John Deere Tractors 6010, SE6010, 6110, SE6110, 6210, 6310, 6410, SE6410, 6510, SE6510, 6610, SE6610, 6810, 6910, 6910S Diagnosis and Tests Service Technical Manual - MJODTM4552.zip
Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere Tractors 6010, SE6010, 6110, SE6110, 6210, 6310, 6410, SE6410, 6510, SE6510, 6610, SE6610, 6810, 6910, 6910S, with workshop information to maintain, test, repair, and service like professional mechanics.
John Deere 2WD or MFWD Tractors 6010, 6110, 6210, 6310, 6410, 6510, 6610, 6810, 6910, 6910S and SE workshop Diagnosis Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm4552 - 6010, 6110, 6210, 6310, 6410, 6510, 6610, 6810, 6910, 6910s and se tractors Technical Manual.pdf
tm4552 - 6010, 6110, 6210, 6310, 6410, 6510, 6610, 6810, 6910, 6910s and se tractors Technical Manual.epub
Total Pages: 5,148 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Safety
Safety
Service Code Diagnostics
BCU Service Code Diagnostics
BIF Service Code Diagnostics
ECU (Level 1 with LUCAS injection pump) Service Code Diagnostics
ECU (Level 4 with BOSCH VP44 injection pump) Service Code Diagnostics
HCU Service Code Diagnostics
PCU Service Code Diagnostics
PEC Service Code Diagnostics
PLC Service Code Diagnostics
RCU Service Code Diagnostics
SFA Service Code Diagnostics
TCU Service Code Diagnostics
UIC Service Code Diagnostics
Observable Symptoms
Electrical System
PowrQuad, PowrQuad Plus and AutoQuad Transmissions
Drive System (except transmission)
Steering and Brakes
Hydraulic System
Engine
Tests
Fuel, Air Intake and Cooling Systems
System Diagnosis
Tests and Adjustments
Fuel System
Air Intake System
Cooling System
Cold-Weather Starting Aids
Electrical System
General
Functional Schematics and Wiring Diagrams (6010-6910S)
Functional Schematics and Wiring Diagrams (SE Tractors)
Functional Schematics and Wiring Diagrams (2-Post ROPS)
Functional Schematics and Wiring Diagrams (AutoPowr)
Circuit Testing (6010-6910S with Cab)
Sub-System Diagnostics (SE Tractors)
Sub-System Diagnostics (2-Post ROPS)
Circuit Testing (AutoPowr Transmission)
Data BUS Systems
Data BUS Systems –– Diagnosis
Adjustments
Component Testing
Electronic Control Units
Operation and General Information on Diagnostics
BCU References
BIF References
ECU (Level 1) References
HCU References
PCU References
PEC References
PLC References
RCU References
SFA References
TCU References
UIC References
SyncroPlus Transmission
Operational Checkout
Troubleshooting
Tests and Adjustments
SyncroPlus Transmission Operation
Perma Clutch II
Gear Transmission
Creeper Transmission
Range Transmission
Power Reverser Transmission
Operational Checkout
Troubleshooting
Test and Adjustments
Power Reverser Operation
Power Reverser Module
Gear Transmission
Power Shift Transmission
Operational Checkout
Troubleshooting
Adjustments
Theory of Operation
AutoPowr Transmission
Diagnosis - UIC
Diagnosis - TCU
Diagnosis - PLC
Tests and Adjustments
Operation
PowrQuad, PowrQuad Plus and AutoQuad II Transmissions
Operational Checkout
POWRQUAD™Transmission Check
Troubleshooting on PowrQuad Plus and AutoQuad II
Tests and Adjustments
PowrQuad Transmission Operation
PowrQuad Plus and AutoQuad II Transmission Operation
Creeper Transmission
Range Transmission
Drive Systems
Operational Checkout
Troubleshooting
Tests
Front-Wheel Drive Clutch
Differential
Final Drives
Rear PTO Options
Front PTO
Steering and Brakes
Operational Checkout
Troubleshooting
Tests and Adjustments
Hydrostatic Steering
Hydraulic Brakes
Handbrake
Hydraulic Trailer Brake
Air Brake System
Hydraulic System
Operational Checkout
PFC Hydraulic System Troubleshooting
PC Hydraulic System Troubleshooting
Tests and Adjustments
PFC Hydraulic System
Charge Oil Pump
Hydraulic Pumps
Valves, Oil Cooler and Filter
Rockshaft
Selective Control Valves and Couplers
Independent Control Valve (ICV)
PC Hydraulic System and Components
Miscellaneous
TLS Front Axle Operational Checkout
TLS Front Axle Troubleshooting
TLS Front Axle Tests and Adjustments
TLS Front Axle Operation
Operators Cab
Operational Checkout
Air Conditioner Troubleshooting
Ventilation and Heater Troubleshooting
Operator's Seat Troubleshooting
Air Conditioner Operation
Ventilation and Heating Operation
Special Tools (Dealer-Fabricated)
tm4552 - 6010, 6110, 6210, 6310, 6410, 6510, 6610, 6810, 6910, 6910s and se tractors
Table of Contents
Foreword
Section 210: Safety
Group 05: Safety
Recognize Safety Information
“Important” - Information
“Note” - Information
Prevent Machine Runaway
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Wear Protective Clothing
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Safety Information - Air Brake System
Avoid Eye Contact with Radar
Keep ROPS Installed Properly
Replace Safety Signs
Dispose of Waste Properly
Live With Safety
Section 211: Service Code Diagnostics
Group BCU: BCU Service Code Diagnostics
BCU 045-System Voltage Too Low (Idle over 512 rpm)
BCU 046-System Voltage Too Low (idle over 1500 rpm)
BCU 047-System Voltage Too High (Engine Running)
BCU 055-Handbrake Failure
BCU 072-Rear PTO Circuit / Switch Error
BCU 073-Defective Rear PTO Solenoid
BCU 075-Rear PTO Speed Not Present After PTO ON
BCU 080-Differential Lock Still Activated After deactivation
BCU 081-Defective Differential Lock Solenoid
BCU 085-MFWD Control Switch Error
BCU 086-Faulty MFWD Solenoid
BCU 106-Internal BCU Fault
BCU 130-Turn Signal Switch Fault
BCU 131-Turn Signal Circuit Fault
BCU 132-Defective Hazard Warning Light Power Supply Fuse F102 (20A)
BCU 133-PTO Remote Failure
BCU 134-HMS Circuit Fault
Group BIF: BIF Service Code Diagnostics
BIF 001-Fuel Level Sensor Circuit
BIF 002-Fuel Level Sensor Circuit
BIF 003-Fuel Level Sensor Circuit
BIF 010-Engine Coolant Temperature High
BIF 011-Engine Coolant Temperature Very High
BIF 012-Coolant Temperature Sensor-Circuit Open
BIF 013-Coolant Temperature Sensor-Circuit Shorted
BIF 015-Transmission Oil Temperature High
BIF 016-Transmission Oil Temperature Very High
BIF 017-Transmission Oil Temperature Sensor-Circuit Open
BIF 018-Transmission Oil Temperature Sensor-Circuit Shorted
BIF 021-Engine Oil Pressure Low (Pressure Switch)
BIF 023-Missing Engine Speed Signal
BIF 026-Transmission Oil Pressure Low
BIF 030-Engine Air Filter Restricted
BIF 035-Transmission and Hydraulic Oil Filter Restricted
BIF 036-Hydraulic Oil Filter Service Alert Alarm
BIF 045-System Voltage Too Low (Idle over 512 rpm)
BIF 046-System Voltage Too Low (idle over 1500 rpm)
BIF 047-System Voltage Too High (Engine Running)
BIF 049-Alternator D+ voltage too low (Idle over 512 rpm)
BIF 050-Alternator D+ voltage too low (idle over 1500 rpm)
BIF 051-Alternator D+ voltage too high
BIF 106-Internal BIF Fault
BIF 135-BCU Timing Signal not received
BIF 136-Open CCD BUS Lines
BIF 137-Open in CAN BUS Lines
BIF 140-Rear PTO Speed Warning
Group ECU (Level 1): ECU (Level 1 with LUCAS injection pump) Service Code Diagnostics
ECU 011-Foot Throttle Potentiometer ECU Input Voltage Too High
ECU 012-Foot Throttle Potentiometer ECU Input Voltage Too Low
ECU 013-Cruise Control Potentiometer Input Voltage Too High
ECU 014-Cruise Control Potentiometer Input Voltage Too Low
ECU 018-Coolant Temperature Sensor Input Voltage Too High
ECU 019-Coolant Temperature Sensor Input Voltage Too Low
ECU 021-Sensor Supply Voltage Too High
ECU 022-Sensor Supply Voltage Too Low
ECU 039-Engine Speed Input Signal Fault
ECU 041-Missing Engine Start Signal
ECU 042-High Idle Speed Too High
ECU 046-Engine Start Signal Always High
ECU 055-ECU detects Not Related CAN BUS Information
ECU 064-Hand Throttle Calibration Failed
ECU 065-Hand Throttle Calibration Value Error
ECU 081-Internal ECU Failure (Pump Current Feedback Voltage Too High)
ECU 082-Internal ECU Failure (Pump Current Feedback Voltage Too Low)
ECU 083-Injection Pump (Unstable Current Regulation for Actuator Magnet)
ECU 084-Injection Pump (Actuator Magnet Current Regulation cannot be controlled)
ECU 085-Injection Pump (Actuator Magnet Current Regulation Too High While Engine is OFF)
ECU 091-Ground Speed Signal Missing Or Incorrect (CAN BUS Message)
ECU 092-Ground Speed Input in ECU and CAN BUS Message Ground Speed Are Different
ECU 093-Internal Miscalculation (based on Service Codes ECU 091 and ECU 092)
Group ECU (Level 4): ECU (Level 4 with BOSCH VP44 injection pump) Service Code Diagnostics
ECU 011- (000091.03) Foot Throttle Potentiometer Input Voltage Too High
ECU 012-(000091.04) Foot Throttle Potentiometer Input Voltage Too Low
ECU 013-(000028.03) Cruise Control Potentiometer Input Voltage Too High
ECU 014-(000028.04) Cruise Control Potentiometer Input Voltage Too Low
ECU 015-(000029.03) Hand Throttle Potentiometer Input Voltage Too High
ECU 016-(000029.04) Hand Throttle Potentiometer Input Voltage Too Low
ECU 018-(000110.03) Coolant Temperature Sensor Input Voltage Too High
ECU 019-(000110.04) Coolant Temperature Sensor Input Voltage Too Low
ECU 021-(001079.03) Sensor Supply Voltage too High
ECU 022-(001079.04) Sensor Supply Voltage too Low
ECU 023-(000100.03) Oil Pressure Input Voltage too High
ECU 024-(000100.04) Oil Pressure Input Voltage too Low
ECU 027-(000094.03) Fuel Pressure Input Voltage too High
ECU 028-(000094.04) Fuel Pressure Input Voltage too Low
ECU 031-(001080.03) Sensor Supply Voltage too High
ECU 032-(001080.04) Sensor Supply Voltage too Low
ECU 033-(000174.15) Fuel Temperature Is Above Normal Least Severe
ECU 034-(000629.19) ECU To Pump Communication Error
ECU 035-(001077.07) Pump Attempting to Fuel With 0 Command
ECU 036-(001077.31) VP44 Initiated Engine Protection
ECU 037-(000632.02) Fuel Shut Off Error Condition Detected
ECU 038-(000637.08) Crank Signal Missing
ECU 039-(000637.02) Noise Detected On Crank Signal
ECU 039-(000637.10) Crank Pattern Error
ECU 042-(000190.00) High Idle Speed Too High,
ECU 043-(000636.08) Event Sensor Signal Missing
ECU 044-(000636.02) Noise Detected On Event Sensor Signal
ECU 044-(000636.10) Event Sensor Pattern Error
ECU 055-(000639.02) ECU Detects Not Related CAN BUS Information
ECU 057-(000094.18) Fuel Pressure Too Low - Moderately Severe Level
ECU 058-(000094.01) Fuel Pressure Too Low - Most Severe Level
ECU 062-(000110.16) Engine Coolant Temperature Too High - Moderately Severe Level
ECU 063-(000110.00) Engine Coolant Temperature Too High - Most Severe Level
ECU 066-(001076.02) VP44 Detected Defect
ECU 067-(000174.00) Fuel Temperature Is Above Normal - Most Severe Level
ECU 068-(001077.11) VP44 Input Voltage Out Of Range
ECU 071-(000174.16) Fuel Temperature Is Above Normal - Moderately Severe Level
ECU 074-(000100.18) Oil Pressure Too Low - Moderately Severe Level
ECU 075-(000100.01) Oil Pressure Too Low - Most Severe Level
ECU 076-(000627.04) ECU Unswitched Power Fault
ECU 077-(000898.09) CAN Speed Request Not Valid Or Not Received
ECU 086-(000632.05) ECU Fuel Shut Off Non-Functional
ECU 087-(001078.11) Pump Speed Does Not Match Engine Speed
ECU 089-(001485.02) Pump Power Relay Fault
ECU 091-(000084.02) Ground Speed Signal Missing Or Incorrect (CAN BUS Message)
ECU 092-(000810.02) Ground Speed Signal in ECU and CAN BUS Message Ground Speed Are Different
ECU 093-(001069.02) Internal Miscalculation (Based On Service Codes ECU 091 and ECU 092)
ECU 094-(001078.31) VP44 Unable To Achieve Desired Timing
ECU 095-(001078.07) VP44 and ECU Timing Measurement Do Not Agree
ECU 096-(001077.19) VP44 Detected CAN BUS Failure
ECU 097-(001077.12) VP44 Self Test Error
ECU 098-(000174.31) Fuel Temperature Sensor In The Pump Out Of Range
001569.31- Fuel Derate
000189.00- Engine Speed Derate
000629.13- ECU Error
Group HCU: HCU Service Code Diagnostics
HCU 022-System Voltage not in Specification
HCU 027-Calibration not Successful
HCU 028-Calibration Memory Failure
HCU 029-Calibration Memory Failure
HCU 030-Insignificant Fault that has no effect on Tractor Operation
HCU 041-Stepper Motor Circuit open
HCU 042-Stepper Motor Circuit open
HCU 043-Stepper Motor Circuit shorted
HCU 044-Stepper Motor Circuit shorted
HCU 045-Potentiometers and Position Sensor Supply Voltage Out of Range
HCU 046-Draft Sensor Supply voltage Out of Range
HCU 049-Raise/ Lower Rocker Switch Circuit
HCU 050-Stepper Motor Deadband out of range
HCU 051-(L.H.) Draft Sensor Signal Circuit
HCU 052-(R.H.) Draft Sensor Signal Circuit
HCU 053-Load/ Depth Control Potentiometer Circuit
HCU 054-Hitch Control Lever Potentiometer Circuit
HCU 055-Rockshaft Position Sensor Circuit
HCU 056-Raise Limit Control Potentiometer
HCU 057-Rate-of-Drop Control Potentiometer Circuit
HCU 058-Remote Control Switch Circuit
HCU 239-Circuit fault during Calibration
HCU 241-Hitch Position Sensor Circuit fault during Calibration
HCU 242-Hitch Position Sensor Circuit fault during Calibration
HCU 250-(R.H.) Draft Sensor Circuit out of specification during calibration
HCU 251-(R.H.) Draft Sensor Circuit out of specification during calibration
HCU 252-(R.H.) Draft Sensor Circuit out of specification during calibration
HCU 253-(L.H.) Draft Sensor Circuit out of specification during calibration
HCU 254-(L.H.) Draft Sensor Circuit out of specification during calibration
HCU 255-(L.H.) Draft Sensor Circuit out of specification during calibration
Group PCU: PCU Service Code Diagnostics
PCU 004-Top Speed Is Not Calibrated In The PCU
PCU 007-Microprocessor Ran Out Of Execution Time
PCU 008-Manifold Pressure Sensor Input Voltage Out Of Range
PCU 009-Hydraulic Oil Temperature Message Missing
PCU 010-Transmission And Engine Oil Pressure Message Missing
PCU 011-Oil Temperature Is Cold
PCU 012-Transmission Oil Pressure Too Low
PCU 016-Engine Running Too Unevenly During Calibration
PCU 018-Encoder Fault Detected In Diagnostic Mode
PCU 020-Tractor Model Is Not Calibrated Correctly
PCU 021-PCU Addresses Not Calibrated
PCU 023-Engine Speed Sensor Missing
PCU 027-PCU Not Calibrated Correctly Or Calibration Failed
PCU 028-B4 Element Not Calibrated Successfully
PCU 030-Clutch Engaged And Disengaged Switch Conflict (Both Closed At Same Time)
PCU 031-Clutch Engaged And Disengaged Switches OPEN For Too Long (“Riding” The Clutch)
PCU 038-Internal Failure Of PCU
PCU 039-Fault in Reverse Switch Circuit
PCU 040-Fault in Forward Switch Circuit
PCU 041-Forward and Reverse Switch Circuit Conflict
PCU 042-Forward Switch Closed, But Gear Encoder Indicates Reverse
PCU 043-Reverse Switch Closed, But Gear Encoder Indicates Forward
PCU 044-Encoder Indicates A Gear, But Enable Relay Indicates Neutral
PCU 045-Encoder Indicates Neutral, But Enable Relay Indicates NOT Neutral
PCU 047-Shift Lever Has Been Between Neutral And Gear For Too Long