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Caterpillar 324E 329E Hydraulic Excavator Workshop Repair Service Manual PDF - MCAT324E329EOPES.zip

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Caterpillar 324E & 329E Hydraulic Excavators Repair Service Manuals


This full service and repair manual, complete with Electrical Wiring Diagrams, covers the Caterpillar 324E & 329E Hydraulic Excavators. It contains all the workshop details you need to service, troubleshoot, maintain, and fix these machines the way a professional technician would.


Caterpillar 324E & 329E Hydraulic Excavators workshop service repair manual includes:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


PRODUCT DETAILS:


Total Pages: 3,221 pages


File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)


Language: English


324E & 329E Hydraulic Excavator Instructor Technical Training Documents


KENR7970 - Testing & Adjusting (312E,F, 313F, 316E,F, 318E,F, 320E,F, 323E,F, 324E, 325F, 326F, 329E,F, 330F, 335F, 336E,F, 340F, 349E,F, 352F, 374F, 390F AC & Heating)


Air Conditioning and Heating System Troubleshooting


Air Conditioning E11 - Intake Air Temperature Sensor (Open Circuit)


Air Conditioning E12 - Intake Air Temperature Sensor (Short Circuit)


Air Conditioning E13 - Ambient Air Temperature Sensor (Open Circuit)


Air Conditioning E14 - Ambient Air Temperature Sensor (Short Circuit)


Air Conditioning E15 - Water Temperature Sensor (Short Circuit)


Air Conditioning E16 - Water Temperature Sensor (Short Circuit)


Air Conditioning E21 - Evaporator Sensor (Open Circuit)


Air Conditioning E22 - Evaporator Sensor (Short Circuit)


Air Conditioning E43 - Air Outlet Damper Error


Air Conditioning E44 - Air Blend Damper Error


Air Conditioning E45 - Air Inlet Damper Error


Air Conditioning Performance - Test


General Troubleshooting Information


Machine Preparation for Troubleshooting


Manifold Gauge Set (Refrigerant) - Install


Manifold Gauge Set (Refrigerant) - Remove


Refrigerant Compressor Oil - Check


Refrigerant Leakage - Test


Refrigerant Recovery


Refrigerant System - Charge


Refrigerant System - Evacuate


Refrigerant System - Flush


Required Tools


Troubleshooting Faults With Service Codes


Visual Inspection


KENR9509 - Systems Operation (E Series Monitor Monitoring System)


Calibration Menu


Configuration Menu


Current Totals Menu


Data Link


Device Test Menu


Diagnostic Menu


Display Setting Menu


ECM Summary Menu


Engine Shutdown Setting Menu


General Information


Input Components


Language Select Menu


Maintenance Intervals Menu


Menu Outline


Override Parameters Menu


Password Change Menu


Password Entry


Performance Menu


Power Mode Setting Menu


Prestart Monitoring Function - If Equipped


Service Menu


Status Menu


System Schematic


Tool Programming Menu


Warning Operation


WinFlash Menu


Work Tool Select Menu


KENR9698 - Systems Operation (320E, 320F, 323E, 323F, 324E, 326F, 329E, 329F & 330F Excavators Tool Control System)


Combined Function - Electric Control


Combined Function - Hydraulic Control


General Information


Medium Pressure Hydraulic System


One-WayOne or Two Pump - Electric Control


One-WayOne or Two Pump - Hydraulic Control


Sensors


Solenoid Valves


Switches


Two-WayOne Pump - Electric Control


Work Tool Parameters - Control Functions


KENR9698 - Testing & Adjusting (320E, 320F, 323E, 323F, 324E, 326F, 329E, 329F & 330F Excavators Tool Control System)


Combined Function - Electric Control Default Value of Work Tool Parameters (1)


Combined Function - Electric Control Default Value of Work Tool Parameters (2)


Combined Function - Electric Control Parameter Adjustment


Combined Function - Electric Control Parameter Setting


Combined Function - Electric Control Relief Valve (Line) - Test and Adjust


Combined Function - Hydraulic Control Default Value of Work Tool Parameters


Combined Function - Hydraulic Control Parameter Adjustment


Combined Function - Hydraulic Control Parameter Setting


Combined Function - Hydraulic Control Relief Valve (Line) - Test and Adjust


Control (Pedal) - Calibrate


Control (Thumb Wheel) - Calibrate


Medium Pressure Default Value of Work Tool Parameters


Medium Pressure Relief Valve (Line) - Test and Adjust


Medium Pressure Relief Valve (Main) - Test and Adjust


One-WayOne or Two Pump - Electric Control Default Value of Work Tool Parameters (1)


One-WayOne or Two Pump - Electric Control Default Value of Work Tool Parameters (2)


One-WayOne or Two Pump - Electric Control Parameter Adjustment


One-WayOne or Two Pump - Electric Control Parameter Setting


One-WayOne or Two Pump - Electric Control Relief Valve (Line) - Test and Adjust


One-WayOne or Two Pump - Electric Control Relief Valve (Line) - Test and Adjust - Tool Relief Valve


One-WayOne or Two Pump - Hydraulic Control Default Value of Work Tool Parameters


One-WayOne or Two Pump - Hydraulic Control Parameter Adjustment


One-WayOne or Two Pump - Hydraulic Control Parameter Setting


One-WayOne or Two Pump - Hydraulic Control Relief Valve (Line) - Test and Adjust


One-WayOne or Two Pump - Hydraulic Control Relief Valve (Line) - Test and Adjust - Tool Relief Valve


Process for Setting Up the Work Tool


Solenoid Valve (Proportional Reducing) - Calibrate - Attachment Valves


Solenoid Valve (Proportional Reducing) - Calibrate - Flow Limit Valves (1)


Solenoid Valve (Proportional Reducing) - Calibrate - Flow Limit Valves (2)


Solenoid Valve (Proportional Reducing) - Calibrate - Pilot Pressure Limit


Solenoid Valve (Proportional Reducing) - Calibrate - Variable Relief Valves


System Identification


Two-WayOne Pump - Electric Control Default Value of Work Tool Parameters


Two-WayOne Pump - Electric Control Parameter Adjustment


Two-WayOne Pump - Electric Control Parameter Setting


Two-WayOne Pump - Electric Control Relief Valve (Line) - Test and Adjust


Work Tool Parameter - Program


Work Tool - Select


KENR9843 - Disassembly & Assembly (324E & 329E Excavators & 329E MHPU Mobile Hydraulic Power Unit C7.1 Engine Supplement)


Aftercooler - Remove and Install


Air Cleaner - Remove and Install


Alternator - Remove and Install


Battery - Remove and Install


Belt Tightener - Remove and Install


Clean Emissions Module - Remove and Install


Combustion Head - Remove and Install - Clean Emissions Module


Cooling System Package (Radiator, Hydraulic Oil Cooler, and Aftercooler) - Remove and Install


Crankshaft Vibration Damper and Pulley - Remove and Install


Diesel Particulate Filter - Install


Diesel Particulate Filter - Remove


Electric Starting Motor - Remove and Install


Electronic Control (ARD Combustion Air) - Remove and Install - Clean Emissions Module


Engine Electronic Control - Remove and Install (1)


Engine Electronic Control - Remove and Install (2)


Engine Front Mount - Remove and Install


Engine Oil Cooler - Remove and Install


Engine Oil Filter and Oil Filter Base - Remove and Install


Engine Oil Pump - Remove and Install


Engine Rear Mount - Remove and Install


Engine - Remove and Install


Exhaust Elbow - Remove and Install


Fan Drive - Remove and Install


Fan - Remove and Install


Fuel Cooler - Remove and Install


Fuel Filter and Base - Remove and Install


Fuel Injection Pump - Install


Fuel Injection Pump - Remove


Fuel Manifold - Remove and Install


Hood - Remove and Install


Hydraulic Oil Cooler - Remove and Install


Ignition Coil - Remove and Install - Clean Emissions Module


Nozzle Heater Harness - Remove and Install - Harness Assembly


Oil Pan - Remove and Install


Pressure Sensor (ARD Combustion Air) - Remove and Install


Pressure Sensor (DPF) - Remove and Install


Radiator - Remove and Install


Refrigerant Compressor - Remove and Install


Refrigerant Condenser - Remove and Install


Relay (ARD Nozzle Heater) - Remove and Install


Soot Antenna - Remove and Install


Soot Sensor - Remove and Install


System Pressure - Release


Temperature Sensor (DPF) - Remove and Install


Turbocharger - Remove and Install - First Stage Turbocharger


Turbocharger - Remove and Install - Second Stage Turbocharger


Water Pump - Remove and Install


Water Separator and Fuel Priming Pump - Remove and Install


Water Temperature Regulator - Remove and Install


KENR9844 - Disassembly & Assembly (324E & 329E Excavators & 329E MHPU Mobile Hydraulic Power Unit Machine Systems)


Accumulator - Remove and Install


Actuator Motor (Air Distributor) - Remove and Install


Auxiliary Pilot Valve (Straight Travel) - Remove and Install


Boom Bearings and Seals - Remove and Install


Boom Cylinder - Remove and Install


Boom - Remove and Install


Bucket Cylinder - Remove and Install


Bucket Linkage Bearings and Seals - Remove and Install


Bucket Linkage - Remove and Install


Bucket - Remove and Install


Cab - Remove and Install


Check Valve (Cooler Bypass) - Remove and Install


Control Manifold (Pilot Oil) - Assemble - Hydraulic Lockout, Swing Brake, Travel with Aluminium Valve Body


Control Manifold (Pilot Oil) - Disassemble - Hydraulic Lockout, Swing Brake, Travel with Aluminium Valve Body


Control Manifold (Pilot Oil) - Remove and Install - Hydraulic Lockout, Swing Brake, Travel


Control Module (Automatic Temperature Control Unit) - Remove and Install


Control Valve (Medium Pressure) - Remove and Install


Counterbalance Valve (Travel) - Assemble


Counterbalance Valve (Travel) - Disassemble


Counterbalance Valve (Travel) - Remove and Install


Counterweight - Remove and Install


Duo-Cone Conventional Seals - Install


Final Drive - Assemble


Final Drive - Disassemble


Final Drive - Install


Final Drive - Remove


Front Idler and Recoil Spring - Install


Front Idler and Recoil Spring - Remove


Fuel Tank - Remove and Install


Gear Pump (Auxiliary) - Remove and Install


Gear Pump (Pilot) - Remove and Install


Heating and Air Conditioning Unit - Remove and Install


Hydraulic Lockout Control - Remove and Install


Hydraulic Tank - Remove and Install


Hydraulic Track Adjusters - Assemble


Hydraulic Track Adjusters - Disassemble


Hydraulic Track Adjusters - Remove and Install


Load Control Valve (Boom Cylinder) - Assemble


Load Control Valve (Boom Cylinder) - Disassemble


Load Control Valve (Boom Cylinder) - Remove and Install


Load Control Valve (Stick Cylinder) - Assemble


Load Control Valve (Stick Cylinder) - Disassemble


Load Control Valve (Stick Cylinder) - Remove and Install


Main Control Valve - Assemble


Main Control Valve - Disassemble


Main Control Valve - Remove and Install


Main Hydraulic Pump - Assemble


Main Hydraulic Pump - Disassemble


Main Hydraulic Pump - Remove and Install


Manual Valve (Auxiliary Shutoff) - Install


Manual Valve (Auxiliary Shutoff) - Remove


Pilot Valve (Joystick) - Assemble


Pilot Valve (Joystick) - Disassemble


Pilot Valve (Joystick) - Remove and Install


Pilot Valve (Travel) - Assemble


Pilot Valve (Travel) - Disassemble


Pilot Valve (Travel) - Remove and Install


Pressure Reducing Valve (Boom Priority) - Remove and Install


Pressure Reducing Valve (Medium Pressure) - Remove and Install


Pressure Switch (Refrigerant Pressure Cutoff) - Remove and Install


Pump Drive Coupling - Remove and Install


Quick Coupler - Remove and Install


Recoil Spring - Assemble


Recoil Spring - Disassemble


Refrigerant Receiver-Dryer - Remove and Install


Relief Valve (Pilot) - Remove and Install


Seat - Remove and Install


Seat Support - Remove and Install


Seat Suspension - Remove and Install


Selector Valve (Alternate Pattern Control) - Remove and Install


Shuttle Valve - Remove and Install - Pilot Oil


Shuttle Valve - Remove and Install - Straight Travel


Solenoid Valve (Auxiliary Circuit) - Remove and Install - Tool Relief


Solenoid Valve (Heavy Lift) - Remove and Install


Solenoid Valve (Negative Flow Control, Proportional Reducing Valve) - Assemble


Solenoid Valve (Negative Flow Control, Proportional Reducing Valve) - Disassemble


Solenoid Valve (Negative Flow Control, Proportional Reducing Valve) - Remove and Install


Solenoid Valve (Two-Way Flow and One PumpTwo Pump) - Remove and Install


Sprocket - Remove and Install


Stick Bearings and Seals - Install


Stick Bearings and Seals - Remove


Stick Cylinder - Remove and Install


Stick - Remove and Install


Storage Box and Covers (Cab) - Remove and Install


Swing Cushion Valve - Assemble - Fine Swing Solenoid


Swing Cushion Valve - Disassemble - Fine Swing Solenoid


Swing Cushion Valve - Remove and Install


Swing Drive - Assemble


Swing Drive - Disassemble


Swing Drive - Install


Swing Drive - Remove


Swing Gear and Bearing - Install


Swing Gear and Bearing - Remove


Swing Motor - Assemble


Swing Motor - Disassemble


Swing Motor - Install


Swing Motor - Remove


Swivel - Assemble


Swivel - Disassemble


Swivel - Install


Swivel - Remove


System Pressure - Release


Track Carrier Roller - Install


Track Carrier Roller - Remove


Track - Connect - Press Fit Master Pin


Track Roller - Install


Track Roller - Remove


Track - Separate - Press Fit Master Pin


Travel Motor - Assemble


Travel Motor - Disassemble


Travel Motor - Install


Travel Motor - Remove


Upper Frame and Undercarriage Frame - Connect


Upper Frame and Undercarriage Frame - Separate


Window Wiper Motor - Remove and Install - Lower


Window Wiper Motor - Remove and Install - Upper


UENR1513 - Specifications (324E Excavator Machine System)


Accumulator (Pilot) (1)


Accumulator (Pilot) (2)


Air Cleaner (1)


Air Cleaner (2)


Air Conditioner Lines


Auxiliary Hydraulic Lines (1)


Auxiliary Hydraulic Lines (2)


Auxiliary Hydraulic Lines (3)


Auxiliary Hydraulic Lines (4)


Auxiliary Hydraulic Lines (5)

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