John Deere 60D Compact Excavator Workshop Repair Service Manual TM10761 PDF - MJODTM10761.zip
This is the full factory-style service and repair guide for the John Deere 60D Compact Excavator, packed with the workshop details professionals rely on to keep, fix, and overhaul the machine.
Inside the John Deere 60D Compact Excavator workshop service & repair manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM10761 - John Deere 60D Compact Excavator Technical Manual - Repair.pdf
TM10761 - John Deere 60D Compact Excavator Technical Manual - Repair.epub
Total Pages: 632 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety
Torque Values
Tracks
Track System
Axles, Differentials and Suspension Systems
Axle Shaft, Bearings, and Reduction Gears
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary Systems
Cooling System
Intake System
External Fuel Supply Systems
Dampener Drive (Flex Coupling)
Elements
Frame or Supporting Structure
Frame Installation
Chassis Weights
Operators Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning System
Bulldozers (Blade)
Blades
Hydraulic System
Excavator
Buckets
Frames
Hydraulic System
Swing or Pivoting System
Mechanical Drive Elements
Hydraulic System
Dealer Fabricated Tools
tm10761 - 60D Excavator
Table of Contents
Foreword
Technical Information Feedback Form
Section 000: General Information
Group 0001: Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Add Cab Guarding for Special Uses
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Beware of Exhaust Fumes
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Pinching Hazard
Avoid Contact Between Attachments
Avoid Striking Solid Objects
Avoid Machine Tip Over
Use Special Care When Lifting Objects
Add and Operate Attachments Safely
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Group 0003: Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Metric Bolt and Cap Screw Torque Values
Additional Metric Cap Screw Torque Values
Check Oil Lines and Fittings
Service Recommendations for O-Ring Boss Fittings
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations for Flared Connections—Straight or Tapered Threads
Service Recommendations For Inch Series Four Bolt Flange Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Section 01: Tracks
Group 0130: Track System
Track Roller Remove and Install
Metal Face Seals Repair
Track Carrier Roller Remove and Install
Measure Rubber Track Lugs
Remove and Install Rubber Track
Metal Track Components Inspection
Track Shoe and Rubber Crawler Pad Remove and Install
Track Chain Remove and Install
Track Chain Disassemble and Assemble
Broken Track Chain Repair
Sprocket Remove and Install
Front Idler Remove and Install
Front Idler Disassemble and Assemble
Track Adjuster and Recoil Spring Remove and Install
Track Adjuster and Recoil Spring Disassemble and Assemble
Track Adjuster Cylinder Disassemble and Assemble
Section 02: Axles, Differentials and Suspension Systems
Group 0250: Axle Shaft, Bearings, and Reduction Gears
Travel Gearbox Remove and Install
Travel Gearbox Disassemble and Assemble
Group 0260: Hydraulic System
Travel Motor and Park Brake Remove and Install
Travel Motor Disassemble and Assemble
Travel Motor Cover Disassemble and Assemble
Travel Motor and Park-Brake Start-Up Procedure
Section 04: Engine
Group 0400: Removal and Installation
Engine Remove and Install
Exhaust Manifold Remove and Install
Valve Cover Remove and Install
Rocker Arm Assembly Remove and Install
Rocker Arm Assembly Disassemble and Assemble
Rocker Arm Assembly Inspection
Intake Manifold Remove and Install
Water Pump Remove and Install
Cylinder Head Remove and Install
Cylinder Head Disassemble and Assemble
Cylinder Head Inspection
Crankshaft Front Seal Replace
Timing Gear Cover Remove and Install
Timing Gear Case Remove and Install
Cylinder Block Disassemble and Assemble
Cylinder Block Inspection
Rear Oil Seal Remove and Install
Camshaft Remove and Install
Flywheel Remove and Install
Flywheel Disassemble and Assemble
Flywheel Housing Remove and Install
Oil Pan Remove and Install
Crankshaft Remove and Install
Crankshaft Disassemble and Assemble
Crankshaft Inspection
Piston and Connecting Rod Remove and Install
Piston and Connecting Rod Disassemble and Assemble
Piston and Connecting Rod Inspection
Oil Pump Remove and Install
Oil Pump Inspection
Thermostat Remove and Install
Thermostat Inspection
Fuel Injection Pump Remove and Install
Fuel Injection Nozzles Remove and Install
Fuel Injection Nozzles Disassemble and Assemble
Muffler Remove and Install
Starter Remove and Install
Alternator Remove and Install
Alternator Disassemble and Assemble
Section 05: Engine Auxiliary Systems
Group 0510: Cooling System
Radiator Remove and Install
Hydraulic Oil Cooler Remove and Install
Fan, Fan Guard, and Fan Shroud Remove and Install
Alternator Belt Remove and Install
Air Conditioning Belt Remove and Install
Coolant Surge Tank Remove and Install
Group 0520: Intake System
Air Cleaner Remove and Install
Group 0560: External Fuel Supply Systems
Fuel Tank Remove and Install
Primary Fuel Filter (Water Separator) Remove and Install
Final Fuel Filter Remove and Install
Section 07: Dampener Drive (Flex Coupling)
Group 0752: Elements
Dampener Drive (Flex Coupling) Remove and Install
Section 17: Frame or Supporting Structure
Group 1740: Frame Installation
Welding On Machine
Welding Repair of Major Structure
Group 1749: Chassis Weights
Counterweight Remove and Install
Section 18: Operators Station
Group 1800: Removal and Installation
Cab Remove and Install
Group 1810: Operator Enclosure
Windowpanes Dimensions
Group 1821: Seat and Seat Belt
Seat Remove and Install
Seat Belt Remove and Install
Left and Right Console Covers Remove and Install
Group 1830: Heating and Air Conditioning System
Refrigerant Cautions and Proper Handling
Flush and Purge Air Conditioner System
R134a Refrigerant Oil Information
R134a Refrigerant Recovery / Recycling and Charging Station Installation Procedure
Recover R134a Refrigerant
Evacuate R134a System
Charge R134a System
Compressor Remove and Install
Condenser Remove and Install
Heater and Air Conditioner Remove and Install
Receiver-Dryer Remove and Install
Section 32: Bulldozers (Blade)
Group 3201: Blades
Blade Remove and Install
Angle Blade Remove and Install
Angle Blade Frame Remove and Install
Blade Disassemble and Assemble
Angle Blade Disassemble and Assemble
Group 3260: Hydraulic System
Blade Pilot Controller Remove and Install
Blade Pilot Controller Disassemble and Assemble
Blade Cylinder Remove and Install
Blade Cylinder Disassemble and Assemble
Angle Blade Cylinder Remove and Install
Angle Blade Cylinder Disassemble and Assemble
Angle Blade Solenoid Valve Remove and Install
Angle Blade Solenoid Valve Disassemble and Assemble
Section 33: Excavator
Group 3302: Buckets
Bucket Remove and Install
Bucket Pin-Up Data
Group 3340: Frames
Bucket Link Remove and Install
Arm Remove and Install
Boom Remove and Install
Swing Boom Post Remove and Install
Inspect Pins and Bushings—Front Attachment
Bushing and Seal Remove and Install
Group 3360: Hydraulic System
Apply Vacuum to Hydraulic Oil Tank
Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy
Hydraulic Pump Start-Up Procedure
Hydraulic Pump Remove and Install
Hydraulic Pump Disassemble
Hydraulic Pump Assemble
Hydraulic Pump Regulator Disassemble and Assemble
Pilot Pump Remove and Install
Pilot Pressure Regulating Valve Remove and Install
Pilot Shutoff Solenoid Remove and Install
Solenoid Valve Manifold Remove and Install
Solenoid Valve Manifold Disassemble and Assemble
Pilot Valve (Left and Right) Remove and Install
Pilot Valve (Left and Right) Disassemble and Assemble
Travel Pilot Valve Remove and Install
Travel Pilot Valve Disassemble and Assemble
Auxiliary Pilot Control Valve Remove and Install
Auxiliary Pilot Control Valve Disassemble and Assemble
Boom Swing Pilot Control Valve Remove and Install
Boom Swing Pilot Control Valve Disassemble and Assemble
Control Valve Remove and Install
Control Valve Disassemble and Assemble
Hydraulic Oil Tank Remove and Install
Hydraulic Oil Tank Dissemble and Assemble
Restriction Valve Remove and Install
Hydraulic Oil Cooler Bypass Valve Remove and Install
Boom Cylinder Remove and Install
Boom Cylinder Disassemble and Assemble
Arm Cylinder Remove and Install
Arm Cylinder Disassemble and Assemble
Bucket Cylinder Remove and Install
Bucket Cylinder Disassemble and Assemble
Boom Swing Cylinder Remove and Install
Boom Swing Cylinder Disassemble and Assemble
Hydraulic Cylinder Bleed Procedure
Section 43: Swing or Pivoting System
Group 4350: Mechanical Drive Elements
Swing Gearbox Remove and Install
Swing Gearbox Disassemble and Assemble
Swing Bearing Remove and Install
Group 4360: Hydraulic System
Center Joint Remove and Install
Center Joint Disassemble and Assemble
Center Joint Air Test
Swing Motor and Park Brake Remove and Install
Swing Motor and Park Brake Disassemble and Assemble
Swing Motor and Park Brake Inspection
Swing Motor Start-Up Procedure
Crossover Relief Valve Disassemble and Assemble
Make-Up Valve Disassemble and Assemble
Section 99: Dealer Fabricated Tools
Group 9900: Dealer Fabricated Tools
ST4920 Track Recoil Spring Disassembly and Assembly Tool
DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool
DFT1112A Spacer
John Deere 60D Compact Excavator Repair Service Manual (TM10761)