John Deere 5036D 5038D 5039D 5042D 5045D 5047D 5050D 5105 5305 Tractor Repair & Diagnostic Workshop Manual PDF (TM900719) - MJODTM900719.zip
Everything you need in one fully comprehensive service guide, featuring electrical schematics for John Deere models 5036D, 5038D, 5039D, 5042D, 5045D, 5047D, 5050D, and 5305 (PIN prefix PY or 1PY). Packed with dealer-level instructions covering upkeep, fault-finding, fixing, and overhauls (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting), so you can work like a trained technician.
The technical service manual for John Deere 5036D, 5038D, 5039D, 5042D, 5045D, 5047D, 5050D, 5105, and 5305 Tractors contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm900719 - 5036D, 5038D, 5039D, 5042D, 5045D, 5047D,5050D , 5105 and 5305 Tractors (Export Edition) Technical Manual.pdf
tm900719 - 5036D, 5038D, 5039D, 5042D, 5045D, 5047D,5050D , 5105 and 5305 Tractors (Export Edition) Technical Manual.epub
Total Pages: 1,594 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTION
Foreword
Product and Market Identification
General Information
Safety
General Specifications
Fuel and Lubricants
Serial Number Locations
Features and Accessories
Engine Repair
Engine
Cylinder Head and Valves
Cyl. Block, Liners, Pistons & Rods
Crankshaft, Main Bearings and Flywheel
Camshaft and Timing Gear Train
Lubrication System
Cooling System
Telematics Repair
JDLink Dealer App Guide
Telematics JDLink Mobile App User Guide (If Equipped)
Fuel and Air Intake System Repair
Fuel System
Air Intake and Exhaust System
Speed Control Linkage
Electrical Repair
Battery, Starter and Alternator
Electrical System Components
Wiring Harness
Power Train Repair
Clutch Housing
Clutch Assembly
'AA' Transmission
Mechanical Front Wheel Drive – If Equipped
Rear PTO Dual Clutch
Rear PTO Single Clutch
Differential
Final Drives
Steering and Brake Repair
Steering Repair
Brake Repair
Hydraulic Repair
Hydraulic Pump and Filter
JD Rockshaft
Miscellaneous Repair
Front Axle
Wheels
3-Point Hitch
Hood
Operator Station Repair
Seat and Support
Operator Platform
Fenders
Roll-Gard™
Operational Checkout Procedures
Operational Checkout Procedures
Engine Operation, Tests and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Fuel/Air Operation, Tests and Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Electrical System Operation, Tests & Adjustments
Component Location
Theory of Operation
Wiring Schematics
Diagnosis, Test and Adjust
Power Train Operation, Tests & Adjustments
Component Location- 'AA' Power Train
Theory of Operation- 'AA' Transmission
Diagnosis, Tests and Adjustments-Power Train
Steering and Brake Operation, Tests & Adjustments
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
Hydraulic System Operation, Tests & Adjustments
Component Location
Theory of Operation
Diagnosis
Hydraulic Tests
Adjustments - JD Rockshaft
Hydraulic Schematics
TABLE OF CONTENTS...1
Section 10: General Information...31
Group 05: Safety...31
Recognize Safety Information...36
Understand Signal Words...37
Follow Safety Instructions...38
Prepare for Emergencies...39
Wear Protective Clothing...40
Protect Against Noise...41
Handle Fuel Safely—Avoid Fires...42
Handle Starting Fluid Safely...43
Fire Prevention...44
In Case of Fire...45
Avoid Static Electricity Risk When Refueling...46
Keep ROPS Installed Properly...48
Use Foldable ROPS and Seat Belt Properly...49
Stay Clear of Rotating Drivelines...50
Use Steps and Handholds Correctly...52
Read Operator’s Manuals for ISOBUS Controllers...53
Use Seat Belt Properly...54
Operating the Tractor Safely...55
Avoid Backover Accidents...57
Limited Use in Forestry Operation...58
Operating the Loader Tractor Safely...59
Keep Riders Off Machine...60
Instructional Seat...61
Use Safety Lights and Devices...62
Use a Safety Chain...63
Transport Towed Equipment at Safe Speeds...64
Use Caution on Slopes, Uneven Terrain, and Rough Ground...66
Freeing a Mired Machine...67
Avoid Contact with Agricultural Chemicals...68
Handle Agricultural Chemicals Safely...69
Handling Batteries Safely...71
Avoid Heating Near Pressurized Fluid Lines...73
Remove Paint Before Welding or Heating...74
Handle Electronic Components and Brackets Safely...75
Practice Safe Maintenance...76
Avoid Hot Exhaust...78
Clean Exhaust Filter Safely...79
Work In Ventilated Area...82
Support Machine Properly...83
Prevent Machine Runaway...84
Park Machine Safely...85
Transport Tractor Safely...86
Service Cooling System Safely...87
Service Accumulator Systems Safely...88
Service Tires Safely...89
Service Front-Wheel Drive Tractor Safely...90
Tightening Wheel Retaining Bolts/Nuts...91
Avoid High-Pressure Fluids...92
Do Not Open High-Pressure Fuel System...93
Store Attachments Safely...94
Decommissioning — Proper Recycling and Disposal of Fluids and Components...95
Group 10: General Specifications...1474
John Deere 5036D Tractor...99
John Deere 5038D Tractor...105
John Deere 5038D Tractor...105
John Deere 5039D Tractor...108
John Deere 5042D Tractor...114
John Deere 5042D Tractor...114
John Deere 5045D Tractor...120
John Deere 5045D Tractor...120
John Deere 5047D Tractor...123
John Deere 5050D Tractor...129
John Deere 5050D Tractor...129
John Deere 5105 Tractor...132
John Deere 5305 Tractor...135
Ground Speeds...143
Ground Speeds...143
Ground Speeds...143
Metric Bolt and Screw Torque Values...144
Unified Inch Bolt and Screw Torque Values...146
Group 15: Fuel and Lubricants...33
Diesel Fuel...150
Fuel Storage...152
Do Not Use Galvanized Containers...153
Fill Fuel Tank...154
Diesel Engine Oil — Tier 2 and Stage II...155
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III...157
Diesel Engine Coolant (engine with wet sleeve cylinder liners)...159
Transmission and Hydraulic Oil...161
Grease (Specific Application)...163
Grease...164
Alternative and Synthetic Lubricants...165
Lubricant Storage...166
Group 20: Serial Number Locations...33
Serial Numbers...168
Product Identification Number Location...169
Engine Serial Number Location...170
Fuel Injection Pump Serial Number Location...171
Alternator Serial Number Location...172
Power Steering Valve Serial Number Location...173
Starter Serial Number Location...174
Transmission Serial Number Location...175
Front Axle Serial Number Location- 2WD...176
Front Axle Serial Number Location—MFWD...177
Group 25: Features and Accessories...180
Features and Accessories...180
Standard Features...182
Field Installed Optional Kits and Accessories...183
Section 20: Engine Repair...184
Group 05: Engine...184
Engine—Summary of References...191
Service Equipment and Tools...817
Specifications...1474
John Deere Engine Repair...194
Remove Engine...195
Install Engine...202
Group 10: Cylinder Head and Valves...184
Cylinder Head and Valves—Summary of References...209
Special or Essential Tools...1154
Specifications...1474
Torques for Hardware...411
Cylinder Head - Exploded View...265
Check Valve Lift...217
Remove Cylinder Head (With Turbo Charger)...218
Remove cylinder head...222
Clean Injection Nozzle Bores...224
Valve Actuating Parts...225
Remove Valves and Valve Springs...226
Checking Cylinder Head Flatness...227
Clean Valve Guides...228
Measure Valve Guides...229
Knurl Valve Guides...231
Clean and Inspect Valve Seats...232
Lapping Valve Seats...233
Check Valve Recess...234
Remove Valve Seat Inserts...235
Valve Seat Insert Installation...237
Check Valves...238
Grind Valves...239
Check Valve Spring Compression...240
Inspect Valve Rotators...241
Install Valves...242
Install Cylinder Head...244
Torque Turn Tightening Method...246
Checking Rocker Arm Shaft...248
Reassembling Rocker Arm Shaft...250
Install Rocker Arm Assembly...252
Valve Clearance...253
Valve Adjustment Sequence...254
Install Rocker Arm Cover...256
Final Work...257
Group 15: Cyl. Block, Liners, Pistons & Rods...185
Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons Cyl. Block, Liners, Pistons & Rods—Summary of References{pgNO}185 Rods—Summary of References{pgNO}662 Rods—Summary of References{pgNO}661 Rods—Summary of References{pgNO}542 Rods—Summary of References{pgNO}541 Rods—Summary of References{pgNO}259 Rods—Summary of References...258
Special or Essential Tools...1154
Specifications...1474
Torques for Hardware...411
Exploded View...265
Connecting Rods - General Information...266
Remove Pistons and Connecting Rods...268
Measure Cylinder Liner Bore...270
Remove Cylinder Liners...271
Cylinder Liner Deglazing...272
Cylinder Block Cleaning...273
Check Piston Cooling Jets...274
Cam Follower Bore Measure...275
Measure Camshaft Bore...276
Remove Camshaft Bushing...277
Install Camshaft Bushing...278
Measure Crankshaft Bore...279
Replace Crankshaft Bearing Caps...280
Cylinder Block Top Desk Flatness...281
Measure Cylinder Liner Protrusion...282
Liner Packing Installation...284
Liner O-Ring Installation...285
Install Cylinder Liners...286
Measure Connecting Rod Bearing...287
Rod Bearing Clearance...289
Measure Connecting Rod Bushing...290
Replace Connecting Rod Bushing...291
Measure Piston Pin...292
Clean and Inspect Pistons...293
Measure Piston Pin Bore...294
Piston Top Ring Groove...295
Second and Third Piston Ring Grooves...296
Piston Head and Skirt Checking...297
Install Piston Rings...298
Piston Rings Staggering...300
Piston/Liner Set Information...301
Assemble Piston and Connecting Rod...302
Install Piston and Connecting Rod...304
Measure Piston Protrusion...308
Complete Final Assembly...309
Group 20: Crankshaft, Main Bearings and Flywheel...186
Crankshaft, Main Bearings and Flywheel—Summary of References...313
Special or Essential Tools...1154
Specifications...1474
Torques For Hardware...509
Remove Crankshaft Pulley...317
Install Crankshaft Pulley...318
Flywheel Removal...319
Flywheel Ring Gear Replacement...320
Install Ball Bearing...321
Install Flywheel...322
Remove Crankshaft Rear Oil Seal...323
Flywheel Housing Replacement...325
Install Oil Seal/Wear Sleeve...327
Crankshaft End Play Measure...328
Remove Crankshaft...330
Crankshaft Inspection...331