John Deere 350D 400D Articulated Dump Truck Workshop Repair Manual TM1941 PDF - MJODTM1941.zip
A complete service guide covering the John Deere 350D and 400D Articulated Dump Trucks (BELL— Tier2; DW), packed with the workshop data professionals rely on to keep, fix, and overhaul these machines.
Inside the John Deere 350D & 400D Articulated Dump Truck (ADT) workshop repair manual you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
350D (SN. Bell: 200311—201811; SN. DW: 601341—608489)
400D (SN. Bell: 200311—201811; SN. DW: 601341—608489)
TM1941 - John Deere 350D & 400D Articulated Dump Truck Technical Manual - Repair.pdf
TM1941 - John Deere 350D & 400D Articulated Dump Truck Technical Manual - Repair.epub
Total Pages: 1,029 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety
Wheels
Removal and Installation
Axles and Suspension Systems
Removal and Installation
Differential or Bevel Drive
Input Drive Shafts and U-Joints
Axle Mounting Parts
Axle Shaft, Bearings, and Reduction Gears
Transmission
Removal and Installation
Input Drive Shafts and U-Joints
Gear, Shafts, and Power Shift Clutches
Hydraulic System
Engine
Removal and Installation
Crankshaft, Main Bearings, and Flywheel
Camshaft and Timing Gear Train
Cylinder Block, Liners, Pistons and Rods
Lubrication System
Cylinder Head and Valves
Exhaust System
Fuel Injection System
Air Intake Manifold System
Turbocharger
Cooling System
Thermostats, Housing and Water Piping
Engine Auxiliary System
Cooling System
Intake System
External Exhaust Systems
Engine Mounting
External Fuel Supply Systems
Connector Drive (Flexplate)
Elements
Transfer Drive
Removal and Installation
Gear Shafts and Bearings
Steering System
Secondary Steering
Hydraulic System
Service Brakes
Active Elements
Hydraulic System
Park Brake
Active Elements
Frame and Supporting Structure
Frame Installation
Operator`s Station
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Sheet Metal and Styling
Hood or Engine Enclosure
Main Hydraulic System
Hydraulic System
Pneumatic Systems
Pumps and Drives
Control Valves
Reservoir, Filter, and Trap
Cylinders
Haulage Device
Frames
Hydraulic System
Dealer Fabricated Tools
tm1941 - 350D and 400D Articulated Dump Truck BELL(200311-201811) Tier 2; DW(601341-608489)
Table of Contents
Foreword
Technical Information Feedback Form
Section 00: General Information
Group 0001: Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Oils
Beware of Exhaust Fumes
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Operating on Slopes
Operating Or Traveling On Public Roads
Inspect and Maintain ROPS
Add and Operate Attachments Safely
Park And Prepare For Service Safely
Service Tires Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Group 0003: Torque Values
Metric Bolt and Cap Screw Torque Values
Additional Metric Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations for O-Ring Boss Fittings
O-Ring Boss Fittings in Aluminum Housing Service Recommendations—Excavators
Service Recommendations for Flared Connections—Straight or Tapered Threads
Service Recommendations for Flat Face O-Ring Seal Fittings
O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
Service Recommendations For O-Ring Boss Fittings With Shoulder
Metric 24° O-Ring Seal DIN 20078 Service Recommendations
Section 01: Wheels
Group 0110: Removal and Installation
Remove and Install Wheel
Remove and Install Tire
Section 02: Axles and Suspension Systems
Group 0200: Removal and Installation
Axles
Group 0210: Differential or Bevel Drive
Axle Differential
Group 0225: Input Drive Shafts and U-Joints
Drive Shafts
Group 0242: Axle Mounting Parts
Axle Links, Stabilizers, and Struts Remove and Install
Recharge Front Suspension Strut
Front Suspension Strut Disassemble and Assemble
Replace Links and Stabilizer Bushings
Front Axle Pivot
Middle and Rear Axle Walking Beams
Group 0250: Axle Shaft, Bearings, and Reduction Gears
Axle Outboard Planetaries
Axle Shafts
Axle Hubs
Section 03: Transmission
Group 0300: Removal and Installation
Remove and Install Transmission
Group 0325: Input Drive Shafts and U-Joints
Remove and Install Transmission-to-Transfer Case Drive Shaft
Group 0350: Gear, Shafts, and Power Shift Clutches
Disassemble Transmission
Disassemble and Assemble Torque Converter
Disassemble and Assemble Torque Converter Housing
Disassemble and Assemble Retarder and P3 Planetary
Disassemble and Assemble Main Shaft
Disassemble and Assemble P2 Planetary
Disassemble and Assemble P1 Planetary
Disassemble and Assemble Front Support and Charging Oil Pump
Disassemble and Assemble C1/C2 Clutch
Disassemble and Assemble C3/C4 Clutch and Main Housing
Disassemble and Assemble Control Valve
Assemble Transmission
Group 0360: Hydraulic System
Remove and Install Transmission Oil Cooler
Transmission Retarder Accumulator Remove and Install
Section 04: Engine
Group 0400: Removal and Installation
Engine
Group 0401: Crankshaft, Main Bearings, and Flywheel
Crankshaft and Main Bearing Failure Analysis
Crankshaft Oil Seals
Flywheel
Remove and Install Timing Case Cover
Remove and Install Timing Case
Crankshaft
Bleed Engine Oil Circuit after Major Overhaul
Group 0402: Camshaft and Timing Gear Train
Camshaft
Group 0403: Cylinder Block, Liners, Pistons and Rods
Liner, Piston, and Rod Failure Analysis
Pistons and Connecting Rods
Cylinder Liners
Check Engine Rotation for Excessive Tightness
Group 0407: Lubrication System
Remove and Install Oil Filter Housing
Remove, Inspect, and Install Engine Oil Cooler
Remove and Install Oil Pan
Remove, Inspect and Install Piston Cooling Orifices
Remove and Install Engine Oil Pump
Remove and Install Oil Pressure Relief Valve
Group 0409: Cylinder Head and Valves
Cylinder Head and Valves Failure Analysis
Remove and Install Valve Cover
Rocker Arms and Shaft
Clean and Inspect Push Rods
Cylinder Head
Remove and Install Engine Exhaust Valve Brake
Intake and Exhaust Valves
Valves
Cylinder Head
Group 0410: Exhaust System
Remove and Install Exhaust Manifold
Group 0413: Fuel Injection System
Remove and Install Hand Primer Pump
Remove and Install Fuel Supply Pump
Remove and Install Electronic Unit Injector (EUI)
Remove and Install Fuel Delivery Nozzle
Group 0414: Air Intake Manifold System
Remove and Install Air Intake Manifold
Group 0416: Turbocharger
Turbocharger
Turbocharger Seven-Step Inspection
Group 0417: Cooling System
Water Pump
Group 0418: Thermostats, Housing and Water Piping
Remove and Install Thermostats and Housing
Section 05: Engine Auxiliary System
Group 0510: Cooling System
Fan Belt Remove and Install
Belt Tensioner Remove and Install
Remove and Install Radiator
Group 0520: Intake System
Air Intake System Leakage Check
Remove and Install Charge Air Aftercooler
Group 0530: External Exhaust Systems
Remove and Install Muffler and Exhaust Pipes
Remove and Install Exhaust Brake Valve Flapper
Body Heater Pipes
Group 0540: Engine Mounting
Remove and Install Engine and Transmission Rubber Mounts
Group 0560: External Fuel Supply Systems
Remove and Install Hand Primer Pump
Remove and Install Primary Fuel Filter (Water Separator)
Remove and Install Fuel Tank
Section 07: Connector Drive (Flexplate)
Group 0752: Elements
Remove and Install Connector Drive (Flexplate)
Section 08: Transfer Drive
Group 0800: Removal and Installation
Transfer Case Remove and Install
Transfer Case Alignment
Drive Shaft Alignment
Group 0851: Gear Shafts and Bearings
Transfer Case Disassemble
Front Output Housing and Inter-axle Lock Disassemble and Assemble
Input Shaft Disassemble and Assemble
Idler Shaft Disassemble and Assemble
Rear Output Shaft Disassemble and Assemble
Planetary Gear Disassemble and Assemble
Transfer Case Assemble
Inter-axle Lock Coupler Adjustment
Section 09: Steering System
Group 0930: Secondary Steering
Secondary Steering Pump
Group 0960: Hydraulic System
Steering Valve Remove and Install
Steering Valve Disassemble and Assemble
Steering Cylinder (S.N. —499999)
Steering Cylinder (S.N. 500000— )
Section 10: Service Brakes
Group 1011: Active Elements
Service Brakes—350D
Service Brakes—400D
Group 1060: Hydraulic System
Bleed Service Brake Hydraulic System
Brake Accumulators
Brake Valve
Wet Disk Brake Thermal Valve
Wet Disk Brake Cooling Oil Pumps
Wet Disk Brake Cooling Oil Reservoir
Wet Disk Brake Cooling Oil Cooler
Section 11: Park Brake
Group 1111: Active Elements
Park Brake
Section 17: Frame and Supporting Structure
Group 1740: Frame Installation
Welding on Machine
Separate Front and Rear Frames
Articulation Frame
Oscillation Joint Bushings Inspect
Oscillation Joint