John Deere E210 E210LC E230LC (T2/S2) Excavator Workshop Service Repair Manual TM12735 PDF Download - john-deere-e210-e210lc-e230lc-t2-s2-excavator-service-repair.zip
John Deere E210, E210LC, E230LC (T2/S2) Excavator Service Repair Manual (TM12735)
This is a full workshop service and repair manual covering the John Deere E210, E210LC, and E230LC (T2/S2) Excavator, containing everything needed to service, fix, and rebuild the machine at a professional mechanic's level.
John Deere E210, E210LC, E230LC (T2/S2) Excavator workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM12735 -John Deere E210, E210LC, E230LC (T2/S2) Excavator Technical Manual - Repair.PDF
tm12737 - экскаваторов E210, E210LC и E230LC.pdf
tm12736 - E210、E210LC 和 E230LC 挖掘机 维修..pdf
E210 (PIN: 1YNE21A_ _ _D400204—)
E210LC (PIN: 1YNE21A_ _ _C400021—; 1YNE21A_ _ _D400204—)
E230LC (PIN: 1YNE23AL_ _C400201—; 1YNE23AL_ _D400202—)
Total Pages: 722 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English Chinese Russian
MAIN SECTIONS
Foreword
Manual Identification-READ THIS FIRST!
General Information
Safety
Torque Values
Tracks
Track System
Axles and Suspension Systems
Axle Shaft, Bearings, and Reduction Gears
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary System
Cooling Systems
Intake System
External Exhaust Systems
External Fuel Supply Systems
Damper Drive (Flex Coupling)
Elements
Electrical System
Removal and Installation
Frame or Supporting Structure
Frame Installation
Chassis Weights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Sheet Metal and Styling
Hood and Engine Enclosure
Excavator
Buckets
Frames
Hydraulic System
Swing or Pivoting System
Mechanical Drive Elements
Hydraulic System
Dealer Fabricated Tools
tm12735 - E210, E210LC, and E230LC Excavator
Table of Contents
Foreword
Manual Identification—READ THIS FIRST!
Section 00: General Information
Group 0001: Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Add Cab Guarding for Special Uses
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Prepare for Emergencies
Clean Debris from Machine
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Inspect and Maintain ROPS
Avoid Machine Tip Over
Use Special Care When Lifting Objects
Add and Operate Attachments Safely
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Group 0003: Torque Values
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations for O-Ring Boss Fittings
Service Recommendations For Flared Connections—Straight or Tapered Threads
Service Recommendations For Flat Face O-Ring Seal Fittings
O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators
O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
Service Recommendations For O-Ring Boss Fittings With Shoulder
Metric 24° O-Ring Seal DIN 20078 Service Recommendations
Check Oil Lines And Fittings
Section 01: Tracks
Group 0130: Track System
Track Roller Remove and Install
Track Guide Remove and Install
Track Roller Disassemble and Assemble
Track Roller Pressure Test
Track Carrier Roller Remove and Install
Metal Face Seals Inspection
Track Shoe Remove and Install
Track Chain Remove and Install
Track Chain Disassemble and Assemble
Sprocket Remove and Install
Front Idler Remove and Install
Front Idler Disassemble and Assemble
Track Adjuster and Recoil Spring Remove and Install
Track Adjuster and Recoil Spring Disassemble and Assemble
Track Adjuster Cylinder Disassemble and Assemble
Section 02: Axles and Suspension Systems
Group 0250: Axle Shaft, Bearings, and Reduction Gears
Travel Gear Case and Motor Remove and Install
Travel Gear Case Disassemble and Assemble
Group 0260: Hydraulic System
Travel Motor and Park Brake Remove and Install
Travel Motor and Park Brake Disassemble and Assemble
Park Brake Valve Disassemble and Assemble
Travel Motor and Park Brake Start-Up Procedure
Section 04: Engine
Group 0400: Removal and Installation
Engine Remove and Install
Section 05: Engine Auxiliary System
Group 0510: Cooling Systems
Radiator Remove and Install
Hydraulic Oil Cooler Remove and Install
Charge Air Cooler Remove and Install
Cooling Package Remove and Install
Cooling Package Disassemble and Assemble
Fan, Fan Guard, and Fan Shroud Remove and Install
Serpentine Belt Remove and Install
Coolant Surge Tank Remove and Install
Group 0520: Intake System
Air Cleaner Remove and Install
Group 0530: External Exhaust Systems
Muffler Remove and Install
Group 0560: External Fuel Supply Systems
Fuel Tank Remove and Install
Primary Fuel Filter and Water Separator Remove and Install
Final Fuel Filter Remove and Install
Secondary Fuel Filter and Water Separator Remove and Install
Section 07: Damper Drive (Flex Coupling)
Group 0752: Elements
Damper Drive (Flex Coupling) Remove and Install
Section 16: Electrical System
Group 1600: Removal and Installation
Replace DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Connectors
Replace DEUTSCH DEUTSCH is a trademark of Deutsch Co. Rectangular or Triangular Connectors
Install DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Contact
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector
Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact
Replace (Pull Type) Metri-Pack™ Connectors
Replace (Push Type) Metri-Pack™ Connectors
Replace CINCH CINCH is a trademark of the Cinch Co. Connectors
Install CINCH CINCH is a trademark of the Cinch Co. Contact
Repair 32 and 48 Way CINCH CINCH is a trademark of the Cinch Co. Connectors
Section 17: Frame or Supporting Structure
Group 1740: Frame Installation
Welding on Machine
Group 1749: Chassis Weights
Counterweight Remove and Install
Section 18: Operator's Station
Group 1800: Removal and Installation
Cab Remove and Install
Group 1810: Operator Enclosure
Windshield Remove and Install
Windshield Disassemble and Assemble
Sliding Windows Remove and Install
Windowpanes Remove and Install
Windshield Wiper Motor Remove and Install
Group 1821: Seat and Seat Belt
Seat Remove and Install
Seat Belt Remove and Install
Mechanical Suspension Seat Disassemble and Assemble
Air Suspension Seat Disassemble and Assemble
Left and Right Console Covers Remove and Install
Group 1830: Heating and Air Conditioning
Refrigerant Cautions and Proper Handling
Flush and Purge Air Conditioning System
R134a Refrigerant Oil Information
R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure
R134a Compressor Oil Charge Check
R134a Compressor Oil Removal
Recover R134a Refrigerant
Evacuate R134a System
Charge R134a System
Compressor Remove and Install
Condenser Remove and Install
Heater and Air Conditioner Remove and Install
Heater and Air Conditioner Disassemble and Assemble
Blower Motor Remove and Install
Receiver-Dryer Remove and Install
Section 19: Sheet Metal and Styling
Group 1910: Hood and Engine Enclosure
Side Shields Remove and Install
Engine Hood Remove and Install
Upper Cover Remove and Install
Bottom Cover Remove and Install
Section 33: Excavator
Group 3302: Buckets
Bucket Remove and Install
Adjust Bucket Pivot End Play
Bucket Pin-Up Data
Group 3340: Frames
Bucket Links Remove and Install
Arm Remove and Install
Boom Remove and Install
Inspect Pins, Bushings and Bosses—Front Attachment
Bushings and Seal Remove and Install
Group 3360: Hydraulic System
Apply Vacuum to Hydraulic Oil Tank
Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy
Hydraulic Component Failure Cleanup Procedure
Pump 1 and 2 Remove and Install
Pump 1 and 2 Disassemble and Assemble
Pump 1 and 2 Inspection
Pump 1 and 2 Start-Up Procedure
Pump 1 and 2 Regulator Remove and Install
Pump 1 and 2 Regulator Disassemble and Assemble
Proportional Pressure Reducing Valve Remove and Install
Pilot Pump Remove and Install
Pilot Pump Disassemble and Assemble
Pilot Enable Manifold Remove and Install
Pilot Enable Manifold Disassemble and Assemble
Pilot Priority Manifold Remove and Install
Pilot Priority Manifold Disassemble and Assemble
Pilot Valve (Left and Right) Remove and Install
Pilot Valve (Left and Right) Disassemble and Assemble
Travel Pilot Valve Remove and Install
Travel Pilot Valve Disassemble and Assemble
Pilot Transition Manifold Remove and Install
Pilot Transition Manifold Disassemble and Assemble
Control Valve Remove and Install
Control Valve (6-Spool) Disassemble and Assemble
Control Valve (5-Spool) Disassemble and Assemble
Hydraulic Oil Tank Remove and Install
Hydraulic Oil Tank Disassemble and Assemble
Boom Cylinder Remove and Install
Boom Cylinder Disassemble and Assemble
Arm Cylinder Remove and Install
Arm Cylinder Disassemble and Assemble
Bucket Cylinder Remove and Install
Bucket Cylinder Disassemble and Assemble
Hydraulic Cylinder Bleed Procedure
Section 43: Swing or Pivoting System
Group 4350: Mechanical Drive Elements
Swing Gear Case Remove and Install
Swing Gear Case Disassemble and Assemble
Swing Gear Case Start-Up Procedure
Upperstructure Remove and Install
Swing Bearing Remove and Install
Swing Bearing Disassemble and Assemble
Swing Bearing Upper Seal Install
Swing Bearing Lower Seal Install
Group 4360: Hydraulic System
Rotary Manifold Remove and Install
Rotary Manifold Disassemble and Assemble
Rotary Manifold Air Test
Swing Motor and Park Brake Remove and Install
Swing Motor and Park Brake Disassemble and Assemble
Swing Motor and Park Brake Start-Up Procedure
Crossover Relief Valve and Make-Up Check Valve Remove and Install
Make-Up Check Valve Disassemble and Assemble
Swing Park Brake Release Valve Remove and Install
Case Drain Fitting Screen Remove and Install
Section 99: Dealer Fabricated Tools
Group 9900: Dealer Fabricated Tools
DFT1362—Piston Wrench
DFT1363—Piston Nut Wrench
DFT1365—Spanner Wrench-to-Piston Adapter