John Deere 3032E 3036E 3038E Compact Utility Tractor Workshop Repair Service Manual PDF (TM100619) - MJODTM100619.zip
Complete Diagnostic, Operation, Testing, Repair & Service manual featuring electrical wiring diagrams for the John Deere Compact Utility Tractor line — Models 3032E, 3036E and 3038E (S.N. 010001-60999) — containing every bit of workshop data needed to maintain, troubleshoot, fix, and service these machines the way trained technicians do.
Total Pages: 1,096 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TM100619 - John Deere Compact Utility Tractors Models 3032E, 3036E and 3038E (S.N. 010001-60999) Tractors All Inclusive Technical Service Manual (Diagnostic & Repair).PDF
TM100619 - John Deere Compact Utility Tractors Models 3032E, 3036E and 3038E (S.N. 010001-60999) Tractors All Inclusive Technical Service Manual (Diagnostic & Repair).EPUB
MAIN SECTIONS
Foreword
Safety
Safety
Specifications and Information
General Specifications
Fuel and Lubricants
Serial Number Locations
Engine-Diesel
Specifications
Component Location
Theory of Operation
Diagnostics
Tests and Adjustments
Repair
Electrical
General Information
Specifications
Component Location
Schematics and Harnesses
Operation and Diagnostics
Tests and Adjustments
Repair
Export Electrical
Component Location
Schematics and Harnesses
Operation and Diagnostics
Power Train
Specifications
Component Location
Theory of Operation
Diagnostics
Troubleshooting
Tests and Adjustments
Repair
Hydraulics
Specifications
Component Location and Schematics
Theory of Operation
Troubleshooting
Tests and Adjustments
Repair
Steering
Specifications
Component Location
Theory of Operation
Diagnostics
Tests and Adjustments
Repair
Brakes
Specifications
Component Location
Theory of Operation
Diagnostics
Tests and Adjustments
Repair
Miscellaneous
Specifications
Component Location
Repair
TABLE OF CONTENTS (exploded view)
10 - General Information
05 - Safety
Avoid Harmful Asbestos Dust
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Dispose of Waste Properly
Handle Chemical Products Safely
Handle Fluids Safely342200224Avoid Fires
Illuminate Work Area Safely
Live With Safety
Park Machine Safely
Prepare for Emergencies
Prevent Acid Burns
Prevent Battery Explosions
Protect Against High Pressure Spray
Recognize Safety Information
Remove Paint Before Welding or Heating
Replace Safety Signs
Service Cooling System Safely
Service Machines Safely
Service Tires Safely
Stay Clear of Rotating Drivelines
Support Machine Properly
Understand Signal Words
Use Proper Lifting Equipment
Use Proper Tools
Wear Protective Clothing
Work in Clean Area
Work In Ventilated Area
20 - Specifications and Information
05 - Genearl Specifications
Gasket Sealant Application
Metric Bolt and Screw Torque Values
Metric Cap Screw Torque Values342200224Grade 7
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations for O-Ring Boss Fittings
Unified Inch Bolt and Screw Torque Values
10 - Fuels and Lubricants
Alternative and Synthetic Lubricants
Diesel Engine Break-In Oil
Diesel Engine Oil
Diesel Fuel
Grease
Heavy Duty Diesel Engine Coolant
Lubricant Storage
Mixing of Lubricants
Transmission and Hydraulic Oil
15 - Machine Specifications
Engine Serial Number
Machine Product Identification Number
Serial Numbers
25 - Diagnostic Trouble Codes
05 - General References
10 - Instrument Cluster Control (ICC) DTC
15 - Engine Control Unit (ECU) DTC
30 - Engine - Diesel
05 - Specifications
General Specifications
Operational Tests
Other Materials
Repair Specifications
Service Equipment and Tools
Tests and Adjustment Specifications
Torque Values, Non-Standard Fasteners
10 - Component Location
Air Cleaner and Intake Components
Fuel Supply Components
Turbocharger Components
15 - Theory of Operation
Air Intake System
Cooling System Operation
Fuel System Operation
Lubrication System Operation
Turbocharger Operation
20 - Diagnostics
Check for Head Gasket Failures
Coolant in Oil or Oil in Coolant
Coolant Temperature Abnormal
Diagnostic Table
Engine Oil Diagnostics
Engine Oil Pressure Low
Engine Operation Poor
Engine Starting Problem
Engine Troubleshooting
Excessive Fuel Consumption
Incorrect Manifold Pressure
Low Engine Compression
Turbocharger Failure Analysis
25 - Tests and Adjustments
Bleed Fuel System
Camshaft End Play Check
Check Air Intake System
Check for Excessive Engine Crankcase Pressure (Turbocharged Engines)
Check for Exhaust Air Leaks (Turbocharger)
Check for Intake and Exhaust Restrictions
Connecting Rod Bearing Clearance Check
Connecting Rod Side Play Check
Cooling System Pressure Test
Crankshaft End Play Check
Crankshaft Main Bearing Clearance Check
Cylinder Compression Test
Engine Oil Pressure Test
Fan and Alternator Drive Belt Adjustment
Fuel Injection Nozzle Test
Fuel Supply Pump Pressure Test
Fuel System Leakage Test
Injection Pump Timing
Radiator Bubble Test
Radiator Pressure Cap Test
Slow Idle Adjustment
Thermostat Opening Test
Throttle Rod Adjustment
Timing Gear Backlash Check
Turbocharger Inspection
Turbocharger Oil Seal Leak Check
Turbocharger Waste Gate Test
Valve Clearance Adjustment
Valve Lift Check
30 - Repair
Camshaft Followers
Camshaft
Crankshaft and Main Bearings
Crankshaft Front Oil Seal
Crankshaft Rear Oil Seal
Cylinder Bore
Cylinder Head and Valves Disassembly and Assembly
Cylinder Head and Valves Removal and Installation
Engine and Flywheel Housing Split
Engine Removal and Installation
Exhaust Manifold
Flywheel and Coupling
Fuel Filter and Water Separator
Fuel Injection Nozzles
Fuel Injection Pump
Glow Plug Removal and Installation (3032E)
Grind Valve Seats
Idler Gear
Intake Manifold
Lap Valves
Measure Piston-To-Cylinder Head Clearance
Muffler Removal and Installation
Oil Pan and Strainer
Oil Pump
Piston and Connecting Rod
Piston Inspection
Radiator Removal and Installation
Rocker Arm Assembly
Rocker Cover Removal and Installation
Starting Motor Removal and Installation
Thermostat Removal and Installation
Timing Gear Cover Mounting Plate
Timing Gear Cover
Turbocharger Removal and Installation
Valve Guides
Valve Recession
Valve Seats
Valve Springs
Water Pump Removal and Installation
40 - Electrical
05 - General Information
Common Circuit Tests
Conductors For 12 Volt Circuits
Diagnostic Information
Reading Electrical Schematics
Theory Of Operation Information
Wire Color Abbreviation Chart
10 - Specifications
Other Materials
Service Equipment and Tools
Specifications
15 - Component Location
Control Panel
Cruise Control Components
Electrical Components
Load Center
20 - Schematic and Wiring Harness
Cruise Control Harness Color Codes
Cruise Control Schematic
Main Schematic
Schematic and Wiring Harness Legend
W1 Main Wiring Harness Color Codes
W1 Main Wiring Harness
W2 Cruise Control Wiring Harness
25 - Operation and Diagnostics
Charging Circuit Diagnosis
Charging Circuit Schematic
Charging Circuit Theory of Operation
Cranking Circuit Diagnosis
Cranking Circuit Theory of Operation
Cranking, Glow Plug, and Fuel Circuit Schematic
Cruise Control Circuit Diagnosis
Cruise Control Circuit Schematic
Cruise Control Circuit Theory of Operation
Display Panel Circuit Diagnosis
Display Panel Circuit Schematic
Display Panel Theory of Operation
Fuel Supply Circuit Theory of Operation
Glow Plug Circuit Theory of Operation
Lighting Circuit Schematic
Lighting Circuit Theory of Operation
Power Circuit Schematic
Power Circuit Theory of Operation
PTO Circuit Diagnosis
PTO Circuit Operation
PTO Circuit Schematic
30 - Tests and Adjustments
Alternator Regulated Voltage Test
Battery342200224Charge
Battery342200224Load Test
Battery Voltage and Specific Gravity Test
Brake Switch Test
Cruise Control Magnet Test
Cruise Control Switch Test
Engine Coolant Temperature Sensor Test
Engine Oil Pressure Switch Test
Fuel Shutoff Solenoid Test
Fuse Test
Glow Plug Test
Ground Circuit Test
Hazard Switch Test
Horn Switch Test
Key Switch Test
Light Switch Test
Manifold Heater Test
Miniature Relay Test
PTO Solenoid Test
Rear PTO Switch Test
Regulated Amperage and Voltage Test
Relay Test
Seat Switch Test
Sensing Switch Test
Starting Motor Amperage Draw Test
Starting Motor No-Load Amperage Draw and RPM Test