John Deere 6215 6515 European Tractors Diagnosis & Tests Service Manual (TM4644) PDF - MJODTM4644.zip
Complete Diagnostic and Test Service Manual featuring electrical wiring schematics for the John Deere European Tractors 6215 and 6515, packed with dealer-level guidance to help you maintain, troubleshoot, and repair these machines just like a trained technician.
This Diagnosis & Tests workshop manual for John Deere 6215 and 6515 European tractors with 2WD or MFWD configurations covers the following:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm4644 - 6215 and 6515 tractors operation and tests and diagnostics - european version Technical Manual.pdf
tm4644 - 6215 and 6515 tractors operation and tests and diagnostics - european version Technical Manual.epub
Total Pages: 1,011 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
GENERAL INFORMATION
Safety Information
General References
DIAGNOSTIC TROUBLE CODES
ECU Diagnostic Codes
OBSERVABLE SYMPTOMS
Engine
Electrical System
SyncroPlus Transmission
Power Reverser Transmission
Drive Systems
Steering and Brakes
Hydraulic System
SYSTEM DIAGNOSTICS
Electronics
ENGINE
Operational Check-Out
Test and Adjustments
FUEL, AIR INTAKE AND COOLING SYSTEMS
Test and Adjustments
Operation
ELECTRICAL SYSTEM
Sub-System Diagnostics
Component Testing
Functional Schematics
Summary of Wiring Harnesses
Wiring Harnesses
ELECTRONIC CONTROL UNITS
Operation and General Information on Diagnostics
Data BUS Systems, Theory of Operation
ECU - Engine Control Unit
SYNCROPLUS TRANSMISSION
Introductory Checks
Operational Check-Out
Test and Adjustments
Operation
POWER REVERSER TRANSMISSION
Operational Check-Out
Test and Adjustments
Operation
DRIVE SYSTEMS
Operational Check-Out
Test and Adjustments
Operation
STEERING AND BRAKES
Operational Check-Out
Test and Adjustments
Operation
HYDRAULIC SYSTEM
Operational Check-Out
Test and Adjustments
Operation
SPECIAL TOOLS
Special Tools (Dealer-Fabricated)
Special Tools and Test Equipment
tm4644 - 6215 and 6515 tractors operation and tests and diagnostics - european version - Table of Contents
Foreword
Section 210: GENERAL INFORMATION
Group 05: Safety Information
Recognize Safety Information
”Important” Information
”Note” Information
Prevent Machine Runaway
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Wear Protective Clothing
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Safety Information - Air Brake System
Avoid Eye Contact With Radar
Keep ROPS Installed Properly
Replace Safety Signs
Dispose of Waste Properly
Live With Safety
Safety Measures on Electronic Control Units
Group 15: General References
210-15-001, General References-Summary
Reference 210-15-010, Unified Inch Bolt and Cap Screw Torque Values
Reference 210-15-015, Metric Bolt and Cap Screw Torque Values
210-15-020, Hydraulic System Inch Fitting Torques
210-15-025, Hydraulic System Metric Fitting Torques
210-15-030, Component Identification Table
Reference 210-15-035, How to Read a Functional Schematic
210-15-040, How to Read a Diagnostic Schematic
210-15-042, Wire Numbers and Color Codes
210-15-045, Schematic, Wiring and Harness Symbols
210-15-050, Visual Check of the Electrical System
Reference 210-15-055, Electrical Circuit Malfunctions
Reference 210-15-060, Seven Step Electrical Test Procedure
210-15-065, Hydraulic System - Circuit Symbols
Section 211: DIAGNOSTIC TROUBLE CODES
Group ECU: ECU Diagnostic Codes
ECU 000028.03-Cruise Control Potentiometer, Shorted Circuit
ECU 000028.04-Cruise Control Potentiometer, Grounded or Open Circuit
ECU 000029.03-Hand Throttle Potentiometer, Shorted Circuit
ECU 000029.04-Hand Throttle Potentiometer, Grounded or Open Circuit
ECU 000091.03 -Accelerator Pedal Potentiometer, Shorted Circuit
ECU 000091.04-Accelerator Pedal Potentiometer, Grounded or Open Circuit
ECU 000097.03-Water Separator Sender, Shorted or Open Circuit
ECU 000097.04-Water Separator Sender, Short to Ground
ECU 000097.16-Water in Fuel Detected
ECU 000105.03-Intake Air Temperature Sender, Shorted or Open Circuit
ECU 000105.04-Intake Air Temperature Sender, Short to Ground
ECU 000105.16-Air Temperature in Intake Manifold is Moderately High
ECU 000110.00-Coolant Temperature Very High
ECU 000110.03-Coolant Temperature Sender, Shorted or Open Circuit
ECU 000110.04-Coolant Temperature Sender, Short to Ground
ECU 000110.15-Coolant Temperature Slightly High
ECU 000110.16-Coolant Temperature High
ECU 000158.17-ECU Power Down Error
ECU 000174.03-Fuel Temperature Sender, Shorted or Open Circuit
ECU 000174.04-Fuel Temperature Sender, Short to Ground
ECU 000174.16-Fuel Temperature Slightly High
ECU 000190.00-Engine Racing Excessively
ECU 000190.16-Engine Racing Slightly
ECU 000620.03-Sensor Supply Voltage Too High
ECU 000620.04-Sensor Supply Voltage Too Low
ECU 000629.13-Control Unit Connected to Wrong Wiring Harness Connector
ECU 000637.02-Crankshaft Speed Sender, Signal Distorted
ECU 000637.10-Crankshaft Speed Sender, Signal Faulty
ECU 000729.03-Heater Relay for Electrical Starting Aid, Shorted Circuit
ECU 000729.05-Heater Relay for Electrical Starting Aid, Open Circuit
ECU 001076.00-Injection Pump Solenoid Valve Closed Too Long
ECU 001076.01-Injection Pump Solenoid Valve Opened Too Briefly
ECU 001076.03-Injection Pump Solenoid Valve, Excessively High Current Regulation
ECU 001076.05-Solenoid Valve of Injection Pump, Open Circuit
ECU 001076.06-Solenoid Valve of Injection Pump, Grounded Circuit
ECU 001076.07-Status of Injection Pump Solenoid Valve Cannot Be Determined
ECU 001076.10-Solenoid Valve of Injection Pump, Shorted Circuit
ECU 001569.31-Fuel Derate
ECU 002000.06-Control Unit, Internal Fault
Section 212: OBSERVABLE SYMPTOMS
Group 20: Engine
Engine Observable Symptom Diagnostics
Group 40: Electrical System
Engine Control Unit not Displayed or Connection Problems with Service ADVISOR (Tractors with Stage II Engines according to 97/68/EC; Level 12)
Problem with the Battery
Problem with the Worklights
Problem with the Starting Motor
Problem with the Horn
Problem with the Turn Signals
Problem with the Hazard Warning Lights
Problem with Brake Lights
Problem with the Headlights
Problem with the Instrument Unit
Problem with Cold-Weather Starting Aid
Problem with the Electrical Starting Aid
Group 50: SyncroPlus Transmission
Problem with SyncroPlus Transmission
Group 51: Power Reverser Transmission
Problem with Power Reverser
Group 56: Drive Systems
Problem with the Rear PTO
Problem with the Front-Wheel Drive
Problem with the Differential Lock
Group 60: Steering and Brakes
Problem with the Brakes
Problem with the Steering
Problem with the Handbrake
Group 70: Hydraulic System
Problem with the Rockshaft
Section 213: SYSTEM DIAGNOSTICS
Group 45: Electronics
29-bit CAN BUS - Check (Tractors with Stage II Engines according to 97/68/EC; Level 12)
Section 220: ENGINE
Group 10: Operational Check-Out
Reference 220-10-010, Safety
220-10-020, Preliminary Engine Tests
Group 15: Test and Adjustments
Reference 220-15-001, Tests and Adjustments - Summary of References
220-15-010, Dynamometer Test
Reference 220-15-020, Measuring PTO Power Output
Reference 220-15-030, Engine Tests with Service ADVISOR
Section 230: FUEL, AIR INTAKE AND COOLING SYSTEMS
Group 15: Test and Adjustments
Reference 230-15-001, Tests and Adjustments - Summary of References
Reference 230-15-010, General Information
Reference 230-15-020, Explanation of Checks
Reference 230-15-030, Safety
Reference 230-15-040, Special Tools
Reference 230-15-050, Specifications
Reference 230-15-060, Testing the Air Intake System
Reference 230-15-070, Check Cooling System for Leaks
Reference 230-15-075, Flow-Testing in the Low-Temperature Circuit
Reference 230-15-080, Testing the Temperature at which the Thermostat opens
Reference 230-15-090, Checking the Viscous Fan Drive
Reference 230-15-100, Check Fuel Transfer Pump
Reference 230-15-110, Hand Throttle Lever and Accelerator Pedal Adjustment
Group 20: Operation
Reference 230-20-001, Component Description - Summary of References
Reference 230-20-010, Fuel System - Description
Reference 230-20-020, Air Intake System - Theory of Operation
Reference 230-20-030, Coolant Circuit - Description
Reference 230-20-040, Cooling System Radiator - Description
Reference 230-20-050, Intercooler - Description
Reference 230-20-060, Ring-Shaped (Transmission Oil) Cooler - Description
Reference 230-20-070, Viscous Fan Drive - Theory of Operation
Reference 230-20-080, Automatic Drive Belt Tensioner - Theory of Operation
Reference 230-20-020, Cold Weather Starting Aids - Theory of Operation
Section 240: ELECTRICAL SYSTEM
Group 10: Sub-System Diagnostics
Reference 240-10-001, Electrical Circuit Tests - Summary of References
Reference 240-10-002, Special Tools
Reference 240-10-003, SE1-Starting Motor and Charging Circuit
Reference 240-10-004, SE2 - Instrument Unit
Reference 240-10-005, SE3 - Horn
Reference 240-10-006, SE6 - Lights
Reference 240-10-007, SE7-Worklights
Reference 240-10-008, SE14-3- and 7-Terminal Power Outlet Sockets
Reference 240-10-009, SE16A-Hazard Warning and Turn-Signal Lights
Reference 240-10-010, SE16C-Brake Lights
Reference 240-10-011, SE16D-Differential Lock
Reference 240-10-012, SE16E-Front-Wheel Drive
Reference 240-10-013, SE17-Service Socket
Reference 240-10-014, SE23 - Electronic Engine Control
Group 15: Component Testing
Reference 240-15-001, SE1-Starting Motor and Charging Circuit
Reference 240-15-002, SE2 - Instrument Unit
Reference 240-15-003, SE03 - Horn
Reference 240-15-004, SE6-Lights
Reference 240-15-005, SE7 - Worklights
Reference 240-15-006, SE14 - 3- and 7-Terminal Power Outlet Sockets
Reference 240-15-007, SE16A - Hazard Warning and Turn Signal Lights
Reference 240-15-008, SE16C - Brake Lights
Reference 240-15-009, SE16D-Differential Lock
Reference 240-15-010, SE16E - Front-Wheel Drive
Reference 240-15-011, SE17 - Service Socket
Reference 240-15-012, SE23 - Electronic Engine Control
Group 25: Functional Schematics
Reference 240-25-001, Circuit Diagram - Summary of References
Reference 240-25-002, Fuses and Relays
Reference 240-25-003, Designation of Parts Shown in Functional Schematic and Harness Diagram
Reference 240-25-004, Designation of Sections Shown in Functional Schematic
Reference 240-25-005, Wiring Harness Designations
Reference 240-25-006, Functional Schematic (Complete Tractor)
Group 26: Summary of Wiring Harnesses
Reference 240-26-001, Wiring Harnesses for Tractors without Engine Control Unit (ECU) - Summary of References
Reference 240-26-501, Wiring Harnesses for Tractors with Level 12 Engine Control Unit (ECU) up to Serial Number 381790 - Summary of References.
Reference 240-26-502, Wiring Harnesses for Tractors with Level 12 Engine Control Unit (ECU) and Noise Reduction from Serial Number 381791 - Summary of References
Group 26A: Wiring Harnesses
Reference 240-26-011, W01 - Wiring Harness - Power Supply
Reference 240-26-021, W02 - Wiring Harness - Engine for Tractors without Engine Control Unit
Reference 240-26-521, W02 - Wiring Harness - Engine for Tractors with Engine Control Unit (Level 12 ECU)
Reference 240-26-031, W03 - Wiring Harness - Starting Aid
240-26-041, W04 - Wiring Harness - Headlights
240-26-051, W05 - Wiring Harness - Worklights on Front Corner
Reference 240-26-081, W08 - Wiring Harness - Open Operator's Station (Tractors without Engine Control Unit)
Reference 240-26-581, W08 - Wiring Harness - Open Operator's Station, Tractors with Engine Control Unit (ECU) Level 12 (up to Serial No. 381790)
Reference 240-26-582, W08 - Wiring Harness - Open Operator's Station, Tractors with Engine Control Unit (ECU) Level 12 (from Serial No. 381791)
Reference 240-26-091, W09 - Wiring Harness - Cowl (Tractors without Engine Control Unit)
Reference 240-26-591, W09 - Wiring Harness - Cowl, for Tractors with Engine Control Unit (ECU Level 12)
Reference 240-26-141, W14 - Wiring Harness - 3-Terminal Power Outlet Socket
Reference 240-26-281, W28 - Wiring Harness - Front End of Transmission
Reference 240-26-301, W30 - Wiring Harness - Rear End of Transmission
Reference 240-26-302, W30 - Wiring Harness - Rear End of Transmission (Tractors with Noise Reduction from Serial Number 381791)
Reference 240-26-311, W31 - Wiring Harness - 7-Terminal Power Outlet Socket
Section 245: ELECTRONIC CONTROL UNITS
Group 05: Operation and General Information on Diagnostics
Special Tools
Reference 245-05-001, General Operation and Entering the Program Mode
Reference 245-05-002, Accessing Addresses and Diagnostic Trouble Codes
Reference 245-05-004, Electronic Control Units - Summary of Addresses
Group 20: Data BUS Systems, Theory of Operation
Reference 245-20-001, Data BUS Systems - Summary of References
Reference 245-20-002, Data-BUS Systems
Reference 245-20-003, Operation of the CAN BUS System
Reference 245-20-011, CAN-BUS Systems on Tractors with Engine Control Unit (ECU) Level12