John Deere 5225 5325 5425 5525 5603 5625 Tractor Diagnostic & Tests Service Manual TM2197 PDF - MJODTM2197.zip

A full Diagnosis & Tests Technical Manual featuring electrical wiring schematics for the John Deere 5225, 5325, 5425, 5525, 5603, and 5625 Tractors—packed with everything needed to maintain, troubleshoot, service, and rebuild these machines the way professional technicians do.

The workshop-level Diagnosis & Tests technical manual for John Deere Tractors 5225, 5325, 5425, 5525, 5625, and 5603 covers:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

tm2197 - 5225, 5325, 5425, 5525, 5625, and 5603 Tractors Diagnostic Technical Manual.pdf

Total Pages: 2,004 pages

File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

GENERAL

Safety

General Specifications

General References

DIAGNOSTIC TROUBLE CODES

CCU Code Diagnostics

HCU Code Diagnostics

PTR Code Diagnostics

OBSERVABLE SYMPTOMS

Engines

Fuel and Air

Electrical

Control Units

POWRREVERSER Transmissions

Drive Systems

Steering and Brakes

Hydraulics

Operator Station

SYSTEM DIAGNOSIS

Starting, Charging and Start Aid

POWRREVERSER Transmission

Differential Lock

MFWD

Rear PTO

Steering

Rear Brakes

Rear SCV System Diagnosis

Mid-Mount Control Valve System Diagnosis

Rear Hitch System Diagnosis

Air Conditioning

ENGINES

General Information

Tests and Adjustments

Engine System Theory of Operation

FUEL AND AIR

General Information

Fuel and Air Theory of Operation

ELECTRICAL

Load Center Fuses and Relays

Tests and Adjustments

Theory of Operation

Functional Schematics

Connector Information

CONTROL UNITS

General References

Tests and Adjustments

CCU

HCU

PTR

POWRREVERSERPOWRREVERSER is a trademark of Deere & Company

Transmission

General Information

Preliminary and Operational Checks

Tests and Adjustments

Theory of Operation

Schematics and Diagrams

DRIVE SYSTEMS

General Information

Preliminary and Operational Checks

Tests and Adjustments

Theory of Operation

Schematics and Diagrams

STEERING AND BRAKES

General Information

Preliminary And Operational Checks

Test And Adjustments

Theory Of Operation

HYDRAULICS

General Information

Operational and Preliminary Checks

Tests and Adjustments

Theory of Operation

Schematics and Diagrams

OPERATOR STATION

General information

Preliminary and Operational Checks

Tests and Adjustments

Theory of Operation

SERVICE TOOLS

Dealer Fabricated Tools

Service Tools and Kits

tm2197 - 5225, 5325, 5425, 5525, 5625, and 5603 Tractors Diagnostic Technical Manual

Table of Contents

Foreword

Section 210: GENERAL

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Service and Operate Chemical Sprayers Safely

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Keep ROPS Installed Properly

Service Tires Safely

Avoid Harmful Asbestos Dust

Practice Safe Maintenance

Use Proper Tools

Dispose of Waste Properly

Prevent Machine Runaway

Handle Starting Fluid Safely

Service Cooling System Safely

Stay Clear of Rotating Drivelines

Protect Against High Pressure Spray

Construct Dealer-Made Tools Safely

Clean Vehicle of Hazardous Pesticides

Live With Safety

Group 10: General Specifications

Reference 210-10-001, General Specifications

Reference 210-10-002, General Reference List

Group 15: General References

Reference 210-15-002, Bolt and Cap Screw Torque Values

Reference 210-15-003, Glossary of Terms

Reference 210-15-004, JIC Hydraulic Symbols

Reference 210-15-005, Wiring Diagram and Schematic Information

Reference 210-15-006, Electrical Schematic Symbols

Reference 210-15-007, Reading Wiring Schematics and Diagrams

Reference 210-15-008, Visually Inspect Electrical System

Reference 210-15-009, Seven-Step Electrical Procedure

Reference 210-15-010, Using a Probe Light

Reference 210-15-011, Circuit Types

Reference 210-15-012, Circuit Malfunctions

Reference 210-15-013, Troubleshooting Circuit Malfunctions

Reference 210-15-014, Understanding Electrical vs. Electronic Circuits

Reference 210-15-015, Intermittent Electronic Problems

Reference 210-15-016, Relay Circuit Types

Reference 210-15-017, Using a Digital Multimeter

Reference 210-15-101, Troubleshooting Unresolved Problems

Section 211: DIAGNOSTIC TROUBLE CODES

Group CCU: CCU Code Diagnostics

CCU 000629.12 - CCU Control Unit Fault

CCU 001638.00 - Hydraulic Oil Temperature Very Hot

CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High

CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low

CCU 001883.01 - Rear PTO Underspeed

CCU 524016.04 - CCU Switched Supply Voltage Low

CCU 524037.02 - MFWD Switch Circuit Fault

CCU 524224.14 - Rear PTO Disabled

CCU 524235.05 - MFWD Solenoid Circuit Fault

CCU 524252.05 - Rear PTO Solenoid Circuit Fault

Group HCU: HCU Code Diagnostics

HCU 000158.04 - HCU Switched Supply Voltage Low

HCU 000168.04 - HCU Unswitched Supply Voltage low

HCU 000190.02 - Rear Hitch Calibration Fault/Engine Speed Low

HCU 000629.12 - HCU Control Unit Fault

HCU 000630.13 - HCU Calibration Fault/Not Calibrated

HCU 001079.03 - HCU Sensor Supply Voltage High

HCU 001079.04 - HCU Sensor Supply Voltage Low

HCU 001638.02 - HCU Calibration Fault/Hydraulic Oil Temperature Low

HCU 001873.03 - Rear Hitch Position Sensor Circuit Voltage High

HCU 001873.04 - Rear Hitch Position Sensor Circuit Voltage Low

HCU 001873.13 - HCU Calibration Fault/Rear Hitch Position Sensor Circuit

HCU 001881.03 - Rear Hitch Draft Sensor Circuit Voltage High

HCU 001881.04 - Rear Hitch Draft Sensor Circuit Voltage Low

HCU 001881.13 - HCU Calibration Fault/Rear Hitch Draft Sensor Circuit

HCU 521000.02 - Rear Hitch External Switch Circuit Fault

HCU 521000.31 - Rear Hitch External Switch Circuit Fault

HCU 521001.02 - HCU Calibration Fault/Rear Hitch Raise Valve Gain

HCU 521001.05 - Rear Hitch Raise Solenoid Current Low

HCU 521001.06 - Rear Hitch Raise Solenoid Current High

HCU 521001.07 - HCU Calibration Fault/Rear Hitch Raise Valve

HCU 521001.11 - HCU Calibration Fault/Rear Hitch Raise Valve

HCU 521001.13 - HCU Calibration Fault/Rear Hitch Raise Valve

HCU 521002.05 - Rear Hitch Lower Solenoid Current Low

HCU 521002.06 - Rear Hitch Lower Solenoid Current High

HCU 521002.07 - HCU Calibration Fault/Rear Hitch Lower Valve

HCU 521002.11 - HCU Calibration Fault/Rear Hitch Lower Valve

HCU 521002.13 - HCU Calibration Fault/Rear Hitch Return Valve

HCU 523832.03 - Rear Hitch Rate-of-Drop Sensor Circuit Voltage High

HCU 523832.04 - Rear Hitch Rate-of-Drop Sensor Circuit Voltage Low

HCU 523833.03 - Rear Hitch Height-Limit Sensor Circuit Voltage High

HCU 523833.04 - Rear Hitch Height-Limit Sensor Circuit Voltage Low

HCU 523834.03 - Rear Hitch Control Lever Sensor Circuit Voltage High

HCU 523834.04 - Rear Hitch Control Lever Sensor Circuit Voltage Low

HCU 523834.13 - Hitch Calibration Fault/Hitch Control Lever

HCU 523842.03 - Rear Hitch Load/Depth Sensor Circuit Voltage High

HCU 523842.04 - Rear Hitch Load/Depth Sensor Circuit Voltage Low

HCU 523843.02 - Rear Raise/Lower Switch Circuit Fault

HCU 523910.02 - HCU Control Unit Fault

HCU 523952.31 - Rear Hitch Disabled/HCU Configuration

HCU 524016.04 - HCU Switched Supply Voltage Low/Rear Hitch Solenoids

Group PTR: PTR Code Diagnostics

PTR 000162.02 - Hi/Lo switch Circuit Conflict

PTR 000162.30 - Hi/Lo switch Stuck On

PTR 000168.01 - PTR Unswitched Supply Voltage Low

PTR 000190.18 - Engine Speed Low

PTR 000191.00 - Transmission Overspeed During Calibration

PTR 000191.17 - Transmission Underspeed

PTR 000598.02 - Clutch Pedal Switch/Sensor Circuit Conflict

PTR 000598.04 - Clutch Pedal Switch/Transmission Enable Sensor Circuit Conflict

PTR 000628.02 - EOL Data Fault

PTR 000630.07 - PTR Calibration Fault/Tractor Movement

PTR 000630.14 - PTR Not Calibrated

PTR 000734.05 - Forward Solenoid Circuit Fault

PTR 000735.05 - Reverse Solenoid Circuit Fault

PTR 000736.05 - Hi/Lo solenoid Circuit Fault

PTR 000752.03 - Infinitely Variable Shuttle Control Circuit Voltage High

PTR 000752.04 - Infinitely Variable Shuttle Control Circuit Voltage Low

PTR 001079.03 - Sensor Reference Circuit Voltage High

PTR 001079.04 - Sensor Reference Circuit Voltage Low

PTR 001504.30 - Seat Switch Circuit Fault

PTR 523959.31 - Operator Left Seat with Directional Reverser Lever in Gear

PTR 523960.31 - Operator Not Seated During a Directional Reverser Lever Command

PTR 524017.07 - Gearshift Lever in Park with Directional Reverser Lever in Gear

PTR 524020.31 - Directional Reverser Lever in Gear at Power-Up

PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault

PTR 524029.02 - Clutch Pedal Sensor Circuit Conflict

PTR 524029.15 - Clutch Pedal Sensor Circuit Voltage High

PTR 524029.16 - Clutch Pedal Sensor Circuit Voltage High, NR

PTR 524029.17 - Clutch Pedal Sensor Circuit Voltage Low

PTR 524029.18 - Clutch Pedal Sensor Circuit Voltage Low, NR

PTR 524060.03 - Transmission Enable Signal High During Operation

PTR 524060.04 - Transmission Enable Signal Low During Operation

PTR 524081.31 - Come-Home Mode Active

PTR 524160.02 - Not Neutral Signal Conflicts with Neutral Signal

PTR 524230.05 - Enable Proportional Valve Circuit Fault

PTR 524230.07 - Enable Valve Stuck Open

PTR 524234.03 - Enable Pressure Sensor Circuit Voltage High

PTR 524234.04 - Enable Pressure Sensor Circuit Voltage Low

Section 212: OBSERVABLE SYMPTOMS

Group 20: Engines

Engine Problems

Group 30: Fuel and Air

Fuel and Air Problems

Group 40: Electrical

12-Volt Electrical Problems

Connector Problems

Group 45: Control Units

Control Unit Problems

Group 51: Syncshuttle™ Transmissions

Syncshuttle Syncshuttle is a trademark of Deere & Company Transmission Problems

Group 55: PowrReverser™ Transmissions

PowrReverser PowrReverser is a trademark of Deere & Company Transmission Problems

Group 56: Drive Systems

Drive System Problems

Group 60: Steering and Brakes

Steering and Brake System Problems

Group 70: Hydraulics

Hitch Problems

Selective Control Valve Problems

Group 90: Operator Station

Air Conditioning Problems

Section 213: SYSTEM DIAGNOSIS

Group 40: Starting, Charging and Start Aid

Reference 213-40-001, Starting, Charging and Start Aid System Diagnosis

Group 51: Syncshuttle™ Transmission

Reference 213-51-001, SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmission Diagnosis

Group 55: PowrReverser™ Transmission

Reference 213-55-001, POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmission System Diagnosis

Group 56A: Differential Lock

Reference 213-56A-001, Differential Lock System Diagnosis

Group 56B: MFWD

Reference 213-56B-001, MFWD System Diagnosis—5225, 5325, 5425, 5525 and 5625 With SYNCSHUTTLE SYNCSHUTTLE is a trademark of Deere & Company Transmissions

Reference 213-56B-002, MFWD System Diagnosis—5225, 5325, 5425, 5525 and 5625 With POWRREVERSER POWRREVERSER is a trademark of Deere & Company Transmissions

Reference 213-56B-003, MFWD System Diagnosis—5603, 5083E Limited, 5093E Limited, and 5101E Limited

Group 56C: Rear PTO

Reference 213-56C-001, Rear Mechanical PTO System Diagnosis

Reference 213-56C-002, Rear Electro-Hydraulic PTO System Diagnosis

Group 60A: Steering

Reference 213-60A-001, Steering System Diagnosis

Group 60B: Rear Brakes

Reference 213-60B-001, Rear Brake System Diagnosis

Group 70A: Rear SCV System Diagnosis

Reference 213-70A-001, Triple Deluxe Rear SCV System Diagnosis

Reference 213-70A-002, Single and Dual Rear SCV System Diagnosis

Group 70B: Mid-Mount Control Valve System Diagnosis

Reference 213-70B-001, Triple Mid-Mount Control Valve System Diagnosis

Reference 213-70B-002, Dual Mid-Mount Control Valve System Diagnosis

Group 70C: Rear Hitch System Diagnosis

Reference 213-70C-001, Rear Mechanical Hitch System Diagnosis