John Deere 6200, 6200L, 6300, 6300L, 6400, 6400L, 6500, 6500L Tractors Diagnosis and Tests Service Manual (TM4523) PDF - MJODTM4523.zip
Complete Diagnostic & Testing Technical Manual, complete with electrical wiring schematics, for John Deere Tractor models 6200, 6200L, 6300, 6300L, 6400, 6400L, 6500 and 6500L — packed with the workshop-level detail needed to service, troubleshoot and maintain these machines just like an expert technician.
The workshop Diagnostic & Tests technical manual for John Deere 2WD or MFWD Tractors 6200, 6200L, 6300, 6300L, 6400, 6400L, 6500 and 6500L contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm4523 - 6200, 6200l, 6300, 6300l,6400, 6400l, 6500, 6500l tractors Technical Manual.pdf
tm4523 - 6200, 6200l, 6300, 6300l,6400, 6400l, 6500, 6500l tractors Technical Manual.epub
Total Pages: 1,444 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Safety
Safety Measures
General Information
Specifications
Tune-Up
Predelivery Inspection
Engine
Removal and Installation
Fuel, Air Intake, Cooling and Exhaust Systems
Speed Control Linkage
Fuel System
Air Intake System
Cooling System
Cold Weather Starting Aids
Exhaust System
Electrical System
Connectors
Wiring Harness Routing
Charging Circuit
Starting Circuit
Switches, Relays and Solenoids
Monitoring System
Auxiliary Lighting and Electrical Components
Convenience and Accessory Components
SyncroPlus SyncroPlus is a trademark of Deere & Company. Transmission
Removal and Installation of Transmission Components
Summary of Important Specifications
Transmission Shift Controls
PERMA-CLUTCH 2 PERMA-CLUTCH 2 is a trademark of Deere & Company., Transmission Oil Pump and Valves
Gear Transmission
Creeper Transmission
Range Transmission
PowrQuadPowrQuad is a trademark of Deere & Company. Transmission
Removal and Installation of PowrQuadPowrQuad is a trademark of Deere & Company. Module
Transmission Shift Controls
PowrQuadPowrQuad is a trademark of Deere & Company. Module
Drive Systems
Component Removal and Installation
U-Jointed Shafts and Torsion Damper
Front Wheel Drive Clutch Up to Transmission Serial No. 114447
Front Wheel Drive Clutch, Transm. Serial No. 114448 to 161066
Front Wheel Drive Clutch From Transmission Serial No. 161067
Differential
Hydraulic Pump Drive
Final Drives
Rear PTO Options
Front Implement Drive
Steering and Brakes
Hydrostatic Steering
Steering Cylinders
Brake Valve
Rear Brakes
Hydraulic System
Controls
Hydraulic Pump and Charge Pump
Valves
Rockshaft and Rockshaft Cylinder
Three-Point Hitch
Selective Control Valves and Couplers
Independent Control Valve
Miscellaneous
Component Removal and Installation
Main Frame
Front Axle
Front and Rear Wheels
Center Link Bracket
Swinging Drawbar
Operator Station
Tilting, Removing and Installing the Operator’s Cab
Controls
Air Conditioning System
Heating System
Seat
ROPS andComfortGard ComfortGard is a trademark of Deere & Company. Cab
Low Clearance Cab
Electronic Hitch Control Components
Special Tools (Dealer-Fabricated)
Special Tools (Dealer-Fabricated)
tm4523 - 6200, 6200l, 6300, 6300l,6400, 6400l, 6500, 6500l tractors - Table of Contents
Foreword
Section 05: Safety
Group 05: Safety Measures
Recognize Safety Information
Prevent Machine Runaway
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Wear Protective Clothing
Work In Ventilated Area
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Keep ROPS Installed Properly
Replace Safety Signs
Dispose of Waste Properly
Live With Safety
Section 10: General Information
Group 05: Specifications
Specifications
Diesel Engine Oil
Transmission and Hydraulic Oil
Transmission and Hydraulic Oil
Transmission, Hydraulic, and Gear Case Oil
Diesel Engine Coolant
Grease
Oil Filters
Mixing of Lubricants
Alternative and Synthetic Lubricants
Lubricant Storage
Unified Inch Bolt and Cap Screw Torque Values
Metric Bolt and Cap Screw Torque Values
Serial Number Plates
Product Identification Number and Component Serial Numbers
Group 10: Tune-Up
Specifications
Using High-Pressure Washers
Preliminary Engine Test
Tractor Tune-Up
Checking Fuel Filter
Bleeding the Fuel System
Neutral Start Circuit
Back-Up Alarm Check
Final Engine Check
Tractor Operation Check
Group 15: Predelivery Inspection
Predelivery Inspection
Section 20: Engine
Group 00: Removal and Installation
Special or Essential Tools
Specifications
Removing Engine
Installing the Engine
Bleeding Fuel System
Replacing the Engine Mountings
Section 30: Fuel, Air Intake, Cooling and Exhaust Systems
Group 05: Speed Control Linkage
Specifications
Adjusting Throttle Hand Lever and Pedal
Adjusting Speed Control Linkage
Exploded View of Hand Throttle Lever
Exploded View of Accelerator Pedal (6200 to 6500 Tractors)
Exploded View of Accelerator Pedal (6200L to 6500L Tractors)
Group 10: Fuel System
Special Tool (Dealer-Manufactured)
General Information
Removing Fuel Tank
Installing Fuel Tank
Replacing the Fuel Gauge Sending Unit
Replacing the Fuel Gauge Sending Unit
Replacing Fuel Transfer Pump
Bleeding the Fuel System
Changing Fuel Filter
Group 15: Air Intake System
General Information
Air Intake System-Exploded View
Group 20: Cooling System
General Information
Specifications
Removing Radiator
Replacing Fan and Viscous Fan Drive
Installing Radiator
Relieving Drive Belt
Replacing Drive Belt
Replacing Drive Belt Tensioner
Repairing Drive Belt Tensioning Device
Aligning the Hydraulic Drive Belt Tensioner (From Tractor Serial No. 107753 to 152341)
Hydraulic Drive Belt Tensioner ( Up to tractor serial no. 159438)-Exploded View
Hydraulic Drive Belt Tensioner ( From tractor serial no. 107753 to 152341)-Exploded View
Group 25: Cold Weather Starting Aids
Fuel Preheater
Electric Starting Aid
Coolant Heater
Transmission Oil Preheater
Group 30: Exhaust System
Specifications
Installing the Muffler
Installing the Muffler Pipe
Installing the Exhaust Pipe
Replacing the Exhaust Pipe
Section 40: Electrical System
Group 05: Connectors
Special or Essential Tools
Other Material
General Information
Disconnecting Electrical Circuit
Metri-Pack Metri-Pack is a trademark of the PACKARD ELECTRIC Company. Connector
Replace Weather Pack Weather Pack is a trademark of Packard Electric. Connector
Changing Terminals
Crimp Snap In Connector (CRIMP SNAP IN is a trade name of the AMP company)
CPC Connector (CPC is a trade name of the AMP company)
Installing Terminal
Use Electrical Insulating Compound
Replace Load Center Connector
Replace Power Distribution Center Connectors
Group 10: Wiring Harness Routing
Ground Point Locations
Removing and Installing Engine Wiring Harness
Removing and Installing Cab Wiring Harness
Removing and Installing the Cab Roof Wiring Harness
Removing and Installing Wiper and Air-Conditioning Harness
Removing and Installing Wiper Wiring Harness (Low-Clearance Cab)
Removing and Installing the Wiring Harness for the Cab Interior Lights (Low-Clearance Cab)
Removing and Installing the Open-Station Wiring Harness
Removing and Installing the Transmission Wiring Harness
Removing and Installing Transmission Wiring Harness(With Electrical Reverser Control)
Removing and Installing the Back-Up Alarm Wiring Harness(SyncroPlusSyncroPlus is a trademark of Deere & Company. Transmission)
Removing and Installing the Back-Up Alarm Wiring Harness(PowrQuadPowrQuad is a trademark of Deere & Company. Transmission)
Group 15: Charging Circuit
Repair Alternator-Use CTM
General
Specifications
Removing Alternator
Relieving Drive Belt
Group 20: Starting Circuit
Special or Essential Tools
Specifications
Repair Starter-Use CTM
Removing the Starting Motor
Group 25: Switches, Relays and Solenoids
Disconnecting Electrical Circuit
Specifications
Replace Stop Light Switch
Removing and Installing the Thermostat Switch Up to Tractor Serial No. 170 667
Removing and Installing the Thermostat Switch from Tractor Serial No. 170 668
Removing and Installing the High/Low Pressure Switch
Replace Blower Switch
Replace Compressor Switch
Remote Control of Rockshaft
Replace MFWD Switch
Replace PTO Switch
Replacing the Neutral Start Switch
Replace Main Switch
Replace Light Switch and Hazard Warning Light Switch
Replace Switches on Multi-Function Unit (Tractors Without Electrical Reverser Control)
Replace Switches on Multi-Function Unit (Tractors With Electrical Reverser Control)
Replace Dome Light Switch
Replacing the Coil on the Solenoid Valve (Front-Wheel Drive)
Replacing the Coils on the Solenoid Valves of the Differential Lock and Rear PTO
Replacing the Coils on the Solenoids for Electrical Reverser Control
Differential Lock Switch
Replacing the Sensitivity Potentiometer
Replace Hitch Control Potentiometer and Switch
Replacing the Position Sensor
Removing the Draft Sensors
Replace Fuel Shut-Off Solenoid
Replacing the Starting Motor Relay
Fuses
Fuses (Load Center 1)
Fuses (Load Center 2)
Fuses (2-Post ROPS)
Group 30: Monitoring System
Special Tool (Dealer-Manufactured)
Disconnecting Electrical Circuit
Replace PTO Speed Sending Unit
Replacing Engine Oil Pressure Sending Unit
Replacing Engine Speed Sending Unit
Replacing Air Cleaner Sending Unit
Replacing Coolant Temperature Sending Unit
Replacing the Fuel Gauge Sending Unit
Replacing the Fuel Gauge Sending Unit
Replace Speed Sending Unit
Temperature and Pressure Sending Units
Replacing Overvoltage Protection
Removing Instrument Unit
Group 40: Auxiliary Lighting and Electrical Components
Replace Seven-Terminal Outlet Socket
Replace Three-Terminal Outlet Socket
Group 45: Convenience and Accessory Components