Caterpillar 416 426 428 436 438 Backhoe Loader Workshop Repair Manual PDF 5PC H8P L8P 7BC 5KF 6TC H7D L7D 3DJ - MCAT5PC416438.zip
A full workshop and repair manual, complete with Electrical Wiring Diagrams, covering the Caterpillar 416, 426, 436, 428, and 438 BACKHOE LOADERS — packed with every technical detail needed to service, troubleshoot, fix, and rebuild these machines to professional-mechanic standards.
The Caterpillar 416, 426, 436, 428, 438 BACKHOE LOADERS workshop service repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
416 BACKHOE LOADER 5PC
416 BACKHOE LOADER H8P
416 BACKHOE LOADER L8P
426 BACKHOE LOADER 7BC
436 BACKHOE LOADER 5KF
428 BACKHOE LOADER 6TC
428 BACKHOE LOADER H7D
428 BACKHOE LOADER L7D
438 BACKHOE LOADER 3DJ
PRODUCT DETAILS:
Total Pages: 1,011 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
SENR3114 - Systems Operation (4.236 DIESEL ENGINE FOR BACKHOE LOADERS).pdf
SENR3114 - Testing and Adjusting (4.236 DIESEL ENGINE FOR BACKHOE LOADERS).pdf
SENR3129 - Disassembly and Assembly (BACKHOE LOADER ENGINE).pdf
SENR3131 - Specifications (416, 426, 428, 436, 438 & SERIES II BACKHOE LOADERS TRANSMIS).pdf
SENR3132 - Systems Operation (416, 426, 428, 436, 438 & SERIES II BACKHOE LOADERS TRANSMISION).pdf
SENR3132 - Testing and Adjusting (416, 426, 428, 436, 438 & SERIES II BACKHOE LOADERS TRANSMISION).pdf
SENR3133 - Disassembly and Assembly (BACKHOE LOADERS POWER TRAIN).pdf
SENR3156 - Specifications (416, 426, 428, 436, 438 BACKHOE LOADERS DIFFERENTIAL, REAR...).pdf
SENR3157 - Systems Operation (416, 426, 428, 436 & 438 BACKHOE LOADERS DIFFERENTIAL, REAR).pdf
SENR3157 - Testing and Adjusting (416, 426, 428, 436 & 438 BACKHOE LOADERS DIFFERENTIAL, REAR).pdf
SENR3158 - Specifications (416, 426, 428, 436, 438 & SERIES II BACKHOE LOADERS STEERING).pdf
SENR3159 - Systems Operation (BACKHOE LOADERS STEERING SYSTEM & FRONT AXLE).pdf
SENR3159 - Testing and Adjusting (BACKHOE LOADERS STEERING SYSTEM & FRONT AXLE).pdf
SENR3163 - Specifications (BACKHOE LOADER 4-WHEEL DRIVE).pdf
SENR3163 - Systems Operation (BACKHOE LOADER 4-WHEEL DRIVE).pdf
SENR3163 - Troubleshooting (BACKHOE LOADER 4-WHEEL DRIVE).pdf
SENR3164 - Disassembly and Assembly (416, 426 & 436, 428 & 438 BACKHOE LOADER VEHICLE SYSTEMS).pdf
SENR3165 - Schematic (Caterpillar Backhoe Loader Electrical System).pdf
SENR3194 - Specifications (416, 426 & 436 BACKHOE LOADERS HYDRAULIC SYSTEM).pdf
SENR3195 - Systems Operation (416, 426 & 436 BACKHOE LOADERS HYDRAULICS).pdf
SENR3195 - Testing and Adjusting (416, 426 & 436 BACKHOE LOADERS HYDRAULICS).pdf
SENR3196 - Schematic (416 Backhoe Loader Hydraulic System).pdf
SENR3197 - General Service Information (416, 426, 428, 436 & 438 BACKHOE LOADERS OPERATOR'S STATION).pdf
SENR3197 - Specifications (416, 426, 428, 436 & 438 BACKHOE LOADERS OPERATOR'S STATION).pdf
SENR4738 - Specifications (SERIES II BACKHOE LOADERS STEERING SYSTEM & FRONT AXLE).pdf
SENR4739 - Systems Operation (SERIES II BACKHOE LOADERS STEERING SYSTEM & FRONT AXLE).pdf
SENR4739 - Testing and Adjusting (SERIES II BACKHOE LOADERS STEERING SYSTEM & FRONT AXLE).pdf
SENR4783 - Schematic (416, 426 and 436 Series II Backhoe Loaders Electrical System).pdf
SENR5811 - Schematic (416, 426, 428, 436 And 438 Series II Backhoe Loaders Electrical System).pdf
SENR5818 - Schematic (Caterpillar 416, 426, 428, 436, And 438 Series II Backhoe Loaders With European Cab Electrical System).pdf
MAIN SECTIONS
SENR3114 - Systems Operation (4.236 DIESEL ENGINE FOR BACKHOE LOADERS)......1
SENR3114 - Testing and Adjusting (4.236 DIESEL ENGINE FOR BACKHOE LOADERS)......23
SENR3129 - Disassembly and Assembly (BACKHOE LOADER ENGINE)......96
Alternator......98
Camshaft and Camshaft Bearing......104
Connecting Rod Bearings......107
Crankshaft Main Bearings......109
Crankshaft Pulley......114
Crankshaft Rear Seal......117
Crankshaft......120
Cylinder Head Assembly......126
Cylinder Liners......130
Electric Starting Motor......132
Engine, Torque Converter, Transmission......140
Flywheel Housing......144
Flywheel......146
Fuel Filter......149
Fuel Injection Nozzle Assemblies......150
Fuel Injection Pump......152
Fuel Shutoff Solenoid......155
Fuel Transfer Pump......156
Inlet And Exhaust Manifolds......162
Oil Filter......163
Oil Pan......164
Oil Pump......166
Pistons......170
Radiator......176
Rocker Shaft And Push Rods......179
Rocker Shaft......181
Timing Gear Case Cover......184
Timing Gear Case......187
Timing Gears......189
Turbocharger......194
Valve Cover......201
Valve Guide Seals......202
Valve Lifters......206
Valves......208
Water Pump......213
Water Separator......217
Water Temperature Regulator......218
SENR3131 - Specifications (416, 426, 428, 436, 438 & SERIES II BACKHOE LOADERS TRANSMIS)......220
Hydraulic Control Valves......221
Introduction......226
Torque Converter......227
Transmission Shift Lever Adjustment......228
Transmission......230
SENR3132 - Systems Operation (416, 426, 428, 436, 438 & SERIES II BACKHOE LOADERS TRANSMISION)......234
SENR3132 - Testing and Adjusting (416, 426, 428, 436, 438 & SERIES II BACKHOE LOADERS TRANSMISION)......263
SENR3133 - Disassembly and Assembly (BACKHOE LOADERS POWER TRAIN)......279
Differential (Front)......280
Differential (Rear)......294
Engine, Torque Converter, Transmission......300
Final Drive Carrier And Hub Assembly (Front Axle)......304
Front And Rear Drive Axle Shafts (428)......311
Front Axle (Standard)......313
Front Axle Housing Assembly (428)......316
Front Axle Housing Assembly (Standard)......318
Front Drive Transfer Gear Box (428)......322
Main Drive Shaft......330
Pinion Assembly (Rear)......331
Rear Axle Group......335
Rear Wheels......349
Torque Converter......350
Transmission Control Valve Adapter......351
Transmission Control Valve......353
Transmission......356
SENR3156 - Specifications (416, 426, 428, 436, 438 BACKHOE LOADERS DIFFERENTIAL, REAR...)......394
Brake Disc Assembly......395
Brake Linkage......396
Differential Lock Linkage (Earlier)......398
Differential Lock Linkage (Later)......400
Introduction......402
Parking And Secondary Brake (Driveline)......403
Rear Axle Assembly......405
SENR3157 - Systems Operation (416, 426, 428, 436 & 438 BACKHOE LOADERS DIFFERENTIAL, REAR)......407
SENR3157 - Testing and Adjusting (416, 426, 428, 436 & 438 BACKHOE LOADERS DIFFERENTIAL, REAR)......412
SENR3158 - Specifications (416, 426, 428, 436, 438 & SERIES II BACKHOE LOADERS STEERING)......418
Front Axle Assembly......419
Hand Metering Unit (HMU)......420
Hydraulic Pump......422
Hydraulic Tank......434
Introduction......436
Pressure And Flow Compensator Valve......437
Priority Flow Divider Valve Group......439
Steering Control Group......441
Steering Crossover Relief Valve......442
Steering Cylinder......443
Toe In Adjustment Procedure......444
Wheel & Tire Group......446
Wheel Bearing Adjustment Procedure......447
SENR3159 - Systems Operation (BACKHOE LOADERS STEERING SYSTEM & FRONT AXLE)......448
SENR3159 - Testing and Adjusting (BACKHOE LOADERS STEERING SYSTEM & FRONT AXLE)......460
SENR3163 - Specifications (BACKHOE LOADER 4-WHEEL DRIVE)......471
Front Drive Axle Assembly......472
Front Drive Transfer Box......477
SENR3163 - Systems Operation (BACKHOE LOADER 4-WHEEL DRIVE)......480
SENR3163 - Troubleshooting (BACKHOE LOADER 4-WHEEL DRIVE)......486
Important Information SMCS - 1453-015; 1453-016; 1453-010......487
Operational Checks SMCS - 1453-015; 1453-016; 1453-010......488
Troubleshooting Methods SMCS - 1453-015; 1453-016; 1453-010......489
Visual Checks SMCS - 1453-015; 1453-016; 1453-010......491
SENR3164 - Disassembly and Assembly (416, 426 & 436, 428 & 438 BACKHOE LOADER VEHICLE SYSTEMS)......492
Air Conditioner Compressor......494
Backhoe And Stabilizer Implement Control Group......504
Backhoe Bucket And Linkage......516
Backhoe Bucket Cylinder......519
Boom And Stick Cylinders......521
Boom Cylinders......525
Boom......527
Bucket Tilt Cylinder......529
Cab......538
Counterweight......542
Extendable Stick Cylinder And Backhoe Bucket Cylinder......543
Hand Metering Unit......550
Hydraulic Tank......556
Implement Pump (416)......560
Implement Pump (426)......575
Implement Pump......588
Important Information......590
Loader Bucket......591
Loader Implement Control Group......593
Loader Lift Arms......608
Loader Lift Cylinders......610
Multi-Purpose Bucket Cylinder (428)......618
Multi-Purpose Loader Bucker (428)......619
Sideshift Assembly......621
Sideshift Lock Control Valve (428)......623
Stabilizer Cylinders (428)......625
Stabilizer Cylinders......627
Stabilizers......632
Steering And Shuttle Control......633
Steering Cylinder......635
Steering Knuckle And Swivel Joint (Front Axle)......638
Stick Cylinder......645
Stick, Extendable Stick, Extendable Stick Cylinder......646
Swing Cylinders......649
Swing Frame......655
Tie Rods......657
SENR3165 - Schematic (Caterpillar Backhoe Loader Electrical System)......658
Collage......659
Main......681
SENR3194 - Specifications (416, 426 & 436 BACKHOE LOADERS HYDRAULIC SYSTEM)......683
Backhoe Bucket Cylinder......685
Backhoe Control Valve Group......688
Backhoe Controls......690
Backhoe Linkage Control Group......692
Boom Control Valve......700
Boom Cylinders......702
Bucket Control Valve......704
Bucket Positioner And Kickout Adjustment Procedure......706
Bucket Positioner And Kickout Group......707
Clam Control Valve (Optional)......708
Extendable Stick And Auxiliary Control Valve......710
Extendable Stick Backhoe Bucket Cylinder (Optional)......712
Extendable Stick Cylinder (Optional)......713
Hydraulic Pumps......715
Hydraulic Tank And Filter......731
Inlet Manifold And Return Restrictor Valve......733
Introduction......734
Lift Control Valve......735
Lift Cylinder......737
Loader Control Valve Group......739
Loader Controls......741
Loader Linkage Control Group......744
Makeup And Relief Valves For Implement Cylinders......748
Multipurpose Bucket Clamp Cylinder (Optional)......750
Priority Flow Divider Valve Group......751
Relief Valve For Swing Cylinders......753
Stabilizer Control Valve......756
Stabilizer Cylinder (RH & LH)......758
Stick Control Valve......760
Stick Cylinder......762
Swing Control Valve......765
Swing Cylinders (RH & LH)......767
Tilt Control Valve......769
Tilt Cylinder......771
SENR3195 - Systems Operation (416, 426 & 436 BACKHOE LOADERS HYDRAULICS)......773
SENR3195 - Testing and Adjusting (416, 426 & 436 BACKHOE LOADERS HYDRAULICS)......852
SENR3196 - Schematic (416 Backhoe Loader Hydraulic System)......887
Collage......888
Main......918
SENR3197 - General Service Information (416, 426, 428, 436 & 438 BACKHOE LOADERS OPERATOR'S STATION)......920
Block Diagram......921
Glossary For Electrical Troubleshooting......926
Individual Circuit Description - (Simplified Schematics)......936
Troubleshooting Methods......960
SENR3197 - Specifications (416, 426, 428, 436 & 438 BACKHOE LOADERS OPERATOR'S STATION)......962
Alternator......963
Starter......964
SENR4738 - Specifications (SERIES II BACKHOE LOADERS STEERING SYSTEM & FRONT AXLE)......965
Front Axle Assembly......966
Hand Metering Unit (HMU)......967
Hydraulic Pump......969
Hydraulic Pumps......976
Hydraulic Tank......983
Introduction......985
Pressure And Flow Compensator Valve......986
Priority Flow Divider Valve Group......988
Steering Control Group......990
Steering Crossover Relief Valve......991
Steering Cylinder......992
Toe In Adjustment Procedure......993
Wheel & Tire Group......995
Wheel Bearing Adjustment Procedure......996
SENR4739 - Systems Operation (SERIES II BACKHOE LOADERS STEERING SYSTEM & FRONT AXLE)......997
SENR4739 - Testing and Adjusting (SERIES II BACKHOE LOADERS STEERING SYSTEM & FRONT AXLE)......1007
SENR4783 - Schematic (416, 426 and 436 Series II Backhoe Loaders Electrical System)......1018
Collage......1019
Main......1034
SENR5811 - Schematic (416, 426, 428, 436 And 438 Series II Backhoe Loaders Electrical System)......1036
Collage......1037
Main......1059
SENR5818 - Schematic (Caterpillar 416, 426, 428, 436, And 438 Series II Backhoe Loaders With European Cab Electrical System)......1061
Collage......1062
Main......1084
Caterpillar 416, 426 & 436 BACKHOE LOADERS Repair Service Manual