Volvo PF6160 PF6170 Tracked Paver Workshop Repair Manual PDF - MVLVCONPF6160PF6170.zip
Volvo Tracked Pavers PF6160, PF6170 Service Repair Manual
This is the full official factory service and repair guide for the Volvo Tracked Pavers PF6160 and PF6170, complete with electrical wiring diagrams. It contains every piece of workshop data you need to service, troubleshoot, overhaul and rebuild these machines just like a trained professional technician would.
Volvo Construction Tracked Pavers PF6160, PF6170 workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Pages: 1,037 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
0 - GENERAL
1 - STANDARD PARTS, SERVICE
2 - ENGINE WITH MOUNTING AND EQUIPMENT
3 - ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
4 - POWER TRANSMISSION
5 - BRAKE
6 - STEERING
7 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
8 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
9 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPM.; MISC EQUIPM
0 - GENERAL
00 - DESCRIPTION; COMPLETE MACHINE
Description, complete machine
Machine identification
03 - SPECIFICATIONS
Conversion tables
Critical mounting torques
Diesel fuels - quality and function-[0129]
Hydraulic connections, tightening torques
Thread locking compound, application_specifications
Tightening torque, specifications_{03-02-19}
Tightening torque, specifications_{03-02-28}
Tightening torque, specifications_{03-02-41}
Tightening torque, specifications_{03-02-51}
Tightening torque, specifications_{03-03-04}
Tightening torque, specifications_{03-03-14}
07 - STANDARD TIME
Operation numbers for additional work
08 - TOOL
E-7003
E-7020
1 - STANDARD PARTS, SERVICE
16 - LUBRICANT; FUEL; OTHER FLUID
Alternative fuels
Arrival Inspection, according to Inspection Programme
Auger flights, checking
Battery system integrity, checking
Bogie cylinders, checking
Bogie height, checking
Bogie wheel mounting bolt torque, checking
Bogie wheel outer bearing, repacking
Clutch collar assembly, checking
Clutch torque, adjusting
Clutch torque, checking
Coolant, changing
Coolant freezing point, checking
Coolant level, checking
Coolers, cleaning
Cooling system integrity, checking
Delivery Inspection, according to Inspection Programme
Diesel fuels - quality and function
Drive wheel mounting bolt torque, checking
Emulsion pump strainer, cleaning
Emulsion tank level, checking
Engine air cleaner primary filter, cleaning
Engine air cleaner primary filter, replacing
Engine air cleaner secondary filter, replacing
Engine air cleaner system integrity, checking
Engine belt condition, checking
Engine oil and filter, changing
Engine oil level, checking
Fuel filter, replacing
Fuel, lubricant and filling capacities
Hopper hinges, inspecting
Hydraulic hoses, checking
Hydraulic oil, changing
Hydraulic oil filters, replacing
Hydraulic oil level, checking
Hydraulic oil return filter, replacing
Hydraulic oil, specifications
Lubricant recommendation
Lubrication and oil system, general specifications
Lubrication, every 1000 hours
Lubrication, every 10 hours
Lubrication, every 50 hours
Maintenance of Stored Machines, according to Inspection Programme
Maintenance service, every 1000 hours
Maintenance service, every 10 hours
Maintenance service, every 500 hours
Maintenance service, every 50 hours
Maintenance service, first 10 hours
Material handling components, inspecting
Parking brake function, checking
Planetary drive oil, changing
Planetary drive oil level, checking
Pump gearbox oil, changing
Pump gearbox oil level, checking
Recommended lubricants
Tyre wear and air pressure, checking
Water separator, checking
Water separator filter, replacing
17 - SERVICE
A few simple safety rules
Before operating
Before service, read
Charging batteries
Checklist after a fire or heat exposure
Cleanliness
Decontamination
Electrical system
Environmental handling for the future
Environment
General
Health hazards with paint, plastics and rubber
Safety concerns everybody!
Safety when handling oil and fuel
Safety when handling the machine
Safety when lifting and supporting the machine
Safety when working with batteries_{02-37-21}
Safety when working with batteries_{02-37-33}
Service positions
Some simple rules regarding tyre handling
Welding and grinding work
19 - GENERAL
A few simple safety rules
Before operating
Before service, read
Charging batteries
Checklist after a fire or heat exposure
Cleanliness
Decontamination
Electrical system
Environmental handling for the future
Environment
General
Health hazards with paint, plastics and rubber
Safety concerns everybody!
Safety when handling oil and fuel
Safety when handling the machine
Safety when lifting and supporting the machine
Safety when working with batteries_{03-48-33}
Safety when working with batteries_{03-48-42}
Service positions
Some simple rules regarding tyre handling
Welding and grinding work
2 - ENGINE WITH MOUNTING AND EQUIPMENT
21 - ENGINE
Engine, description
Engine, installing
Engine, removing
Engine, replacing
23 - FUEL SYSTEM
Fuel cooler, replacing
Fuel system, description
25 - INLET & EXHAUST SYSTEM
Air cleaner, installing
Air cleaner, removing
Silencer, installing
Silencer, removing
26 - COOLING SYSTEM
Fan motor, checking working pressure
Fan motor, installing
Fan motor, removing
Fan pump, installing
Fan pump, removing
Hydraulic motor, specifications
Hydraulic pumps, specifications
3 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS
30 - GENERAL
Failure Mode
Fault code list
Fault tracing information
31 - BATTERY
Batteries, replacing
Battery, connecting
Battery, disconnecting
36 - OTHER ELECTRICAL EQUIPMENT
J118 Connector
J119 Connector
J126 Connector
J132 Connector
J258 Connector
J263 Connector
J264 Connector
J265 Connector
J2 Connector
J34 Connector
J35 Connector
J36 Connector
J37 Connector
J38 Connector
J39 Connector
J40 Connector
J41 Connector
J42 Connector
J46 Connector
J47 Connector
J49 Connector
J51 Connector
J53 Connector
J57 Connector
J58 Connector
J79 Connector
J80 Connector
Junction box, installing
Junction box, removing
P100 Connector
P101 Connector
P102 Connector
P103 Connector
P104 Connector
P105 Connector
P106 Connector
P107 Connector
P108 Connector
P109 Connector
P10 Connector
P110 Connector
P111 Connector
P112 Connector
P113 Connector
P114 Connector
P11 Connector
P120 Connector
P121 Connector
P122 Connector
P123 Connector
P128 Connector
P129 Connector
P12 Connector
P130 Connector
P131 Connector
P134 Connector
P135 Connector
P136 Connector
P137 Connector
P138 Connector
P139 Connector
P13 Connector
P140 Connector
P141 Connector
P142 Connector
P143 Connector
P144 Connector
P145 Connector
P146 Connector
P147 Connector
P14 Connector
P15 Connector
P16 Connector
P17 Connector
P18 Connector
P19 Connector
P1 Connector
P20 Connector
P21 Connector
P22 Connector
P23 Connector
P24 Connector
P252 Connector
P253 Connector
P254 Connector
P255 Connector
P256 Connector
P257 Connector
P258 Connector
P259 Connector
P260 Connector
P261 Connector
P263 Connector
P264 Connector
P265 Connector
P266 Connector
P267 Connector
P270 Connector
P271 Connector
P272 Connector
P29 Connector
P30 Connector
P31 Connector
P32 Connector
P33 Connector
P36 Connector
P37 Connector
P38 Connector
P39 Connector
P40 Connector
P42 Connector
P43 Connector
P44 Connector
P47 Connector
P4 Connector
P50 Connector
P52 Connector