John Deere 450J, 550J, 650J Crawler Dozer Operation & Test Service Manual TM10721 PDF - MJODTM10721.zip

A full operation, testing, and repair guide featuring electrical wiring schematics for the John Deere Crawler Dozer 450J, 550J, and 650J (S.N. 159987-XXXXXX), packed with service details that let you service, troubleshoot, and overhaul your machine the way a professional technician would.

The John Deere Crawler Dozer 450J, 550J, 650J Diagnostics & Test workshop manual contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

TM10721 - John Deere 450J, 550J, 650J Crawler Dozer Technical Manual - Operation & Test.PDF

TM10721 - John Deere 450J, 550J, 650J Crawler Dozer Technical Manual - Operation & Test.epub

Total Pages: 1,130 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

Technical Information Feedback Form

General Information

Safety

Diagnostic Trouble Codes (DTC)

Standard Display Monitor (SDM) Diagnostic Trouble Codes

Engine Control Unit (ECU) Diagnostic Trouble Codes

Transmission Control Unit (TCU) Diagnostic Trouble Codes

Electrohydraulic Controller (EHC) Diagnostic Trouble Codes

Blade Control Joystick (BCJ) Diagnostic Trouble Codes

Operational Checkout Procedure

System Operational Checks

Engine

Theory Of Operation

Diagnostic Information

Tests

Electrical System

System Information

System Diagrams

Sub-System Diagnostics

Monitor Operation

References

Hydraulic System

Theory of Operation

tm10721 - 450J (SN 159987—216242), 550J, 650J (SN 159987— )Crawler Dozer

Table of Contents

Foreword

Technical Information Feedback Form

Section 9000: General Information

Group 01: Safety

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Beware of Exhaust Fumes

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Add Cab Guarding For Special Uses

Start Only From Operator's Seat

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Prevent Unintended Detonation of Explosive Devices

Park And Prepare For Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Section 9001: Diagnostic Trouble Codes (DTC)

Group 10: Standard Display Monitor (SDM) Diagnostic Trouble Codes

Standard Display Monitor (SDM) Diagnostic Trouble Codes

000096.03 - Fuel Level Sender Open or Short

000096.04 - Fuel Level Sender Short to Gnd

000107.03 - Eng Air Filter Short to Power

000107.04 - Eng Air Filter Restricted

000177.03 - Trans Oil Temp Open or Short to Power

000177.04 - Trans Oil Temp Short to Gnd

000177.16 - Transmission Oil Temperature High

000609.09 - CAN Comm No TCU Msg

001638.00 - Hydraulic Oil High Temp

001638.03 - Hydraulic Oil Temp Short to Power

001638.04 - Hydraulic Oil Temp Short to Gnd

001713.31 - Hydraulic Oil Filter Restricted

002000.09 - CAN Comm No ECU Config

003156.09 - CAN Blade Mode Missing From EHC

003359.31 - Trans Oil Filter Restricted

Group 20: Engine Control Unit (ECU) Diagnostic Trouble Codes

Engine Control Unit (ECU) Diagnostic Trouble Codes

000091.09 - CAN Throttle Missing from TCU

Group 30: Transmission Control Unit (TCU) Diagnostic Trouble Codes

Transmission Control Unit (TCU) Diagnostic Trouble Codes

000070.00 - Park Lock Lever Inputs Both On

000070.01 - Park Lock Lever Inputs Both Off

000091.00 - Throttle Sensor Input Greater Than Max Cal

000091.01 - Throttle Sensor Input Less Than Min Cal

000091.03 - Throttle Sensor Short to Power

000091.04 - Throttle Sensor Open or Short

000091.15 - Throttle Sensor Min Cal Too High

000091.16 - Throttle Sensor Max Cal Too High

000091.17 - Throttle Sensor Min Cal Too Low

000091.18 - Throttle Sensor Max Cal Too Low

000158.03 - TCU System Volts Too High

000158.04 - TCU System Volts Too Low

000177.00 - Transmission Overtemp

000190.09 - CAN Comm No Engine Speed

000521.00 - Decel Sensor Input Greater Than Max Cal

000521.01 - Decel Sensor Input Less Than Min Cal

000521.03 - Decel Sensor Short to Power

000521.04 - Decel Sensor Open or Short

000521.05 - Decel Sensor Brake Cal Too Low

000521.06 - Decel Sensor Brake Cal Too High

000521.15 - Decel Sensor Min Cal Too High

000521.16 - Decel Sensor Max Cal Too High

000521.17 - Decel Sensor Min Cal Too Low

000521.18 - Decel Sensor Max Cal Too Low

000581.00 - Speed Buttons Input Greater Than Max Cal

000581.01 - Speed Buttons Input Less Than Min Cal

000581.03 - Speed Buttons Short to Power

000581.04 - Speed Buttons Open or Short

000581.15 - Speed Buttons Min Cal Too High

000581.16 - Speed Buttons Max Cal Too High

000581.17 - Speed Buttons Min Cal Too Low

000581.18 - Speed Buttons Max Cal Too Low

000604.03 - TCL Neut Switch Open Circuit

000604.04 - TCL Neut Switch Short Circuit

000604.15 - TCL Neut Switch Min Cal Too High

000604.16 - TCL Neut Switch Max Cal Too High

000604.17 - TCL Neut Switch Min Cal Too Low

000604.18 - TCL Neut Switch Max Cal Too Low

000619.05 - Park Brake Solenoid No Response

000620.03 - Sensor Supply Short to Power

000620.04 - Sensor Supply Short to Gnd

000907.03 - Left Speed Sensor Short to Power

000907.04 - Left Speed Sensor Short

000907.07 - Left Speed Sensor No Response

000907.12 - Left Speed Sensor Open

000908.03 - Right Speed Sensor Short to Power

000908.04 - Right Speed Sensor Short

000908.07 - Right Speed Sensor No Response

000908.12 - Right Speed Sensor Open

002660.00 - Steer Sensor Input Greater Than Max Cal

002660.01 - Steer Sensor Input Less Than Min Cal

002660.03 - Steer Sensor Short to Power

002660.04 - Steer Sensor Open or Short

002660.15 - Steer Sensor Min Cal Too High

002660.16 - Steer Sensor Max Cal Too High

002660.17 - Steer Sensor Min Cal Too Low

002660.18 - Steer Sensor Max Cal Too Low

002661.00 - TCL Input Greater Than Max Cal

002661.01 - TCL Input Less Than Min Cal

002661.03 - TCL Sensor Short to Power

002661.04 - TCL Sensor Open or Short

002661.15 - TCL Sensor Min Cal Too High

002661.16 - TCL Sensor Max Cal Too High

002661.17 - TCL Sensor Min Cal Too Low

002661.18 - TCL Sensor Max Cal Too Low

522444.00 - Charge Pressure High

522444.01 - Charge Pressure Low

522444.03 - Charge Pressure Short to Power

522444.04 - Charge Pressure Open or Short

522447.05 - Right Fwd Pump Coil Open

522447.06 - Right Fwd Pump Coil Short

522447.15 - Right Fwd Pump Thresh Cal High

522447.16 - Right Fwd Pump Max Spd Cal High

522447.17 - Right Fwd Pump Thresh Cal Low

522447.18 - Right Fwd Pump Max Spd Cal Low

522448.05 - Right Rev Pump Coil Open

522448.06 - Right Rev Pump Coil Short

522448.15 - Right Rev Pump Thresh Cal High

522448.16 - Right Rev Pump Max Spd Cal High

522448.17 - Right Rev Pump Thresh Cal Low

522448.18 - Right Rev Pump Max Spd Cal Low

522449.05 - Left Rev Pump Coil Open

522449.06 - Left Rev Pump Coil Short

522449.15 - Left Rev Pump Thresh Cal High

522449.16 - Left Rev Pump Max Spd Cal High

522449.17 - Left Rev Pump Thresh Cal Low

522449.18 - Left Rev Pump Max Spd Cal Low

522450.05 - Left Fwd Pump Coil Open

522450.06 - Left Fwd Pump Coil Short

522450.15 - Left Fwd Pump Thresh Cal High

522450.16 - Left Fwd Pump Max Spd Cal High

522450.17 - Left Fwd Pump Thresh Cal Low

522450.18 - Left Fwd Pump Max Spd Cal Low

523108.13 - TCU High Speed Not Calibrated

523108.14 - Sensor or Pump Speed Not Calibrated

523577.09 - Left Motor Sol No Response

523578.09 - Right Motor Sol No Response

Group 40: Electrohydraulic Controller (EHC) Diagnostic Trouble Codes

Electrohydraulic Controller (EHC) Diagnostic Trouble Codes

000158.03 - EHC System Volts Too High

000158.04 - EHC System Volts Too Low

000620.03 - Sensor Short to Power

000620.04 - Sensor Short to GND

001903.00 - Aux 1 PVE Open Circuit

001903.01 - Aux 1 PVE Low or Open Circuit

001903.03 - Aux 1 PVE Short to Power

001903.04 - Aux 1 PVE Short to GND

001903.31 - Aux 1 PVE Spool Pos Error

001915.00 - Aux 2 PVE Open Circuit

001915.01 - Aux 2 PVE Low or Open Circuit

001915.03 - Aux 2 PVE Short to Power

001915.04 - Aux 2 PVE Short to GND

001915.31 - Aux 2 PVE Spool Pos Error

002697.09 - CAN Joystick Pos Missing From BCJ

002712.00 - Hyd Enable Sw Inputs Both On

002712.01 - Hyd Enable Sw Inputs Both Off

003157.03 - Incr / Decr Buttons Short to Power

003157.04 - Incr / Decr Buttons Open or Short

003157.31 - Incr / Decr Buttons Invalid Output

522442.03 - Blade Buttons Short to Power

522442.04 - Blade Buttons Open or Short to Ground

522442.31 - Blade Buttons Invalid Output

523779.00 - Blade Rotate Current Above Max

523779.01 - Blade Rotate Current Below Min

523780.00 - Tilt PVE Open Circuit

523780.01 - Tilt PVE Low or Open Circuit

523780.03 - Tilt PVE Short to Power

523780.04 - Tilt PVE Short to GND

523780.31 - Tilt PVE Spool Pos Error

523781.00 - Height PVE Open Circuit

523781.01 - Height PVE Low or Open Circuit

523781.03 - Height PVE Short to Power

523781.04 - Height PVE Short to GND

523781.31 - Height PVE Spool Pos Error

524059.00 - Aux 2 Jstk Sensor 2 Volts High

524059.01 - Aux 2 Jstk Sensor 2 Volts Low

524059.03 - Aux 2 Jstk Sensor 2 Short to Power

524059.04 - Aux 2 Jstk Sensor 2 Short to GND

524059.31 - Aux 2 Jstk Sensor 2 Invalid Output

524062.00 - Aux 1 Jstk Sensor 2 Volts High

524062.01 - Aux 1 Jstk Sensor 2 Volts Low

524062.03 - Aux 1 Jstk Sensor 2 Short to Power

524062.04 - Aux 1 Jstk Sensor 2 Short to GND

524062.31 - Aux 1 Jstk Sensor 2 Invalid Output

524085.00 - Aux 2 Jstk Sensor 1 Volts High

524085.01 - Aux 2 Jstk Sensor 1 Volts Low

524085.03 - Aux 2 Jstk Sensor 1 Short to Power

524085.04 - Aux 2 Jstk Sensor 1 Short to GND

524085.14 - Aux 2 Jstk Sensor Mismatch

524085.31 - Aux 2 Jstk Sensor 1 Invalid Output

524086.00 - Aux 1 Jstk Sensor 1 Volts High

524086.01 - Aux 1 Jstk Sensor 1 Volts Low

524086.03 - Aux 1 Jstk Sensor 1 Short to Power

524086.04 - Aux 1 Jstk Sensor 1 Short to GND

524086.14 - Aux 1 Jstk Sensor Mismatch

524086.31 - Aux 1 Jstk Sensor 1 Invalid Output

Group 50: Blade Control Joystick (BCJ) Diagnostic Trouble Codes

Blade Control Joystick (BCJ) Diagnostic Trouble Codes

002697.03 - X-Axis Sensor Out of Range High

002697.04 - X-Axis Sensor Out of Range Low

002697.12 - X-Axis Joystick Internal Failure

002697.13 - X-Axis Joystick Setup Failure

002697.14 - X-Axis Joystick Sensor Failure

002698.03 - Y-Axis Sensor Out of Range High

002698.04 - Y-Axis Sensor Out of Range Low

002698.12 - Y-Axis Joystick Internal Failure

002698.13 - Y-Axis Joystick Setup Failure

002698.14 - Y-Axis Joystick Sensor Failure

Section 9005: Operational Checkout Procedure

Group 10: System Operational Checks

Operational Checkout

Section 9010: Engine

Group 05: Theory Of Operation

PowerTech E™ 4.5 L John Deere Engine

Cold Weather Starting Aid Operation

Group 15: Diagnostic Information

PowerTech E™ 4.5 L John Deere Engine

Engine Cooling System Component Location

Engine Fuel System Component Location

Engine Intake and Exhaust Component Location

Group 25: Tests

Fluid Sampling Procedure

Engine Speed Check

Fuel System Test

Intake Manifold Pressure Test—Turbocharger Boost

Section 9015: Electrical System

Group 05: System Information

Electrical Diagram Information

Group 10: System Diagrams

Fuse and Relay Specifications

System Functional Schematic, Wiring Diagram, and Component Location Legend

System Functional Schematic and Section Legend

Power and Ground Cables (W1) Component Location

Cab Roof Harness (W4) Component Location

Cab Roof Harness (W4) Wiring Diagram

Main Cab/Canopy Harness (W5) Component Location

Main Cab/Canopy Harness (W5) Wiring Diagram

Engine Harness (W6) Component Location

Engine Harness (W6) Wiring Diagram

Transmission Harness (W7) Component Location

Transmission Harness (W7) Wiring Diagram

A/C Harness (W8) Component Location

A/C Harness (W8) Wiring Diagram