John Deere 317 320 Skid Steer Loader CT322 Compact Track Loader Repair Service Manual TM2152 PDF - MJODTM2152.zip

A full service and repair guide for the John Deere 317 and 320 Skid Steer Loader and CT322 Compact Track Loader, packed with the same workshop knowledge the pros rely on for upkeep, troubleshooting, and servicing.

The workshop service repair manual covering the John Deere 317 and 320 Skid Steer Loader along with the CT322 Compact Track Loader contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

Total Pages: 430 pages

File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

TM2152 - John Deere 317 and 320 Skid Steer Loader CT322 Compact Track Loader Technical Manual (Repair).pdf

NOTE: TM2152 is Repair technical manual only.

For Operation & Test technical manual with Electrical Wiring Diagrams, please use:

TM2151 - John Deere 317 and 320 Skid Steer Loader CT322 Compact Track Loader Operation & Test Service Manual

MAIN SECTIONS

Foreword

Technical Information Feedback Form

General Information

Safety

Torque Values

Wheels or Tracks

Powered Wheels and Fastenings

Track System

Axles and Suspension Systems

Drive Axle Housing and Support

Axle Shaft, Bearings, and Reduction Gears

Transmission

Controls Linkage

Flywheel Coupler

Hydraulic System

Engine

Removal and Installation

Engine Auxiliary Systems

Cooling System

Speed Control Group

External Fuel Supply System

Frame or Supporting Structure

Frame Installation

Operators's Station

Removal and Installation

Operator Enclosure

Seat and Seat Belt

Heating and Air Conditioning

Sheet Metal and Styling

Hood or Engine Enclosure

Loader

Attachment Coupler

Control Linkage

Frame

Hydraulic System

Dealer Fabricated Tools

Total Pages: 445 pages

File Format: PDF (Windows & Mac & Linux)

Language: English

TABLE OF CONTENTS - Expanded View

00 - General Information

01 - Safety

Add and Operate Attachments Safely

Avoid Backover Accidents

Avoid High-Pressure Oils

Avoid Machine Tip Over

Avoid Unauthorized Machine Modifications

Avoid Work Site Hazards

Beware of Exhaust Fumes

Dispose of Waste Properly

Drive Metal Pins Safely

Follow Safety Instructions

Handle Chemical Products Safely

Inspect Machine

Keep Riders Off Machine

Make Welding Repairs Safely

Operate Only If Qualified

Operating or Traveling On Public Roads

Park And Prepare For Service Safely

Prepare for Emergencies

Prevent Battery Explosions

Prevent Fires

Prevent Unintended Machine Movement

Recognize Safety Information

Remove Paint Before Welding or Heating

Service Cooling System Safely

Start Only From Operator's Seat

Stay Clear of Moving Parts

Use and Maintain Seat Belt

Use Steps and Handholds Correctly

Wear Protective Equipment

03 - Torque Values

Additional Metric Cap Screw Torque Values

Check Oil Lines And Fittings

Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations

Metric Bolt and Cap Screw Torque Values

O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations

Service Recommendations for 37° Flare and 30° Cone Seat Connectors

Service Recommendations For Flared Connections—Straight or Tapered Threads

Service Recommendations For Inch Series Four Bolt Flange Fittings

Service Recommendations for Metric Series Four Bolt Flange Fitting

Service Recommendations for O-Ring Boss Fittings

Unified Inch Bolt and Cap Screw Torque Values

01 - Wheels or Tracks

Drive Sprocket Remove and Install

Front Idler Yoke Assembly Remove and Install

Front or Rear Idler Disassemble and Assemble

Front or Rear Idler Remove and Install

Inspect Metal Face Seals

Measure Rubber Track Lugs

Rubber Track Remove and Install

Test Front or Rear Idler for Leakage

Test Track Roller for Leakage

Track Adjuster and Recoil Spring Assembly Remove and Install

Track Adjuster Cylinder Disassemble and Assemble

Track Adjuster Recoil Spring Remove and Install

Track Roller Disassemble and Assemble

Track Roller Remove and Install

Wheel Remove and Install

02 - Axles and Suspension Systems

Axle Housing Disassemble and Assemble

Axle Housing Remove and Install

Chain Case Access Plate Remove and Install

Drive Chain and Sprocket Remove and Install

03 - Transmission

15 - Control Linkage

Centering Plate Inspection

Centering Plate Remove and Install

Steering Cross Shaft Assembly Remove and Install

Steering Cross Shaft Disassemble and Assemble

Steering Dampener Inspection

Steering Dampener Remove and Install

Steering Lever Disassemble and Assemble

Steering Lever Handle Remove and Install

Steering Lever Remove and Install

25 - Flywheel Coupler

Hub Coupler Remove and Install

60 - Hydraulic System

Hydrostatic and Hydraulic Start-Up Procedure

Hydrostatic Motor and Park Brake Disassemble and Assemble—Skid Steer Loader

Hydrostatic Motor and Park Brake Remove and Install—Skid Steer Loader

Hydrostatic Motor, Park Brake and Gearbox Assemble—Single Speed Compact Track Loader

Hydrostatic Motor, Park Brake and Gearbox Assemble—Two Speed Compact Track Loader

Hydrostatic Motor, Park Brake and Gearbox Disassemble—Single Speed Compact Track Loader

Hydrostatic Motor, Park Brake and Gearbox Disassemble—Two Speed Compact Track Loader

Hydrostatic Motor, Park Brake and Gearbox Remove and Install—Compact Track Loader

Hydrostatic Pump Assemble

Hydrostatic Pump Disassemble

Hydrostatic Pump Inspection

Hydrostatic Pump Remove and Install

Park Brake Solenoid Valve Manifold Remove and Install—Compact Track Loader

Two Speed Solenoid Valve Disassemble and Assemble—Compact Track Loader

Two Speed Solenoid Valve Remove and Install—Compact Track Loader

04 - Engine

Alternator Remove and Install

Engine Remove and Install

POWERTECH ® 2.4 L & 3.0 L (4024 & 5030) John Deere Engines

05 - Engine Auxiliary Systems

Auxiliary Fuel Tank Remove and Install—CT322 Only

Auxiliary Water Separator Fuel Filter Remove and Install—If Equipped

Fan Belt Remove and Install

Fan, Fan Guard, and Fan Shroud Remove and Install

Fuel Level Sensor Remove and Install

Fuel Tank Remove and Install

Radiator Remove and Install

Speed Control Linkage Remove and Install

17 - Frames, Chassis, or Supporting Structure

Welding On Machine

Welding Repair of Major Structure

18 - Operator's Station

00 - Removal & Installation

Cab Remove and Install

10 - Operator's Enclosure

Cab Door Remove and Install

21 - Seat & Seat Belt

Seat Belt Remove and Install

Seat Remove and Install

30 - Heating & Air Conditioning System

Air Conditioner and Heater Remove and Install

Air Conditioner Compressor Remove and Install

Charge R134a System

Condenser Remove and Install

Evacuate R134a System

Flush and Purge Air Conditioner System

R134a Refrigerant Oil Information

R134a Refrigerant Recovery _ Recycling and Charging Station Installation Procedure

Receiver-Dryer Remove and Install

Recover R134a Refrigerant

Refrigerant Cautions and Proper Handling

19 - Sheet Metal and Styling

Rear Door Remove and Install

31 - Loader

04 - Attachment Coupler

Electric Quik-Tatch (S.N. 131877— ) Cylinder Remove and Install

Hydraulic Quik-Tatch (S.N. —131876) Cylinder Remove and Install

Hydraulic Quik-Tatch (S.N. —131876) Solenoid Valve Remove and Install

Quik-Tatch Coupler Remove and Install

15 - Control Linkages

Hand Control Linkage Remove and Install (S.N. —150522)

Hand Control Linkage Remove and Install (S.N. 150523— )

Pedal Assembly Disassemble and Assemble (S.N. —150522)

Pedal Assembly Disassemble and Assemble (S.N. 150523— )

40 - Frames

Boom Lock Remove and Install

Boom Remove and Install

Lower Boom Link Remove and Install

Upper Boom Link Remove and Install

60 - Hydraulic System

Boom Cylinder Remove and Install

Bucket Cylinder Remove and Install

Control Valve Disassemble and Assemble (S.N. —150522)

Control Valve Disassemble and Assemble (S.N. 150523— )

Control Valve Remove and Install (S.N. —150522)

Control Valve Remove and Install (S.N. 150523— )

Counterbalance Valve Disassemble and Assemble—Skid Steer Loader

Counterbalance Valve Remove and Install—Skid Steer Loader

High Flow Hydraulic Pump Disassemble and Assemble

High Flow Hydraulic Pump Remove and Install

High Flow Solenoid Valve Disassemble and Assemble

High Flow Solenoid Valve Remove and Install

Hydraulic Cylinder Bleed Procedure

Hydraulic Oil Filter and Park Brake Solenoid Valve Manifold Remove and Install—Skid Steer Loader

Hydraulic Oil Filter Manifold Remove and Install—Compact Track Loader

Hydraulic Oil Tank Remove and Install

Hydraulic Pump Assemble

Hydraulic Pump Disassemble

Hydraulic Pump Inspection

Hydraulic Pump Remove and Install

Self-Level Valve Remove and Install

99 - Dealer Fabricated Tools

DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool

DFT1101 Cab and ROPS Lift Bracket

DFT1245 Engine Lifting Bracket

ST4920 Track Recoil Spring Disassembly and Assembly Tool