John Deere 6105M 6115M 6125M 6130M 6140M Tractor Workshop Repair Service Manual PDF (TM405819) - MJODTM405819.zip
Full Repair and Service Workshop Manual for John Deere Tractors 6105M, 6115M, 6125M, 6130M and 6140M (Worldwide Edition), packed with the technical data needed to service, fix and overhaul your machine the way trained technicians do.
This John Deere 6105M, 6115M, 6125M, 6130M and 6140M (Worldwide Edition) service and repair workshop manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm405819 - Tractors 6105M to 6140M Repair -: (Worldwide Edition) Technical Manual.pdf
Total Pages: 2,262 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Version date
GENERAL INFORMATION
Safety Measures
General References
ENGINE
Operational Check-Out
Tests and Adjustments
FUEL, AIR INTAKE AND COOLING SYSTEMS
Tests and Adjustments
Operation
ELECTRICAL SYSTEM
Sub-System Diagnostics (Cab)
Sub-System Diagnostics (Open Operator`s Station)
Component Tests
Functional Schematics (AutoPowr/IVT Transmission)
Functional Schematics (PowrQuad Plus, AutoQuad and AutoQuad Plus Transmissions)
Functional Schematics (Open Operator`s Station)
Summary of Wiring Harnesses
Wiring Harnesses
Wiring Harnesses (Continued)
Wiring Harnesses from Serial Number 398656
Wiring Harnesses from Serial Number 398656 (Continued)
ELECTRONIC CONTROL UNITS
Operation and General Information on Diagnostics
Data BUS Systems, Theory of Operation
ATC - Automatic Temperature Control Unit
BCU - Basic Control Unit
BIF - Basic Informator
ECU - Engine Control Unit
EPC - Control Unit for PowrQuad Plus, AutoQuad and AutoQuad Plus Transmissions
JDL Control Unit for JDLink
PLC - Park Lock Controller
PRF - Performance Monitor
SFA - Control Unit for Front-Wheel Drive Axle and Cab Suspension
SIC - Control Unit for Electrically Actuated Selective Control Valves
SSU - Control Unit for AutoTrac
TCU - Control Unit for AutoPowr/IVT Transmission
TEC - Control Unit for Tractor Equipment Interface
UIC - User Interface Controller
UIM - User Interface Module, Keyboard for ISOBUS Display
SYNCROPLUS TRANSMISSION
Introductory Checks
Operational Check-Out
Tests and Adjustments
Operation
POWER REVERSER TRANSMISSION
Operational Check-Out
Tests and Adjustments
Operation
AUTOPOWR/IVT TRANSMISSION
Operational Check-Out
Tests and Adjustments
Operation
POWRQUAD, POWRQUAD PLUS, AUTOQUAD AND AUTOQUAD PLUS TRANSMISSIONS
Operational Check-Out
Tests and Adjustments
Operation
DRIVE SYSTEMS
Operational Check-Out
Tests and Adjustments
Operation
STEERING AND BRAKES
Introductory Checks
Operational Check-Out
Tests and Adjustments
Operation
HYDRAULIC SYSTEM
Operational Check-Out
Tests and Adjustments
Operation
MISCELLANEOUS
Operational Check-Out
Tests and Adjustments
Operation
OPERATOR`S CAB
Operational Check-Out
Tests and Adjustments
Operation
SPECIAL TOOLS
Special Tools (Dealer-Fabricated)
Special Tools and Test Equipment
tm405819 - Tractors 6105M to 6140M Repair -: (Worldwide Edition)
Table of Contents
Foreword
Section 05: Safety
Group 05: Safety Measures
General Information - Safety - Summary of References
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prevent Machine Runaway
Operating the Tractor Safely
Operating the Loader Tractor Safely
Passenger Seat
Use Safety Lights and Devices
Towing Trailers/Implements Safely (Mass)
Use Caution On Slopes and Uneven Terrain
Freeing a Mired Machine
Avoid Backover Accidents
Handle Fluids Safely—Avoid Fires
Handling Batteries Safely
Prepare for Emergencies
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Avoid Contact with Agricultural Chemicals
Handle Agricultural Chemicals Safely
Stay Clear of Rotating Drivelines
Wear Protective Clothing
Protect Against Noise
Practice Safe Maintenance
Avoid Hot Exhaust
Exhaust Filter Cleaning
Clean Exhaust Filter Safely
Read Operator Manuals for ISOBUS Implements
Use Steps and Handholds Correctly
Use Seat Belt Properly
Park Machine Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Service Accumulator Systems Safely
Service Tires Safely
Use Proper Tools
Service Front-Wheel Drive Tractor Safely
Avoid Eye Contact With Radar
Keep ROPS Installed Properly
Replace Safety Signs
Replace Safety Signs
Dispose of Waste Properly
Live With Safety
Safety Measures on Electronic Control Units
Servicing Electronic Control Units
Welding Near Electronic Control Units
Keep Electronic Control Unit Connectors Clean
Safety Instructions for Replacing a Halogen Bulb
Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units
Section 10: General Information
Group 05: General Information - Specifications
Specifications - Summary of References
Engine Specifications
Engine Specifications (on Tractors without Exhaust Cleaning System)
PTO Power Output
PTO Power (on Tractors without Exhaust Cleaning System)
Capacities
Air Intake System
Electrical System
Hydraulic System with Axial Piston Pump (PFC System)
Clutch Operation
PowrQuad PLUS™ Transmission
AutoQuad PLUS™ Transmission
Rear PTO
Front PTO
Differential
Differential Lock
Final Drives
Front-Wheel Drive
FWD Axle with TLS
Cab Suspension
Hydraulic Brakes
Auxiliary Brake
Park Lock
Hitch
Immobilizer
Front Hitch
Ground Travel Speeds
Front and Rear Wheels
Dimensions and Weights
Handling and Storing Diesel Fuel
Diesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Biodiesel Fuel
Lubricity of Diesel Fuel
Diesel Engine Break-In Oil
John Deere Break-In™ Plus Engine Oil
Transmission and Hydraulic Oil
Oil for Front-Wheel Drive Axle
Heavy Duty Diesel Engine Coolant
Supplemental Coolant Additives
Grease
Oil Filters
Mixing of Lubricants
Lubricant Storage
Operating in Warm Temperature Climates
Alternative and Synthetic Lubricants
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Hydraulic system inch fitting torques
Hydraulic system metric fitting torques
Product Identification and Component Serial Number Plate
Plate for Product Identification Number
Engine Serial Number
Transmission Serial Number
Front-Wheel Drive Serial Number
Operator's Cab Serial Number
Operator's seat serial number
Subassembly Serial Numbers
Group 10: General Information - Tests and Adjustments
Tests and Adjustments - Summary of References
Using High-Pressure Washers
Preliminary Engine Test
Visual Inspection of the Fuel System
Check the Fuel Filter
Checking the Function of the Fuel Transfer Pump
Bleeding the Fuel System
Installation and Removal of the Primary Air Cleaner Element
Check the Secondary (Safety) Element
Drain Coolant
Check Transmission/Hydraulic System Oil Level
Group 15: General Information - Predelivery Inspection
Predelivery Inspection
Section 20: Engine
Group 00: Engine – Removal and Installation of Components
Engine - Removal and installation of components, Summary of references
Engine – Removal and Installation of Components, Special Tools
Engine - Removal and Installation of Components, Repair Specifications
Removing the Engine, Preliminary Work
Engine Removal
Installing the engine
Installing the engine, Additional work
Engine Mounting
Replacing the engine mountings, Preliminary work
Replace the Front Engine Mountings
Replace the Rear Engine Mounting
Replacing the engine mounting, Further work
Section 30: Fuel, Air-Intake, Cooling and Exhaust Systems
Group 10: Fuel System
Fuel System - Summary of References
Fuel Tank, Removal and Installation
Fuel Level Sensor, Removal and Installation
Bleeding the Fuel System
Group 15: Air Intake System
Air Intake System - Summary of References
B02 - Sensor for Air Cleaner Restriction Warning Light, Removal and Installation
Group 20: Cooling System
Cooling System - Summary of References
Opening Engine Hood
Engine Hood Removal and Installation
Cooler Package Removal and Installation
Cooler Package Removal and Installation (on Tractors without Exhaust Cleaning System)
Radiator Removal and Installation
Charge Air Cooler Removal and Installation
Relieving Drive Belt Tension
Replace the Drive Belt
Routing of Drive Belt
Automatic Belt Tensioner, Removal and Installation
Group 30: Exhaust System
Exhaust System - Summary of References
Special Tools - Summary of References
Exhaust Filter — Handling and Disposal of Ash from the Diesel Particulate Filter
Exhaust Cleaning System, Important Information
Exhaust System to Top Right Removal and Installation
Exhaust System to Top Right Removal and Installation (for Tractors without Exhaust Cleaning System)
Exhaust Filter - Adjustment
Section 40: Electrical System
Group 05: Electrical System - Connectors
Electrical System - Connectors, Summary of References
Connectors—Special Tools, Summary of References
Installation of the Repair Cable Kit (Smoke and Heat Exhaust System)
General
Using high-pressure washers
Strip Wire Ends
Install Electrical Terminal
WEATHER PACK Connectors
METRI PACK Connector with Terminal Lock at the Rear
METRI PACK Connector with Terminal Lock at the Front
METRI PACK Connectors
Connectors for Electronic Control Units
Connector
CRIMP SNAP IN Connectors
KOSTAL Connectors
DEUTSCH Connectors
Individual Terminals
Bosch™ Connectors
Repair DEUTSCH™ Implement Connectors
Repair Molex™ Connectors
Repair SUMITOMO™ Connectors
Repair YAZAKI™ Connectors
Group 10: Electrical System - Charging Circuit
Electrical System - Charging Circuit, Summary of References