Caterpillar AP-300D AP300D Asphalt Paver Workshop Repair Service Manual PDF - MCATAP300D.zip
Full-service repair documentation, including electrical wiring schematics, for the Caterpillar AP-300D ASPHALT PAVER — everything you need in workshop form to service, troubleshoot, overhaul, and rebuild the machine.
The Caterpillar AP300D ASPHALT PAVER workshop service manuals contain:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 821 pages
File Format: PDF
Manual Type: Disassembly & Assembly, Testing & Adjusting, Specifications, Systems Operation, Electrical Schematic, Troubleshooting...
Language: English
UENR2453 - Schematic (AP300D Asphalt Paver Hydraulic System 382-6688-01).pdf
UENR2454 - Schematic (AP300D Asphalt Paver Electrical System).pdf
UENR3276 - Disassembly and Assembly (AP300D Asphalt Paver Engine Supplement).pdf
UENR3277 - Disassembly and Assembly (AP300D Asphalt Paver Machine Systems).pdf
UENR3813 - Specifications (AP300D Asphalt Paver Propel System).pdf
UENR3814 - Systems Operation (AP300D Asphalt Paver Propel System).pdf
UENR3814 - Testing and Adjusting (AP300D Asphalt Paver Propel System).pdf
UENR3815 - Specifications (AP300D Asphalt Paver Machine Systems).pdf
UENR3816 - Systems Operation (AP300D Asphalt Paver Machine Systems).pdf
UENR3816 - Testing and Adjusting (AP300D Asphalt Paver Machine Systems).pdf
UENR3894 - Troubleshooting (AP300D and AS3173 Asphalt Pavers Machine Electrical System).pdf
TABLE OF CONTENTS
UENR2453 - Schematic (AP300D Asphalt Paver Hydraulic System 382-6688-01)............1
Collage............1
Main............33
UENR2454 - Schematic (AP300D Asphalt Paver Electrical System)............37
Collage............37
Main............77
Feature............77
Cover Page............78
Information............0
Component Location............0
Volume 1 of 2 - Machine Wiring............0
Page 1 of 2............79
Page 2 of 2............80
Volume 2 of 2 - Electrical Operator Box............81
Connector Location............0
Volume 1 of 2 - Machine Wiring............82
Volume 2 of 2 - Electrical Operator Box............83
Specifications and Related Manuals............0
Volume 1 of 2 - Machine Wiring............84
Standard Electrical............85
Schematics............0
Volume 1 of 2 - Machine Wiring............86
Volume 2 of 2 - Electrical Operator Box............87
Machine Views............0
Volume 1 of 2 - Machine Wiring............0
Breakers and Fuses............88
Engine............89
Hyd Canopy Raising............90
Operator Platform - Bottom............91
Operator Platform - Rear............92
Operator Control Panel............93
Screed Control Panel............94
Screed Valve............95
Volume 2 of 2 - Electrical Operator Box............0
Operator Box - Heater............96
UENR3276 - Disassembly and Assembly (AP300D Asphalt Paver Engine Supplement)............97
System Pressure - Release............98
Air Cleaner - Remove and Install............99
Exhaust (Muffler) - Remove and Install............101
Engine Enclosure (Hood) - Remove and Install............103
Battery - Remove and Install............107
Alternator - Remove and Install............109
Electric Starting Motor - Remove and Install............111
Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install............113
Water Separator and Fuel Filter (Primary) - Remove and Install............116
Fan - Remove and Install............118
Expansion Tank - Remove and Install............120
Radiator - Remove and Install............122
Engine - Remove and Install............125
UENR3277 - Disassembly and Assembly (AP300D Asphalt Paver Machine Systems)............130
Control Valve (Auxiliary Manifold) - Remove and Install............132
System Pressure - Release............137
Fuel Tank - Remove and Install............138
Hydraulic Oil Filter (Return) - Remove and Install............141
Hydraulic Tank - Remove and Install............143
Gerotor Motor (Drag Conveyor) - Remove and Install............146
Chain (Drag Conveyor) - Remove and Install............149
Drag Conveyor - Remove and Install............151
Footshaft - Remove and Install............154
Plates (Drag Pans) - Remove and Install............156
Gerotor Motor (Auger Conveyor) - Remove and Install............157
Chain (Auger Conveyor) - Remove and Install............159
Hydraulic Cylinder (Auger Hoist) - Remove and Install............161
Auger - Remove and Install............163
Auger - Disassemble............165
Auger - Assemble............168
Piston Pump (Propel) - Remove and Install............171
Piston Motor (Propel) - Remove and Install............177
Brake Pump and Valve - Remove and Install............178
Wheel (Front Wheel Assist) - Remove and Install............180
Front Wheel Drive Manifold - Remove and Install............182
Gerotor Motor (Front Wheel Assist) - Remove and Install............184
Wheel (Rear) - Remove and Install............185
Final Drive Planetary - Remove and Install............187
Final Drive Planetary - Disassemble............190
Final Drive Planetary - Assemble............199
Control Valve (Tow Point; Hopper Hoist and Steering) - Remove and Install............209
Hopper - Remove and Install............212
Seat - Remove and Install............215
Steering Wheel - Remove and Install............217
Metering Pump (Steering) - Remove and Install............219
Hydraulic Cylinder (Steering) - Remove and Install............222
Canopy - Remove and Install............226
Operator Platform - Remove and Install............229
Screed - Remove and Install............236
Control Valve (Screed Assist) - Remove and Install............240
Hydraulic Cylinder (Screed Hoist) - Remove and Install............242
Hydraulic Cylinder (Tow Point) - Remove and Install............244
Push Roller - Remove and Install............246
Push Roller - Disassemble............247
Push Roller - Assemble............249
Transverse Beam - Remove and Install - If Equipped............251
Electric Motor (Washdown Pump) - Remove and Install............252
Drive Belt (Generator) - Remove and Install............253
Generator - Remove and Install............255
UENR3813 - Specifications (AP300D Asphalt Paver Propel System)............260
Piston Pump (Propel)............261
Piston Motor (Propel)............263
Final Drive Planetary............264
Rear Wheel............266
Bogie............267
Gerotor Motor (Front Wheel Assist)............269
Front Wheel Drive Manifold............270
Brake Pump (Manual Release)............271
UENR3814 - Systems Operation (AP300D Asphalt Paver Propel System)............272
General Information (Propel System)............273
Graphic Color Codes............275
Location of Electrical Components (Propel System)............277
Operator Controls (Propel System)............281
Piston Pump (Propel)............285
Piston Motor (Propel)............289
Control Valve (Front Wheel Assist)............291
Piston Motor (Front Wheel Assist)............293
Final Drive............295
Control Valve (Clutch)............296
Control Valve (Shift)............297
Brake Release Manifold............299
Control Valve (Parking Brake)............300
Electrical Schematic (Propel System)............301
Hydraulic Schematic (Propel System)............308
UENR3814 - Testing and Adjusting (AP300D Asphalt Paver Propel System)............320
Machine Preparation for Testing and Adjusting............321
System Pressure - Release............325
Hydraulic Oil Contamination - Test............329
Piston Pump Flow - Test............334
Pump Control (Electrical Proportional Control) Neutral (Right Propel Pump) - Test and Adjust............340
Pump Control (Electrical Proportional Control) Neutral (Left Propel Pump) - Test and Adjust............347
Piston Pump (Left Propel) Neutral - Test and Adjust............354
Piston Pump (Right Propel) Neutral - Test and Adjust............363
Relief Valve (Charge) - Test and Adjust............371
Relief Valve (Flushing Valve) - Test and Adjust............384
Relief Valve (Pressure Override) - Test and Adjust............399
Relief Valve (Main) - Test and Adjust............414
Relief Valve (Front Wheel Assist) - Test and Adjust............432
Forward Currents (EDC)- Calibrate............441
Propel Lever - Calibrate............453
Potentiometer (Propel Speed) - Calibrate............465
Parking Brake - Test............475
UENR3815 - Specifications (AP300D Asphalt Paver Machine Systems)............485
Hydraulic Tank............486
Suction Strainer............487
Radiator Mounting............488
Pump Drive............489
Hydraulic Cylinder (Tow Point)............490
Hydraulic Cylinder (Hopper Hoist)............491
Hydraulic Cylinder (Auger Hoist)............492
Hydraulic Cylinder (Screed Hoist)............493
Gear Pump (Auger; Conveyor)............494
Gerotor Motor (Auger; Conveyor)............496
Gear Pump (Vibratory)............498
Drag Conveyor Guard............500
Auger System............501
Generator............502
Washdown Group............503
Operator Console............505
Metering Pump (Steering)............506
Hydraulic Cylinder (Steering)............507
Hydraulic Cylinder (Canopy)............508
Fuel Tank............509
Engine Mounting............510
Air Cleaner............511
Muffler............512
UENR3816 - Systems Operation (AP300D Asphalt Paver Machine Systems)............513
Graphic Color Codes............515
General Information (Auxiliary Hydraulic System)............517
Operator Controls (Auxiliary Hydraulic System)............519
Electrical System (Auxiliary Hydraulic)............524
Hydraulic System (Auxiliary)............526
Bypass Valve (Hydraulic Oil Cooler)............529
Hydraulic Oil Cooler............531
Gear Pump (Auxiliary)............532
Manifold Valve (Auger Hoist)............533
Counterbalance Valve (Screed)............534
Control Valve (Auxiliary Manifold)............535
Manifold Valve (Tow Point)............538
Metering Pump (Steering)............540
Electrical Schematic (Auxiliary Hydraulic System)............542
Hydraulic Schematic (Auxiliary Hydraulic System)............550
General Information (Auger and Conveyor System)............562
Operator Controls (Auger and Conveyor System)............563
Electrical System (Auger and Conveyor)............567
Gear Pump (Auger and Conveyor)............573
Gear Motor (Auger and Conveyor)............574
Electrical Schematic (Auger and Conveyor System)............576
Hydraulic Schematic (Auger and Conveyor System)............581
General Information (Vibratory System)............585
Operator Controls (Vibratory System)............586
Location of Components (Vibratory System)............588
Gear Pump (Vibratory)............590
Gear Motor (Vibratory)............591
Electrical Schematic (Vibratory System)............592
Hydraulic Schematic (Vibratory System)............594
General Information (Washdown System)............597
Operator Controls (Washdown System)............598
Location of Components (Washdown System)............600
Electrical Schematic (Washdown System)............603
General Information (Generator System)............605
Location Of Components (Generator System)............606
Electrical Schematic (Generator System)............609
General Information (Canopy System)............611
Operator Controls (Canopy)............613
Hydraulic Pump (Canopy)............615
Hydraulic Cylinder (Canopy)............617
Electrical Schematic (Canopy System)............618
Hydraulic Schematic (Canopy System)............620
UENR3816 - Testing and Adjusting (AP300D Asphalt Paver Machine Systems)............623
System Pressure - Release............624
Hydraulic Oil Contamination - Test............628
Relief Valve (Steering) - Test and Adjust............633
Piston Pump Flow (Vibratory) - Test............641
Gear Pump Flow (Auxiliary; Steering) - Test............648
Gear Pump and Gear Motor Flow (Auger Speed) - Test............655
Gear Pump and Gear Motor Flow (Conveyor Speed) - Test............660
Relief Valve (Auger Conveyor; Drag Conveyor) - Test and Adjust............665
Conveyor Drive Chain (Auger) - Check and Adjust............676
Conveyor Drive Chain (Drag) - Check and Adjust............680
Conveyor Chain (Drag) - Adjust............685
Pressure Reducing Valve (Tow Point) - Test and Adjust............691
Relief Valve (Auger Hoist) - Test and Adjust............698
Relief Valve (Screed Hoist) - Test and Adjust............706
Relief Valve (Vibratory) - Test and Adjust............714
Generator Voltage - Test............723
Screed Heating System - Test............728
UENR3894 - Troubleshooting (AP300D and AS3173 Asphalt Pavers Machine Electrical System)............732
General Information............733
Service Tools............734
Connector Locations............736
Diagnostic Capabilities............738
Machine Preparation for Troubleshooting............741
Visual Inspection............745
Determining Diagnostic Trouble Codes............748
Diagnostic Trouble Codes............749
Symptom Troubleshooting............752
Emerging Symptom Information............754
Conveyor System............755
Propel System............758
CAN Data Link - Test............763
Condition Switch (Two Wire) - Test............768
Electrical Connector - Inspect............772
Electrical Power Supply - Test............779
Potentiometer - Test............782
Relay - Test............786
Sensor Signal (Analog; Active) - Test............791
Sensor Supply - Test............795
Solenoid Valve - Test............799
Speed Signal - Test............803
Switch Circuits - Test............807
Wiring Harness (Open Circuit) - Test............811
Wiring Harness (Short Circuit) - Test............812
ECM Software - Install............814
ECM - Configure............815
ECM - Replace............816
Connector Contact Description............817
System Schematic............822