Caterpillar 416B 426B 428B 436B 438B Backhoe Loader Workshop Repair Manual PDF - MCAT416B438B.zip

Full factory-style repair guide, complete with electrical wiring schematics, covering the Caterpillar 416B, 426B, 428B, 436B, and 438B backhoe loaders — packed with every technical detail needed to service, troubleshoot, fix, and rebuild these machines to a professional mechanic's standard.

The workshop service repair manual for Caterpillar 416B, 426B, 428B, 436B, and 438B backhoe loaders contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

416B BACKHOE LOADER 8SG

416B BACKHOE LOADER 8ZK

426B BACKHOE LOADER 5YJ

426B BACKHOE LOADER 6KL

428B BACKHOE LOADER 7EJ

436B BACKHOE LOADER 6MJ

436B BACKHOE LOADER 7FL

438B BACKHOE LOADER 3KK

SENR5814 - Schematic (416B; 426B; 428B; 436B And 438B Backhoe Loaders Electrical System).pdf

SENR5813 - Schematic (Caterpillar 416B; 426B; 428B; 436B and 438B Backhoe Loaders with European Cab Electrical System).pdf

SENR5810 - Schematic (416B; 426B; 428B; 436B and 438B Backhoe Loaders Hydraulic System).pdf

SENR5804 - Specifications (416B; 426B; 428B; 436B; & 438B BACKHOE LOADER TRANSMISSION).pdf

SENR5807 - Specifications (416B; 426B; 428B; 436B; & 438B BACKHOE LOADERS STEERING SYST.).pdf

SENR5805 - Specifications; Systems Operation & Testing and Adjusting (416B; 426B; 428B; 436B; & 438B BACKHOE LOADERS DIFFERENTIAL).pdf

SENR5807 - Testing and Adjusting (416B; 426B; 428B; 436B; & 438B BACKHOE LOADERS STEERING SYST.).pdf

SENR5807 - Systems Operation (416B; 426B; 428B; 436B; & 438B BACKHOE LOADERS STEERING SYST.).pdf

SENR5806 - Testing and Adjusting (416B; 426B; 428B; 436B; & 438B BACKHOE LOADERS TRANSMISSION).pdf

SENR5808 - Testing and Adjusting (416B; 426B; 428B; 436B; & 438B BACKHOE LOADERS HYDRAULIC SYS.).pdf

SENR5806 - Systems Operation (416B; 426B; 428B; 436B; & 438B BACKHOE LOADERS TRANSMISSION).pdf

SENR5825 - Specifications (416B; 426B; 428B; 436B & 438B BACKHOE LOADERS HYDRAULIC SYST.).pdf

SENR5812 - Disassembly and Assembly (416B; 426B; 428B;436B; AND 438B BACKHOE LOADERS MACHINE SYST).pdf

SENR5808 - Systems Operation (416B; 426B; 428B; 436B; & 438B BACKHOE LOADERS HYDRAULIC SYS.).pdf

SENR5803 - Disassembly and Assembly (416B; 426B; 428B; 436B & 438B BACKHOE LOADERS POWER TRAIN).pdf

PRODUCT DETAILS:

Total Pages: 643 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

TABLE OF CONTENTS

SENR5803 - Disassembly and Assembly (416B; 426B; 428B; 436B & 438B BACKHOE LOADERS POWER TRAIN)................1

Introduction................2

Rear Tires And Wheels................3

Rear Axle Group................4

Differential (Rear)................17

Pinion Assembly (Rear)................23

Final Drive Carrier And Hub Assembly (Front Axle)................27

Steering Knuckle And Swivel Joint (Front Axle)................34

Differential (Front) (Open Gear)................40

Differential (Front) (Limited Slip)................53

Main Drive Shaft................78

Transmission Control Valve................79

Transmission Control Valve Adapter................82

Transmission And Torque Converter................84

Torque Converter................88

Transmission................89

Front Axle (Standard)................133

Front Axle Housing Assembly (Standard)................135

Front And Rear Drive Axle Shafts (428B)................139

Front Axle Housing Assembly (428B)................141

Front Drive Transfer Gear Box (428B)................143

Engine; Torque Converter And Transmission................151

SENR5804 - Specifications (416B; 426B; 428B; 436B; & 438B BACKHOE LOADER TRANSMISSION)................160

Introduction................161

Torque Converter................162

Transmission................163

Hydraulic Control Valves................167

Front Drive Transfer Box................172

SENR5805 - Specifications; Systems Operation & Testing and Adjusting (416B; 426B; 428B; 436B; & 438B BACKHOE LOADERS DIFFERENTIAL)................175

Rear Axle Assembly................176

Brake Linkage................178

Systems Operation................180

Testing & Adjusting................185

SENR5806 - Systems Operation (416B; 426B; 428B; 436B; & 438B BACKHOE LOADERS TRANSMISSION)................192

SENR5806 - Testing and Adjusting (416B; 426B; 428B; 436B; & 438B BACKHOE LOADERS TRANSMISSION)................215

SENR5807 - Specifications (416B; 426B; 428B; 436B; & 438B BACKHOE LOADERS STEERING SYST.)................232

Introduction................233

Steering Cylinder................234

Steering Control Group................235

Metering Pump (Steering)................236

Priority Flow Divider Valve Group................238

Front Axle Toe-In Adjustment Procedure................240

Front Axle Assembly................243

Front Axle Pivot................248

Steering Crossover Relief Valve................250

2-WD Wheel Bearing Adjustment Procedure................251

Wheel And Tire Group................252

SENR5807 - Systems Operation (416B; 426B; 428B; 436B; & 438B BACKHOE LOADERS STEERING SYST.)................253

SENR5807 - Testing and Adjusting (416B; 426B; 428B; 436B; & 438B BACKHOE LOADERS STEERING SYST.)................264

SENR5808 - Systems Operation (416B; 426B; 428B; 436B; & 438B BACKHOE LOADERS HYDRAULIC SYS.)................279

SENR5808 - Testing and Adjusting (416B; 426B; 428B; 436B; & 438B BACKHOE LOADERS HYDRAULIC SYS.)................347

SENR5810 - Schematic (416B; 426B; 428B; 436B and 438B Backhoe Loaders Hydraulic System)................375

Collage................375

Main................383

SENR5812 - Disassembly and Assembly (416B; 426B; 428B;436B; AND 438B BACKHOE LOADERS MACHINE SYST)................385

Loader Implement Control Group SMCS - 5124-010; 5124-017................387

Backhoe & Stabilizer Implement Control Valve SMCS - 5476-010; 5476-017................390

Implement Pump SMCS - 5070-010; 5070-015; 5070-016; 5070-017................396

Brake Control Valve SMCS - 4269-010................420

Brake Control Valve Switches SMCS - 4269-010................422

Steering Valve SMCS - 4312-010; 4312-015; 4312-016................423

Bucket Tilt Cylinder SMCS - 5104-016; 5104-010; 5104-015................429

Loader Bucket SMCS - 6104-010................436

Loader Lift Cylinders SMCS - 5102-016; 5102-010; 5102-015................438

Loader Lift Arms SMCS - 6119-010................446

Multi-Purpose Loader Bucket (428B) SMCS - 6104-010................448

Multi-Purpose Bucket Cylinder (428B) SMCS - 5102-010................450

Backhoe Bucket & Linkage SMCS - 6503; 6513-010................451

Backhoe Bucket Cylinder SMCS - 5457-010................453

Swing Cylinders SMCS - 5105-016; 5105-010; 5105-015................455

Stabilizer Cylinders SMCS - 5468-016; 5468-010; 5468-015................461

Stabilizers SMCS - 5468-010................466

Boom Cylinder SMCS - 5456-010; 5456; 5458-015................467

Boom SMCS - 6501-010................473

Steering & Shuttle Control SMCS - 4309; 4310-010................475

Hydraulic Tank SMCS - 5056-010; 5056-017................477

Sideshift Assembly SMCS - 5804-029................481

Sideshift Lock Control Valve (428B) 5804-VL-017 SMCS - 5804-010................483

Stabilizer Cylinders (428B) SMCS - 5468-010................485

Stick Cylinder SMCS - 5458-010................487

Stick; Extendable Stick; Extendable Stick Cylinder SMCS - 5457-010................488

Extendable Stick Cylinder & Backhoe Bucket Cylinder SMCS - 5457; 6503-016; 6503-015................492

Swing Frame SMCS - 4151-010................498

Tie Rods SMCS - 4318-010................500

Steering Cylinder SMCS - 4303-010................501

Air Conditioner Compressor Group SMCS - 1802-016; 1802-010; 1802-015................502

Cab SMCS - 7301-010................513

Counterweight SMCS - 7056-010................518

SENR5813 - Schematic (Caterpillar 416B; 426B; 428B; 436B and 438B Backhoe Loaders with European Cab Electrical System)................519

Collage................519

Main................541

SENR5814 - Schematic (416B; 426B; 428B; 436B And 438B Backhoe Loaders Electrical System)................543

Collage................543

Main................573

SENR5825 - Specifications (416B; 426B; 428B; 436B & 438B BACKHOE LOADERS HYDRAULIC SYST.)................575

Introduction................577

Hydraulic Pumps................578

Pressure And Flow Compensator Valve................580

Hydraulic Tank................582

Loader Controls................583

Loader Control Valve Group................586

Inlet Manifold And Priority Valve Group................588

Tilt Control Valve................590

Lift Control Valve................592

Multi-Purpose Bucket Control Valve (Optional)................594

Backhoe Controls................596

Backhoe Control Valve Group................598

Inlet Manifold And Return Restrictor Valve................600

Boom Control Valve................601

Swing Control Valve................603

Bucket Control Valve................605

Stick Control Valve................607

Stabilizer Control Valve................609

Extendible Stick And Auxiliary Control Valve................611

Makeup And Relief Valves For Implement Cylinders................613

Lift Cylinders................615

Tilt Cylinder................617

Stabilizer Cylinders (RH & LH)................619

Boom Cylinders................621

Swing Cylinders (RH & LH)................624

Backhoe Bucket Cylinder................625

Stick Cylinder................627

Extendible Stick Cylinder (Optional)................629

Extendible Stick Backhoe Bucket Cylinder (Optional)................631

Multi-Purpose Bucket Clamp Cylinder (Optional)................633

Loader Linkage Control Group................634

Backhoe Linkage Control Group................637

Bucket Positioner And Kickout Group................645

Transport Lock Group Adjustment................647

Extendible Stick Shim Procedure................648

Caterpillar 416B, 426B, 428B, 436B, 438B BACKHOE LOADERS Repair Service Manual