John Deere R4045 Self-Propelled Sprayer Technical Service Repair Manual TM116119 PDF - MJODTM116119.zip
A full service and repair guide for the John Deere R4045 Self-Propelled Sprayers, packed with everything you need to service, troubleshoot, fix, and overhaul your machine just like a trained technician.
This John Deere R4045 Self-Propelled Sprayers workshop service & repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM116119 - John Deere R4045 Self-Propelled Sprayers Technical Manual (Repair).PDF
TM116119 - John Deere R4045 Self-Propelled Sprayers Technical Manual (Repair).EPUB
Total Pages: 1,413 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General Information
Tune-Up and Adjustment
Fuel and Lubricants
Engine
Component Removal and Installation
Fuel, Air Intake, and Cooling Systems
Component Removal and Installation
Diesel Fuel System
Engine Cooling System
Electrical
Batteries
Connector Repair
Charging Circuit
Starting Circuit
Fuses and Relays
Lighting
Chassis Control System
Engine Control System
Spray Rate Control System
Boom Control System
Load Command™ Control System
Cab Components
Wiring Harness Routing
Power Train Repair
Remove and Install Hydrostatic Components
Hydrostatic Drive Repair
Planetary Hub Repair
Steering and Brakes
Component Removal and Installation
Steering
Brakes
Suspension and Tread Adjust Repair
Component Removal and Installation
Tread Adjust Cylinders
Suspension
Hydraulic System
Component Removal and Installation
Hydraulic Pump
Hydraulic Valves
Hydraulic Cylinders
Hydraulic Reservoir
Accumulator
Solution Spray System
Component Removal and Installation
Nozzle Repair
Solution Tank
Solution Pump-Standard
Solution Pump-High Flow
Control Valves
Rinse Tank
Eductor
Direct Injection
Flowmeter
Load Command™ System
Foam Marker and On Board Air System
Component Removal and Installation
Foam Marker System Repair
Dry Spreader and Solution System Conversion
Dry Spreader and Solution System
Operator Station
Component Removal and Installation
Heating, Ventilating, and Air Conditioning (HVAC)
Air Conditioning System
Cab Door
Boom
Component Removal and Installation
Dealer Fabricated Tools
tm116119 - R4045 Self-Propelled Sprayer Repair
Table of Contents
Foreword
Section 10: General Information
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Handling Batteries Safely
Handle Agricultural Chemicals Safely
Service and Operate Chemical Sprayers Safely
Avoid Contact with Agricultural Chemicals
Clean Vehicle of Hazardous Pesticides
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Avoid High-Pressure Fluids
Wait Before Opening High-Pressure Fuel System
Service Accumulator Systems Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Use Proper Tools
Construct Dealer-Made Tools Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Servicing Electronic Control Units
Welding Near Electronic Control Units
Keep Electronic Control Unit Connectors Clean
Precautions for Welding
Clean Exhaust Filter Safely
Protect Against High Pressure Spray
Live With Safety
Group 10: General Information
Machine Specification
Machine Dimensions
Serial Number Plate Locations
Sealants and Adhesives Cross-Reference Chart
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
External Hexagon Port Plug Torque Chart
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Programming Control Units
Servicing and Connecting Snap to Connect STC Fittings
Group 15: Tune-Up and Adjustment
Tune-Up and Adjustment
Care and Maintenance of Belts
Defective Belts
Group 20: Fuel and Lubricants
Essential or Recommended Tools
Diesel Fuel
Lubricity of Diesel Fuel
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Operating in Warm Temperature Climates
John Deere COOL-GARD™ II Coolant Extender
Water Quality for Mixing with Coolant Concentrate
Testing Coolant Freeze Point
Required Emission-Related Information
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines
Storing Diesel Exhaust Fluid (DEF)
Testing Diesel Exhaust Fluid (DEF)
Disposal of Diesel Exhaust Fluid (DEF)
Grease
Hydrostatic/Hydraulic Drive Oil
Suspension and Steering Grease
Planetary Hub Oil
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV
Diesel Engine Oil — Tier 2 and Stage II
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV
Section 20: Engine
Group 00: Component Removal and Installation
Essential or Recommended Tools
Specifications
Other Material
John Deere Engine Repair—Use CTM
Remove and Install Engine without Oil Pan
Remove and Install Engine with Oil Pan
Position Hood Forward
Remove and Install Hood
Remove and Install Selective Catalytic Reduction (SCR)
Remove and Install Exhaust Pipes and Filter—Tier 4/Stage IV
Remove and Install Exhaust Pipes and Muffler—Tier 2/Stage II Engine
Remove and Install Auxiliary Drive Belt
Inspect Belt Tensioner
Remove and Install Drive Shaft
Inspect Drive Shaft
Section 30: Fuel, Air Intake, and Cooling Systems
Group 00: Component Removal and Installation
Specifications
Remove and Install Fuel Tank
Remove and Install Fuel Level Sensor
Remove and Install Diesel Exhaust Fluid (DEF) Tank
Remove and Install Diesel Exhaust Fluid (DEF) Tank Header
Remove and Install Diesel Exhaust Fluid (DEF) Injection Pump
Remove and Install Cooling Package
Remove and Install Radiator
Remove and Install Charge Air Cooler
Remove and Install Fan Belt
Remove and Install Viscous Fan Drive
Remove and Install Hydraulic Oil Cooler
Remove and Install Fuel Cooler
Remove and Install Air Conditioning Condenser
Group 05: Diesel Fuel System
Specifications
Clean and Inspect Fuel Tank
Replace Fuel Filter, Electric Fuel Pump, and Bleed Fuel System
Turbocharger Repair—Use CTM
DEF Tank Exploded View
Group 10: Engine Cooling System
Essential or Recommended Tools
Specifications
Other Material
Drain, Flush, and Fill Cooling System
Test Radiator, Deaeration Tank, and Overflow Tank
Test Deaeration Tank Cap and Overflow Tank Cap
Section 40: Electrical
Group 05: Batteries
Battery Safety
Prevent Damage to Electrical Systems
Checking Electrolyte Specific Gravity
Battery Replacement
Charging Batteries
Connecting Battery Cables
Group 10: Connector Repair
Essential or Recommended Tools
Using High-Pressure Washers
Connector Information
Installation of Repair Wire Assembly (RWA)
Repair Procedure R-A
Repair Procedure R-B
Repair Procedure R-C
Repair Procedure R-D
Repair Procedure R-E
Repair Procedure R-F
Repair Procedure R-G
Repair Procedure R-I
Repair Procedure R-J
Repair Procedure R-K
Repair Procedure R-M
Repair Procedure R-N
Repair Procedure R-AE
Repair Procedure R-AF
Repair Procedure R-AG
Repair Procedure R-AH
Repair Procedure R-AI
Repair Procedure R-AJ
Repair Procedure R-AK
Repair Procedure R-AV
Group 15: Charging Circuit
Specifications
Remove and Install Alternator
Group 20: Starting Circuit
Specifications
Remove and Install Starter Motor
Remove and Install Starter Circuit Relay
Group 25: Fuses and Relays
Cab Load Center Fuses and Relays
Front Chassis Load Center
Rear Chassis Load Center
Vehicle Electrification Center (VEC)
Battery Box Fuses and Relay
Group 30: Lighting
Safety Rules When Replacing Halogen Bulbs
Replace and Adjust Field Lights
Hood Head Light Bulb Replacement and Adjustment
Group 35: Chassis Control System
Specifications
Remove and Install Hydraulic Oil Temperature Sensor and Oil Level Sensor
Remove and Install AutoTrac Control Unit
Remove and Install Chassis Control Unit (CCU)
Remove and Install Wheel Speed Sensor
Remove and Install Wheel Angle Sensor
Remove and Install Tread Adjust Sensor
Group 40: Engine Control System
Replace Engine Sensors and Switches—Use CTM
Group 45: Spray Rate Control System
Other Material
Specifications
Remove and Install Spray Rate Control Unit (SRC)
Remove and Install Spray Rate Control Unit (SRC) with ExactApply™
Remove and Install Master Nozzle Control Unit (MNC)
Remove and Install Key FOB Receiver
Remove and Install Solution Pressure Sensor
Remove and Install Flowmeter Sensor
Group 50: Boom Control System
Remove and Install Boom Height Control Unit (BHC)
Remove and Install Boom Height Control Unit (BHC) with ExactApply ™
Remove and Install BoomTrac Pro™ Sensor
Remove and Install BoomTrac Pro™ Roll Sensor
Remove and Install Boom Height Sensor
Remove and Install Boom Tilt Sensor
Remove and Install Boom Inner Fold Sensor—Steel Boom
Remove and Install Boom Outer Wing Position Sensor—Steel Boom
Remove and Install Boom Fold Sensors—Carbon Fiber Boom
Group 51: Load Command™ Control System
Specifications
Remove and Install Load Command™ Control Unit