Volvo EC160B Excavator Workshop Service Repair Manual PDF with Electrical Wiring Diagrams - MVLVCONEC160B.zip
This is a full service and repair manual, complete with Electrical Wiring Diagrams, covering the Volvo EC160B Excavators. It delivers every technical detail needed to service, troubleshoot, fix, and rebuild your machine the way a professional technician would.
The Volvo EC160B Excavators workshop service repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Volvo EC160B Excavators Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 2,213 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
0 - GENERAL...2
00 - DESCRIPTION; COMPLETE MACHINE...3
Machine view...4
03 - SPECIFICATIONS...6
Tightening torques...9
Measurement conversion tables ...20
Charged air cooler; specifications ...29
Measurement conversion tables...31
Engine; specifications ...40
Lubrication system; specifications ...41
Fuel system; specifications ...44
Charged air cooler; specifications...45
Cooling system; specifications ...47
Engine - Pump control; specification ...48
Engine speed control switch; specifications ...50
Instrument control unit I-ECU; specifications ...51
Engine control unit E-ECU; specifications ...53
Battery; specifications ...56
Alternator; specifications...57
Starter motor; specifications ...59
Preheating; specifications ...61
Work lights and extra lights; specifications ...62
Electric horn; specifications ...64
Travel alarm; specifications_...66
Start switch; specifications_...68
Control lockout lever switch; specifications_...70
Emergency engine speed control switch; specifications_...72
Fuse; specifications_{49-59}...74
Fuse; specifications_{49-35}...76
Safety start relay; specifications ...78
Alternator; specifications ...80
Battery relay; specifications ...82
Battery disconnect switch; specifications ...84
Auto_manual select switch; specifications ...86
Slow blow fuse; specifications ...88
Relay box; specifications_{45-58}...90
Relay box; specifications_{45-35}...92
Relay box; specifications_{45-11}...94
Resistance box; specifications ...97
Fuel_Coolant temperature sensor; specifications ...99
Coolant level sensor; specifications ...101
Fuel level sensor; specifications ...103
Boost air pressure sensor; specifications ...106
Boost air temperature sensor; specifications ...107
Vehicle control unit V-ECU; specifications ...108
Vehicle control unit V-ECU; specifications (I-ECU equipped) ...112
Radio with tape player; specifications (new type) ...116
Radio with tape player; specifications ...118
Track gearbox; specifications ...120
Slew gearbox; specifications ...121
Swing motor; specifications ...122
Swing ring gear; specifications ...123
Frame and track unit; specifications...124
Undercarriage; tightening torque...125
Counterweight; tightening torques...127
Counterweight; tightening torques ...129
Counterweight; specifications ...131
Boost air pressure_temperature sensor; specifications ...132
Engine speed sensor (crankshaft); specifications ...133
Engine oil pressure sensor; specifications ...134
Engine speed sensor (camshaft); specifications ...136
Air inlet vacuum and temperature switch; specifications ...137
Upper wiper motor; specifications ...138
Lower wiper motor; specifications ...140
Diesel coolant heater (5kw); specifications ...142
Recommended hydraulic oil; specifications ...144
Hydraulic pressure; specifications ...147
Hydraulic tank; specifications ...148
Servo hydraulic selector valve; specifications ...149
Main control valve; specifications ...151
Line rupture valve (boom); specifications ...153
Line rupture valve (arm); specifications ...154
Hydraulic pump; specifications ...155
Proportional solenoid valve; specifications ...156
Current_pressure; specifications ...159
Regulator; specifications ...161
Servo pump; specifications ...162
Pressure accumulator; specifications ...163
Remote control valve (Lever); specifications ...164
Remote control valve (pedal); specifications ...166
Solenoid valve; specifications ...168
Hammer return filter; specifications ...170
2-pump flow selector valve ...171
Adjustable boom cylinder; specifications ...173
Adjustable boom selector valve ...175
Solenoid valve for rotator ...177
Rotator pump; specifications ...179
Dozer blade cylinder; specifications ...180
Boom; specifications ...182
Boom lifting cylinder; specifications ...183
Dipper arm; specifications ...185
Dipper arm cylinder; specifications ...186
Bucket cylinder; specifications ...188
07 - STANDARD TIME...190
Operation numbers for additional work...191
08 - TOOL...193
NET 8940-00170 Replace tool for the hydraulic tank and fuel tank...194
NET 8940-00200 Replace tool for the remote control valve joint...196
NET 8940-00260 Replace tool for the center passage...198
NET 8940-00290 Track motor guide pin...200
E-tools; NET 8940-00310 Replace tool for the swing ring gear...202
E-tools; NET 8940-00320 Swing motor guide pin and swing ring gear...204
NET 8940-00400 Replace tool for hydraulic return check valve...206
09 - MISCELLANEOUS...208
Service positions...209
1 - STANDARD PARTS; SERVICE...212
16 - LUBRICANT; FUEL; OTHER FLUID...213
Recommended lubricants...214
Alternative fuels...217
17 - SERVICE...220
Arrival Inspection; according to Inspection Programme...221
Delivery Inspection; according to Inspection Programme...226
Maintenance of Stored Machines; according to Inspection Programme...230
Periodic maintenance...234
CareTrack backup battery; replacing...236
Measuring condition...239
Creeping of hydraulic cylinder...242
Swing speed...244
Coasting left and right swing...245
Measuring of swing bearing clearance...247
Travel Speed...250
Track running speed...252
Straight traveling performance...254
Starting engine with booster cables ...256
19 - GENERAL...260
General precautions...261
Cautions during operation...265
Preparations for work...271
Move and operate machine safely...275
2 - ENGINE WITH MOUNTING AND EQUIPMENT...278
20 - GENERAL...279
Engine; description (Deutz D6D EBE2)...280
E-ECU MID 128 pre-programmed; replacing...284
E-ECU MID 128 non-programmed; replacing...287
21 - ENGINE...290
Engine; specifications...291
Engine characteristic curve...292
Basic check; Engine...294
Troubleshooting...295
Cylinder head; description...297
Determining cylinder head gasket...298
Fitting cylinder head...301
Cylinder; description ...302
Pistons; description...303
Piston cooling...304
Valves; description...305
Valves; adjusting...306
Crankshaft; description...308
Connecting rod; description...310
Engine mounting...311
22 - LUBRICATING SYSTEM...313
Lubrication system; description...314
Lubrication system; specifications...317
Lubrication system; principle of operation...320
23 - FUEL SYSTEM...323
Fuel system; specifications...324
Fuel injection system; description...325
Fuel tank; description...328
25 - INLET & EXHAUST SYSTEM...330
Inlet system; description...331
Exhaust system; description...333
Charged air cooler; specifications...335
26 - COOLING SYSTEM...337
Cooling system; description...338
Cooling system; operation...339
Cooling system; specifications...343
Engine block heater; description...344
27 - ENGINE CONTROL...346
Engine - Pump control; specification...347
Engine control; operation...349
Engine speed control switch; specifications...351
Engine speed control switch; description...352
Engine speed control switch; inspection...354
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS...355
30 - GENERAL...356
Electrical system; special instructions for servicing; general...360
Electrical system; special instructions for servicing; electronic components...362
Electrical system; special instructions for servicing; electrical components; batteries...364
Electrical system; special instructions for servicing; electrical components; alternator and charging regulator...366
Electrical system; special instructions for servicing; action when working on machine...368
Electrical system; description...370
Electronic control system; description...372
Communication with data buses...375
Auxiliary start...378
Data buses; function...381
Service connection and programming connection...387
Control units; software functions ...391
Electrical system; specifications...392
Machine display unit; MDU; functional description...394
Vehicle control unit V-ECU; specifications (I-ECU equipped)...396
Software functions; related to hydraulic system...399
Software functions; related to hydraulic system (I-ECU equipped)...406
Software functions; related to engine...412
Software functions; related to electrical system...414
Software functions; related to electrical system (I-ECU equipped)...416
Vehicle control unit V-ECU; function description (I -ECU equipped)...418
Control units; software functions...420
Software parameters; description...421
Troubleshooting strategy...425
Troubleshooting; general...428
Collection of basic data...430
Error code information; general (I-ECU equipped)_{32-18}...432
Error code information; general_{31-31}...435
Electrical cables and connectors; checking...438
Troubleshooting tools...443
Special tools for troubleshooting...446
VCADS Pro service tool...448
999 8699 Multi-pin breaker box...453
999 0062 Extension cable...455
999 0014 Adapter cable...456
999 3894 Template...459
11 666 140 Multimeter...460
Multimeter...462
8920 - 01805 Wire harness checker...464
8920 - 01806 Wire harness checker...465
14515484 Multi-pin breaker box...466
Tool; multi-pin breaker box...468
999 3893 Adapter cable...469
999 8505 Adapter cable...470
999 3721 Service display unit...471
11 668 006 Extension cable...472
Relay; description and measuring...473
Switch; description and measuring...475
Travel motor solenoid valve; description and measuring_{42-33}...477
Travel motor solenoid valve; description and measuring_{41-08}...479
Components; troubleshooting and specifications...481
128 PID45...487
128 PID100...490
128 PID102_{53-14}...492
128 PID102_{50-30}...495
128 PID105...497
128 PID107...502
128 PID110...504
128 PID111...507
128 PID158...509
128 PID172...511
MID 128 PID 174 Fuel temperature...514
128 SID1 - 6...517
128 SID21...520
128 SID22_{29-35}...522
128 SID22_{27-52}...524
128 SID70...526
128 SID231_{23-44}...529
128 SID231_{21-54}...532
128 SID240...534
128 SID250_{19-21}...536
128 SID250_{17-31}...539
128 SID253...541
128 SID254...543
187 PID96...545
187 PPID1121...548
187 PPID1122...550
187 PPID1133...552
MID 187 PPID 1134 Flow control switch...554
187 PPID1190...556
187 PPID1191...559
187 SID231_{53-27}...561
187 SID231_{51-39}...564
187 SID240...566
187 SID250_{49-07}...568
187 SID250_{47-20}...571
187 SID251...573
187 SID253...576
187 SID254...578
140 SID231_{44-02}...580
140 SID231_{41-40}...583
140 SID240...585
140 SID250_{38-56}...587
140 SID250_{36-34}...590
140 SID253...592
140 SID254...594
E-ECU (MID128) Engine control unit; active measuring conditions...596
E-ECU (MID128) Engine control unit; passive measuring conditions...601
V-ECU (MID187) Vehicle control unit; active measuring conditions...605
V-ECU (MID187) Vehicle control unit; passive measuring conditions...610
V-ECU (MID187) Vehicle control unit; active measuring conditions (I-ECU application)...615
V-ECU (MID187) Vehicle control unit; passive measuring conditions (I-ECU application)...620
31 - BATTERY...625
Starting engine with booster cables...626
Battery; storage...630
Battery; description...632
Battery; specifications...634
Battery; charging...635
Batteries; replacing...637