John Deere S560 STS, S690 STS & S690 HillMaster STS Combine Repair Service Manual (TM102719) PDF - MJODTM102719.zip
Full service documentation for the John Deere S560 STS, S690 STS and S690 HILLMASTER STS combines (S.N. 725101 and up), containing everything a shop needs to service, fix and overhaul these machines to dealership standards.
The John Deere Combines S560 STS, S690 STS and S690 HILLMASTER STS repair manual covers:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM102719 - John Deere Combines S560 STS, S690 STS and S690 HILLMASTER STS Technical Manual (Repair).PDF
TM102719 - John Deere Combines S560 STS, S690 STS and S690 HILLMASTER STS Technical Manual (Repair).EPUB
Total Pages: 2,370 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
Specifications
Tune-Up and Adjustment
Fuels and Lubricants
Engine
Remove and Install Engine
Cooling System
Fuel and Air Repair
Air Intake System
Diesel Fuel System
Electrical System
Batteries
Harness and Connector Repair
Wire Harness Routing
Power Distribution
Lighting
Table of Contents - expanded view
Foreword
Section 10: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Remove Paint Before Welding or Heating
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Handling Batteries Safely
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Accumulator Systems Safely
Wait Before Opening High-Pressure Fuel System
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Service Tires Safely
Avoid Harmful Asbestos Dust
Work in Clean Area
Practice Safe Maintenance
Use Proper Tools
Construct Dealer-Made Tools Safely
Avoid Heating Near Pressurized Fluid Lines
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Use Adequate Service Facilities
Live With Safety
Servicing Electronic Control Units
Precautions for Welding
Keep Electronic Control Unit Connectors Clean
Group 10: Specifications
Operating Speeds—S560 STS™
Operating Speeds—S690 STS™
Specifications—S560 STS™
Specifications—S690 STS™
Dimensions—S560 STS™
Dimension Reference Points—S560 STS™
Dimensions—S690 STS™
Dimension Reference Points—S690 STS™
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Sealants and Adhesives Cross-Reference Chart
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
Group 15: Tune-Up and Adjustment
Tune-Up and Adjustment
Care and Maintenance of Belts
Defective Belts
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Programming Control Units
Group 20: Fuels and Lubricants
Handle Fuel Safely—Avoid Fires
Handling and Storing Diesel Fuel
Diesel Fuel
BioDiesel Fuel
Lubricity of Diesel Fuel
Testing Diesel Fuel
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Operating in Warm Temperature Climates
Supplemental Coolant Additives
Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER
Testing Diesel Engine Coolant
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
Diesel Engine Oil — Tier 3 and Stage III
Oilscan™ and CoolScan™
Hydrostatic Drive System, Main Hydraulic System and Main Engine Gear case Oils
Transmission (Non Two Range Automatic Transmission Machines), Final Drives, Loading Auger, Primary Countershaft and Two-Speed Separator Drive Gear Cases
Feeder House Reverser Gear Case
Grease
Brake Fluid
Lubricant Storage
Alternative and Synthetic Lubricants
Mixing of Lubricants
Section 20: Engine
Group 05: Remove and Install Engine
Essential or Recommended Tools
Specifications
John Deere Engine Repair—Use CTM
Remove Engine—9.0 L
Install Engine—9.0 L
Remove Engine—13.5 L
Install Engine—13.5 L
Remove and Install Flywheel Pilot Bearing
Group 10: Cooling System
Essential or Recommended Tools
Specifications
John Deere Engine Repair—Use CTM
Rotary Screen Drive
Remove and Install Rotary Screen Idler Arm and Sheaves
Remove and Install Upper and Lower Air Scoops
Remove and Install Rotary Screen
Adjusting Rotary Screen Knife Comb
Remove Radiator—9.0 L and 13.5 L Engines
Install Radiator—9.0 L and 13.5 L Engines
Test Radiator
Test Radiator Cap
Replace Thermostats
Repair or Replace Water Pump
Section 30: Fuel and Air Repair
Group 05: Air Intake System
Other Material
Specifications
John Deere Engine Repair—Use CTM
Remove and Install Turbocharger
Turbocharger Repair
Remove and Install Charge Air Cooler
Cleaning Charge Air Cooler
Group 10: Diesel Fuel System
Other Material
Specifications
Remove and Install Fuel Tank Shut-Off Valve and Drain Valve
Remove and Install Fuel Prefilter
Remove and Install Fuel Tank
Remove and Install Fuel Tank Strainer and Breather
Section 40: Electrical System
Group 05: Batteries
Prevent Battery Explosions
Handling Batteries Safely
Prevent Damage to Electrical Systems
Checking Electrolyte Specific Gravity
Battery Replacement
Remove and Install Batteries
Connecting Booster Batteries
Charging Batteries
Connecting Battery Cables
Group 10: Harness and Connector Repair
Essential or Recommended Tools
Other Material
Use Electrical Insulating Compound
Using High-Pressure Washers
Electrical System Visual Inspection
Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems
Electrical Connector / Wiring Harness Handling and Repair
Repair Procedure R-A
Repair Procedure R-B
Repair Procedure R-C
Repair Procedure R-D
Repair Procedure R-E
Repair Procedure R-F
Repair Procedure R-G
Repair Procedure R-I
Repair Procedure R-J
Repair Procedure R-K
Repair Procedure R-M
Repair Procedure R-N
Repair Procedure R-AE
Repair Procedure R-AF
Repair Procedure R-AG
Repair Procedure R-AH
Repair Procedure R-AI
Repair Procedure R-AJ
Repair Procedure R-AK
Repair Procedure R-AL
Group 15: Wire Harness Routing
Replace Harness
Cab Main Wiring Harness
Left-Hand Main Wiring Harness
LC1 Wiring Harness
LC2 Wiring Harness
Right-Hand Main Wiring Harness
Engine Deck Wiring Harness
Group 20: Power Distribution
Fuse Identification
Remove and Install Cab Power Module (CPM)
Remove and Install Right and Left Power Modules
Group 25: Lighting
Safety Rules When Replacing Halogen Bulbs
Safety Rules When Replacing High Intensity Discharge (HID) Xenon Bulbs
Cab Head Light Bulb Replacement and Adjustment
Remove and Install High Intensity Discharge (HID-Xenon) Lights (Optional)
Remove and Install High Intensity Discharge (HID-Xenon) Ballasts
Auxiliary Field, Access Door, Grain Tank, Unload Auger and Work Light Bulb Replacement
Side Finder (Optional) Light Bulb Replacement
Hazard/Warning Light Bulb Replacement
Cleaning Shoe Light Bulb Replacement
Turn Signal Light Bulb Replacement
Dome Light Bulb Replacement
Group 30: Operators Station
Other Material
Specifications
Instruments And Controls Identification
Remove and Install Overhead Panel
Remove and Install Right-Hand Overhead Panel
Remove and Install Light Panel Dimmer Switch
Remove and Install Overhead Panel and Right-Hand Overhead Panel Rocker Switches
Remove and Install ClimaTrak ClimaTrak is a trademark of Deere & Company Automatic Air Conditioning/Heater Temperature Control Switch and Fan Switch
Remove and Install Radio
Remove and Install Radio Speaker
Remove and Install Radio Antenna
Replace Cornerpost Main Circuit Board
Remove Header Control Module
Remove VisionTrak VisionTrak is a trademark of Deere & Company Module and Digital Tachometer Module
CommandTouch Console Controls
Remove and Install CommandTouch Console
Remove and Install Armrest Display Unit
Remove and Install Header and Separator Engage Switches
Remove and Install Backlighting Driver
Remove and Install Dial-A-Speed and Active Header Control Switches
Remove and Install CommandTouch Console Switch Panel
Replace Neutral Safety Switch
Remove and Install Multi-Function Handle
Remove and Install Start Switch
Remove and Install Starting Aid Switch
Remove and Install Turn Signal/Side Finder Light Switch
Remove and Install Horn Switch
Remove and Install Remote Mirrors—Style A (Optional)
Remove and Install Remote Mirrors—Style B (Optional)
Remove and Install Remote Mirror Switch (Optional)
Group 35: Sensors and Switches
Essential or Recommended Tools
Other Material
Specifications
Shaft Speed Sensor Locations
Remove and Install Ground Speed Sensor
Remove and Install Low Shaft Speed Sensor
Remove and Install STS Rotor Speed Sensor
Remove and Install Full Grain Tank Sensor
Remove and Install Straw Spreader Speed Sensor
Remove and Install Tailings Sensor
Remove and Install (Shoe/Separator) VisionTrak VisionTrak is a trademark of Deere & Company Sensors
Remove and Install Concave Position Sensor
Remove and Install Header Height and Lateral Tilt Control Sensors
Remove and Install Header Height and Lateral Tilt Control Sensors
Remove And Install Multi-Function Handle Feed Rate Sensor
Remove and Install Hydraulic Reservoir Temperature Sensor
Remove and Install Coolant Temperature Sensor
Remove and Install Fuel Level Sensor
Remove and Install Park Brake Switch
Remove and Install Air Filter Restriction Switch
Remove and Install Fuel Transfer Pump Pressure Sensor—9.0 L Engine
Remove and Install High and Low Fuel Pressure Sensors—13.5 L Engine
Remove and Install Engine Gear Case Temperature and Pressure Switches
Remove and Install Hydro Charge Pressure Switch
Remove and Install Engine Oil Pressure Sensor
Remove and Install Compressor Inlet Temperature Sensor
Remove and Install Pump Position Sensor—9.0 L Engine
Remove and Install Cam Position Sensor—13.5 L Engine
Remove and Install Engine Speed Sensor
Remove and Install Exhaust Gas Recirculation (EGR) Exhaust Gas Temperature and Fresh Air Temperature Sensors
Remove and Install Intake Manifold Pressure and Exhaust Gas Recirculation (EGR) Mixed Gas Temperature Sensor
Remove and Install Turbocharger Speed Sensor
Remove and Install Fuel Temperature Sensor
Remove and Install Fuel Rail Pressure Sensor—9.0 L Engine
Remove and Install Switches in the Ground Level Switch Bank
Remove and Install Back-Up Alarm Switch
Back-Up Alarm—S690 STS™
Back-Up Alarm—S560 STS™
Remove and Install Wheel Angle Sensor
Group 40: Wiper
Specifications
Remove And Install Wiper Motor
Adjust Windshield Wiper
Remove and Install Windshield Washer