and Warning Devices


Remove and Install Air Horn


Section 22: Pneumatic Systems


Group 2200: Removal and Installation


Remove and Install Air Compressor


Remove and Install Accumulator


Remove and Install Check Valve


Remove and Install Pressure Switch


Remove and Install Drain Valve


Remove and Install Air Horn Solenoid


Section 33: Excavator


Group 3340: Frames


Service Equipment and Tools


Specifications


Remove and Install Arm (200LC Live Heel Grapple)


Remove and Install Arm (330LC/370 Live Heel Grapple)


Remove and Install Arm (Butt-N-Top Grapple)


Remove and Install Boom (Live Heel Grapple)


Remove and Install Boom (Butt-N-Top Grapple)


Inspect Arm and Boom Pins and Bushings-330LC/370


Inspect Arm and Boom Pins and Bushings-200LC


Group 3360: Hydraulic System


Service Equipment and Tools


Other Material


Specifications


Remove and Install Hydraulic Filter Restriction Indicator Switch


330LC/370 Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy


200LC Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy


Remove and Install Pilot Pump-Butt-N-Top Grapple


Remove and Install Pilot Pump-Live Heel Grapple


Remove and Install Proportional Solenoid Valve Manifold


Remove and Install Float and Auxiliary DCV Solenoids-Butt-N-Top Grapple


Remove and Install Grapple Solenoids-Live Heel Grapple


Remove and Install Cab Tilt Solenoids


Disassemble and Assemble Control Valve


Remove and Install Boom Cylinder-200LC


Remove and Install Boom Cylinder-330LC/370


Remove and Install Arm Cylinder-200LC


Remove and Install Arm Cylinder-330LC/370


Remove and Install Heel Cylinder-200LC


Remove and Install Heel Cylinder-330LC/370

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