BMW 2-Series F87 M2 Coupe Workshop Repair Service Manual 2015 Onward PDF - MBMW2F87OPES.zip
This is a complete service and repair manual featuring Electrical Wiring Diagrams for the BMW 2-series (Mode F87) M2 Coupe, packed with every technical detail you need to maintain, troubleshoot, fix, and rebuild your vehicle just like a trained professional technician.
The workshop service repair manual for the BMW 2-series (Mode F87) (M2 Coupé, M2 Competition Coupé, M2 CS) covers the following:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
BMW 2-series (Mode F87) M2 Coupe Service Repair Manual.pdf
PRODUCT DETAILS:
Total Pages: 4,118 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
00 - MAINTENANCE & GENERAL NOTES......3
0 operating fluid overview......7
0000... Body Check for corrosion (except cavities)......21
0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position......22
0000... CBS reset......23
0000... Check horn, headlight flashers and hazard warning flashers......27
0000... Check windscreen wash _ wipe system......28
0000... Checking coolant level and concentration, correcting if necessary......29
0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower......30
0000... Checking lighting system......31
0000... Checking of road safety (test drive)......32
0000... Information _ warning labels......33
0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp......37
0000... Steering components Check for play, damage and, if nec., tightness......39
0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern......41
0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion......42
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers......43
0000... When driving on a race track......47
0000... Windscreen washer system checking fluid level, topping up if necessary......53
0000... Work instruction for removing the protective film......54
0000009 Pre-delivery check......56
0000105 Standard scope of service......61
0000600 Service - running-in check......62
0000602 Service - air filter element......63
0000610 Service engine oil (US version only)......64
0000612 Service - front brakes......67
0000614 Service - rear brakes......69
0000616 Service - microfilter......71
0000618 Service - brake fluid......72
0000622 Service - spark plugs......73
0000624 Service - vehicle check......74
0000661 Rear axle differential service......77
0001... Symbols used and information in repair instructions......78
5.1.1 Axles......83
7.1.1 Installation safety of the seat belts _ seat belt buckles......86
7.1.2 Status of the seat belts _ seat belt buckles......90
7.1.3 Belt force limiter......93
7.1.4 Seat belt tensioner......94
7.1.5 Airbag......95
7.1.6 Supplementary restraint systems (SRS)......98
7.11 Odometer (if present)......99
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)......100
Abbreviations......101
Addition to special tools cabinet All model series......105
Arguments pertaining to engine oil consumption......107
Brake fluid - Operating Fluids Specification......110
Brake fluid service ? Bonnet gas strut check with active pedestrian impact mitigation?(SA8TF)......111
CBS general - Reset is lost......113
Changed emissions test indicator BMW Condition Based Service......114
Discontinuation of Service Booklet for vehicles with Central?Information?Display?(CID)......115
Emergency Services (BMW _ MINI) from issue September 2009......117
Engine oil - varying colours _ smell after initial filling in the works......118
Engine oil service - countries with higher levels of dust Check the air filter element for contamination......119
Engine oil service _ vehicle check service - procedure for resetting the service interval indicator......120
Extract from BMW Group Standard?GS?90003-2......121
FEB-FEB-NED-TESTMODULE-AKTUELL......123
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries......124
Handling fault messages _ Check Control messages for Run Flat Indicator?RDC (SA2VB)......130
Handling the acoustic camera......133
IMIB_Next......135
Ignition key data tapping on CBS vehicles......138
Inflation pressure measurement in vehicles with tyre pressure display?RDC?(SA2VB)......144
List of contents......146
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2......148
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2......149
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2......150
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2......151
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2......152
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2......153
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2......154
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2......155
Main group 00......156
Maintenance work M2 (F87)......157
New Maintenance Records service booklet and maintenance documentation All models......159
Parking brake function check - new procedure in the standard service scope _ rear brake service......161
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)......163
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)......165
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)......171
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles......173
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6......177
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6......190
Workshop Equipment - Planning Documentation......203
Workshop equipment sales......204
11 - ENGINE ......205
11 operating fluid overview......210
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location......212
1100 Mounting engine on assembly stand (N55)......214
1100 Overview of tightening torques......216
1100... Engine oil consumption measurement......220
1100... Overview of consumables (Electronic Parts Catalogue)......221
1100... Service - engine oil (N55)......227
1100050 Removing and installing engine (N55)......230
1100300 Engine oil consumption measurement......236
1100670 Securing engine in installation position......244
1112 Overview of Technical Data......249
1112 Overview of tightening torques......252
1112000 Removing and installing _ sealing cylinder head cover (N55)......266
1112040 Removing and installing all ignition coils and injector wells (N55)......270
1112100 Removing and installing cylinder head (N55)......272
1112101 Replacing cylinder head gasket (N55)......278
1112670 Cleaning intake port with walnut shell granulate (N55)......281
1112719 Resurfacing cylinder head lower face (N55)......287
1112729 Checking cylinder head for water leaks (N55)......289
1113 Overview of tightening torques......291
1113000 Removing and installing, sealing or replacing oil sump (N55)......298
1114010 Replacing sealing cap for vacuum pump (N55)......302
1114015 Removing and installing _ replacing sealing cap for oil pump chain tensioner (N55)......305
1114151 Replacing radial crankshaft seal on transmission side (N55)......308
1121500 Replacing crankshaft (N55)......313
1121500 Replacing crankshaft (N55T0)......323
1121505 Seal lower section of crankcase (N55)......333
1121531 Replacing all crankshaft main bearing (N55)......351
1121531 Replacing all crankshaft main bearing shells (N55T0)......357
1122500 Removing and installing _ replacing flywheel (N55)......369
1123010 Removing and installing _ replacing vibration damper (N55)......372
1124571 Replacing all connecting rod bearing shells (N55)......375
1125530 Removing and installing _ replacing all pistons (N55)......379
1125671 Replacing piston rings on all pistons (N55)......387
1128010 Replacing drive belt for alternator (N55)......390
1128020 Replacing tensioning device for alternator drive belt (N55)......392
1130 Overview of tightening torques......393
1131 Overview of tightening torques......394
1131005 Checking camshaft timing (N55)......406
1131025 Removing and installing _ replacing intake camshaft (N55)......412
1131028 Removing and installing _ replacing exhaust camshaft (N55)......416
1131051 Replacing timing chain (N55)......426
1131090 Installing and removing _ replacing chain tensioner piston (N55)......433
1131505 Adjusting timing of camshaft(s) (N55)......435
1133050 Removing and installing _ replacing all rocker arms (N55)......440
1134552 Removing and installing _ replacing all valves (N55)......443
1134560 Replacing all valve stem seals (N55)......445
1134715 Replacing all valve springs (N55)......447
1136 Overview of tightening torques......451
1136046 Removing and installing or replacing intake and exhaust camshaft adjusters (N55)......455
1136655 Removing and installing _ replacing both solenoid valves (N55)......460
1137 Overview of tightening torques......463
1137... Fault patterns, valve gear (N20 _ 26 _ N55)......466
1137005 Removing and installing _ replacing eccentric shaft (N55)......469
1137010 Removing and installing _ replacing intermediate levers (N55)......472
1137020 Removing and installing _ replacing servomotor for eccentric shaft (N55)......484
1140000 Checking engine oil pressure (N55)......491
1141000 Removing and installing _ replacing oil pump (N55)......496
1141010 Removing and installing or replacing chain module for oil pump _ vacuum pump (N55)......501
1141115 Removing and installing _ replacing hydraulic valve (N55)......509
1142 Overview of tightening torques......511
1142020 Removing and installing _ replacing full-flow oil filter (N55)......524
1142035 Removing and installing _ replacing the thermostat housing N55......527
1151000 Removing and installing _ renewing coolant pump (N55)......529
1153 Overview of tightening torques......533
1153000 Removing and installing _ replacing coolant thermostat (N55)......540
1161050 Removing and installing intake plenum (N55)......543
1161362 Removing and installing _ replacing right charge-air duct (N55)......547
1165 Overview of tightening torques......549
1165020 Removing and installing _ replacing exhaust turbocharger (N55)......562
1166000 Removing and installing _ replacing vacuum pump (N55)......569
1178510 Replacing oxygen control sensor (N55)......572
1178610 Replacing monitoring sensor (N55)......575
6.1.9 Engine performance......577
9.0 BMW Longlife-17 FE+......578
BMW Quality Longlife-04 All......580
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster......581
Connecting Rods and Bearings, BMW, N55, B30......582
Connecting Rods and Bearings......583
Coolant pump with drive......584
Crankshaft and Bearings, BMW, N55, B30......585
Crankshaft and Bearings......590
Cylinder Head with Valve Seat Cover, BMW, N55, B30......592
Cylinder head with cylinder head cover......593
Cylinder head with lid, BMW, N55, B30......594
Emissions control, control sensor _ monitoring sensor......595
Emissions-control, Lambda oxygen sensor......596
Engine Block, Cylinder Crankcase, BMW, N55, B30......597
Engine block......598
Engine identification......600
Engine in general, BMW, N55, B30......610
Fan......611
Flywheel......612
Intake camshaft, BMW, N55, B30......613
Intake manifold......614
Leak-testing the air-intake system......616
Main group 11......619
Oil Filter and Lines......620
Oil pump with strainer and motor, BMW, N55, B30......621
Oil pump with strainer and motor......622
Oil sump......624
Oil supply, BMW, N55, B30......626
Pistons with Rings and Pins, BMW, N55, B30......627
Standard screw connection......629
Thermostat and Connections......630
Turbocharger and Control......631
V-ribbed belt with Tension and Deflection Element......632
Vacuum pump, BMW, N55, B30......633
Vacuum pump......634
Vacuum supply All models......635
Valves with Springs, BMW, N55, B30......639
Variable Camshaft Control......640
Variable valve gear......641
Vibration Damper......642
Vibration damper, BMW, N55, B30......643
12 - ENGINE ELECTRICAL SYSTEM......644
12.... Removing and installing _ replacing ignition coil cover (N55)......646
12.... Removing and installing _ replacing rear ignition coil cover (N55)......647
1200... Instructions for removal and replacement of control units......648
1200... Instructions for working on the ignition system......650
1212011 Remove and install _ replace all spark plugs (N55)......652
1213511 Replacing ignition coils (N55)......655
1214521 Replacing crankshaft pulse sensor (N55)......658
1214523 Replacing pulse sensor on intake camshaft (N55)......660
1214524 Replacing pulse sensor on exhaust camshaft (N55)......662
1214550 Replacing control unit (DME) (N55)......664
1214600 Removing _ replacing knock sensors (N55)......667
1214650 Replacing pressure sensor on intake plenum (N55)......669
1214651 Replacing pressure sensor on charge air duct (N55)......671
1214700 Encoding the control unit (DME _ DDE)......673
1214705 Programming the control unit (DME _ DDE)......674
1231020 Removing and installing or replacing alternator (N55)......675
1241020 Removing and installing _ replacing starter motor (N55)......677
1241041 Replacing the engagement solenoid switch......679
1242500 Replacing positive battery cable between starter motor, alternator and positive battery connection point (N55)......681
1242540 Replacing safety battery terminal (SBK)......685
1251001 Replacing wiring harness section for engine (N55)......692
1251100 Replacing wiring harness section for ignition and injectors (N55)......697
1261280 Removing and installing _ replacing oil pressure sensor (N55)......699
1261285 Removing and installing _ renewing oil level sensor for engine oil (N55)......700
Alternator lead......702
Alternator with Drive and Mounting Parts......703
Camshaft......704
Electronic Shift Units or Control Units......705
Electronics box, wiring harness......706
Oil pressure, oil level indicator......707
Plug connections, terminals, loose components......708
Spark Plugs......709
Starter motor with mounting......710
13 - FUEL PREPARATION & CONTROL......711
1161365 Removing and installing _ replacing left-hand charge air duct (N55 )......713
13 operating fluid overview......717
1331... Notes regarding the fuel pressure test (reference pressure surrounding area)......718
1331032 Check fuel pressure......720
1351017 Removing and installing _ replacing high pressure pump (Bosch) (N55)......725
1353... Warnings for the removal of injectors?(N55)......729
1353158 Removing and installing _ replacing rail (Bosch high pressure pump) (N55)......732
1353158 Removing and installing _ replacing rail (rail with pressure lines) (N55)......738
1353192 Removing and installing _ replacing a pressure line (N55)......742
1353310 Removing and installing _ replacing an injector (N55)......747
1353332 Removing and installing _ replacing feed line (N55)......758
1353334 Removing and installing _ replacing pressure line (N55)......762
1354030 Removing and installing _ sealing throttle body (N55)......766
1362531 Replacing coolant temperature sensor (N55)......768
1362560 Removing and installing _ replacing hot film air mass meter (N55)......770
1371 Overview of tightening torques......771
1371000 Removing and installing _ replacing intake silencer housing (N55)......781
1371170 Removing air duct (N55)......782
1372001 Replacing air filter element (N55)......784
1390500 Replacing tank vent valve (N55)......786
Fuel Injector Nozzles and Lines......788
Fuel Pump with Drive and Pipes......790
Fuel filter......791
Group 13......792
Intake silencer......793
Main group 16......794
Sensors for control unit......795
Throttle valve and operation......796
16 - FUEL SUPPLY......797
1611030 Remove and install _ replace the fuel tank (petrol)......798
1611060 Removing and installing or replacing fuel filler pipe......803
1612001 Removing and installing _ replacing sensor for fuel gauge (left)......806
1612010 Removing and installing or replacing carbon canister......807
1612060 Removing and installing _ replacing carbon canister (US version NVLD)......808
1612200 Removing and installing _ replacing outer fuel filter......810
1612440 Replace the fuel filler neck breather pipe (petrol)......814
1613521 Removing and installing _ replacing pressure switch for Natural Vacuum Leak Detection (NVLD)......816
1613522 Removing and installing _ replacing temperature sensor for Natural Vacuum Leak Detection (NVLD)......818
1614010 Removing and installing or replacing fuel pump (petrol _ gasoline)......819
1614065 Removing and installing _ replacing dust filter for Natural Vacuum Leak Detection (NVLD)......820
1614090 Removing and installing _ replacing delivery unit (petrol)......822
1614500 Removing and installing _ replacing control unit for electric fuel pump......827
Fuel Delivery......829
Fuel Tank and Mounting Parts......830
Fuel pump......831
Tank ventilation......832
17 - COOLING......833
17 operating fluid overview......834
1700... Instructions for working on cooling system......837
1700005 Draining and adding coolant (N55)......842