John Deere W235 Self-Propelled Draper Windrower Diagnostic Service Manual PDF (TM130219) - MJODTM130219.zip

Full diagnostics and testing guide, complete with electrical wiring schematics, for the John Deere W235 Self-Propelled Draper Hay and Forage Windrower—containing every bit of shop data needed to service, troubleshoot, and rebuild these machines to professional-technician standards.

The Operation Tests Service manual for John Deere Self-Propelled Draper Hay and Forage Windrowers Models W235 covers the following:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

tm130219 - W235 Draper Self-Propelled Windrower Diagnosis and Tests Technical Manual.pdf

tm130219 - W235 Draper Self-Propelled Windrower Diagnosis and Tests Technical Manual.epub

Total Pages: 4,213 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Diagnostic Trouble Codes

Auto-Temperature Control Unit

Cab Control Unit

Radio Communications Unit

Cab Switch Module

Engine Control Unit

Engine Interface Control Unit

JDLink Control Unit

Multi-Function Lever Control Unit

Out of Cab Control Unit

Primary Display Unit

Virtual Terminal implement

Steering Control Unit

Observable Symptoms

Engine

Fuel, Air Intake, Exhaust, and Cooling

Component Information

Electrical

Calibration Procedures

Theory of Operation

-Ag Management Solutions

-Air Screen

-Brakes

-Cab Operator Station

-CAN Bus and Local Link

-Engine Coolant and Fuel

-Engine Speed

-Hydraulic Valves and Switches

-Lighting

-Platform Functions

-Power Distribution

-Range Shift

-Steering

-Wheel Speed Sensors

Schematics

Diagnostics

Electronic Control Units

General Information

Programming Electronic Control Units

Theory of Operation

Schematic

Diagnostic

Automatic Temperature Control Unit

Cab Control Unit

Communications Unit, Radio

Cab Switch Module

Engine Interface Control Unit

GreenStar Display

JDLink Modular Telematics Gateway Control Unit

Multi-Function Lever

Out of Cab Control Unit

Primary Display Unit

Virtual Terminal implement

Brakes System

Steering Control Unit

Electrical Component Information

Electrical Assemblies

Sensors

Lights

Fuses

Charging

Monitoring Devices

Relays

Motors

Resistors

Switches

Diodes

Interconnects and Ground Points

Electronically Actuated Mechanical Devices

Power Train

Component Information

Steering and Brakes

Component Information

Hydraulics

Hydraulics Component Information

Accumulators

Sensors

Cylinders, Actuators, or Pistons

Check Valves

Filters

Valve Blocks, Assemblies, or Gearcases

Coolers

Motors

Orifices

Pumps

Reservoirs or Tanks

Switches

Valves

Diagnostic Receptacles or Couplers

Solenoid Valves

Cab and Open Operator Station

tm130219 - W235 Draper Self-Propelled Windrower Diagnosis and Tests

Table of Contents

Foreword

Section 210: General Information

Group 05A: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Avoid Static Electricity Risk When Refueling

Prepare for Emergencies

Handling Batteries Safely

Transport Windrower with Platform Attached

Park Windrower Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Avoid High-Pressure Fluids

Wait Before Opening High-Pressure Fuel System

Service Accumulator Systems Safely

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Service Tires Safely

Avoid Harmful Asbestos Dust

Practice Safe Maintenance

Practice Safe Service Procedures

Use Proper Tools

Construct Dealer-Made Tools Safely

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Precautions for Welding

Clean Exhaust Filter Safely

Servicing Electronic Control Units

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Handle Electronic Components and Brackets Safely

Live With Safety

Group 05B: General References

W235 Draper Self-Propelled Windrower Specifications

Dimensions

Sealants and Adhesives Cross-Reference Chart

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Face Seal Fittings Assembly and Installation—All Pressure Applications

Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures

Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications

Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications

SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications

SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications

External Hexagon Port Plug Torque Chart

Service Recommendations For 37° Flare and 30° Cone Seat Connectors

Service Recommendations For Snap-To-Connect Fittings

Product Identification Number Plate

Windrower Product Identification Number Plate Location

Engine Serial Number

Programming Control Units

Group 05C: References for Technical Information

Troubleshooting

Section 211: Diagnostic Trouble Codes

Group ATC: Auto-Temperature Control Unit

ATC 000158.03 - Heating-Ventilating and Air Conditioning (HVAC) Switched Supply Voltage High

ATC 000158.04 - Heating-Ventilating and Air Conditioning (HVAC) Control Switched Supply Voltage Low

ATC 000170.03 - Cab Temperature Sensor Circuit Voltage High

ATC 000170.04 - Cab Temperature Sensor Circuit Voltage Low

ATC 000628.12 - Auto-Temperature Control (ATC) Unit Reprogramming

ATC 000639.14 - Auto-Temperature Control (ATC) Unit Controller Area Network (CAN) Bus Error Limit Exceeded

ATC 000871.03 - Refrigerant Pressure Sensor Circuit Voltage High

ATC 000871.04 - Refrigerant Pressure Sensor Circuit Voltage Low

ATC 000871.18 - System Refrigerant Charge Level Too Low

ATC 000923.03 - Circulation Blower Motor Circuit Voltage High

ATC 000923.04 - Circulation Blower Motor Circuit Voltage Low

ATC 000923.12 - Circulation Blower Motor Driver Circuit Fault

ATC 001546.03 - Water Valve or Temperature Door Actuator Position Sensor Circuit Voltage High

ATC 001546.04 - Water Valve or Temperature Door Actuator Position Sensor Circuit Voltage Low

ATC 001547.03 - Evaporator Temperature Sensor Circuit Voltage High

ATC 001547.04 - Evaporator Temperature Sensor Circuit Voltage Low

ATC 001548.03 - Outlet Air Temperature Sensor Circuit Voltage High

ATC 001548.04 - Outlet Air Temperature Sensor Circuit Voltage Low

ATC 001549.03 - Water Valve or Temperature Door Actuator Motor Circuit Voltage High

ATC 001549.04 - Water Valve or Temperature Door Actuator Motor Circuit Voltage Low

ATC 001549.07 - Water Valve or Temperature Door Motor Mechanical Fault

ATC 001549.13 - Water Valve Motor Not Calibrated

ATC 001551.03 - Pressurizer Blower Control Relay Driver Circuit Voltage High

ATC 001551.04 - Pressurizer Blower Control Relay Driver Circuit Voltage Low

ATC 002000.09 - Engine Control Unit (ECU) Communication Fault

ATC 002071.09 - Cab Control Unit (CAB) Message Missing

ATC 002139.09 - Cab Switch Module (CSM) Message Missing

ATC 003509.03 - Auto-Temperature Control (ATC) Unit Supply Voltage High

ATC 003509.04 - Auto-Temperature Control (ATC) Unit Sensor Supply Voltage Low

ATC 003509.06 - Auto-Temperature Control (ATC) Unit Sensor Supply Grounded

ATC 520870.02 - Auto-Temperature Control (ATC) Unit Calibration Fault

ATC 520871.02 - Auto-Temperature Control (ATC) Unit Calibration Fault

ATC 520872.02 - Auto-Temperature Control (ATC) Unit Calibration Fault

ATC 523848.03 - Air Flow Mode Motor Circuit Voltage High

ATC 523848.04 - Air Flow Mode Motor Circuit Voltage Low

ATC 523848.05 - Air Flow Mode Motor Circuit Current Low

ATC 523848.06 - Air Flow Mode Motor Circuit Current High

ATC 523848.07 - Air Flow Mode Motor Mechanical Fault

ATC 523848.13 - Air Flow Mode Motor Not Calibrated

ATC 524202.03 - Ambient Temperature Sensor Circuit Voltage High

ATC 524202.04 - Ambient Temperature Sensor Circuit Voltage Low

Group CAB: Cab Control Unit

CAB 000096.17 - Fuel Level Low

CAB 000100.31 - Engine Oil Pressure Fault

CAB 000158.00 - Alternator Regulator Has Failed

CAB 000158.01 - Low Battery Voltage

CAB 000158.18 - Alternator is Not Charging

CAB 000190.17 - Harvesting at Low Engine Speed

CAB 000237.02 - Vehicle Identification Number (VIN) Does Not Match Between Control Units

CAB 000237.09 - Vehicle Identification Number (VIN) Messages Are Not Detected

CAB 000237.30 - Vehicle Identification Number (VIN) Fault

CAB 000237.31 - Vehicle Identification Number (VIN) Fault

CAB 000444.04 - Battery Power Input 2 Voltage Low

CAB 000628.12 - Cab Control Unit Being Reprogrammed (Boot Block Generated)

CAB 000629.12 - Cab Control Unit Has Reset Due to a Watchdog Timer Timeout

CAB 000639.12 - Controller Area Network (CAN) Bus Message 1 Buffer Overflow

CAB 000639.14 - Control Unit Communication Fault

CAB 000677.03 - Starter Relay Signal (cc# 5107) is ON When Commanded OFF

CAB 000677.05 - Starter Relay Signal (cc# 5107) is Open Circuit

CAB 000677.06 - Starter Relay Signal (cc# 5107) is OFF When Commanded ON

CAB 001231.08 - Cab Power Module (CPM) Missing

CAB 001231.09 - Cab Power Module (CPM) Missing

CAB 001231.12 - Controller Area Network (CAN) Bus 2 Message Buffer Overflow

CAB 001231.14 - Controller Area Network (CAN) Bus 2 Message Missing

CAB 001235.12 - Controller Area Network (CAN) Bus 3 Message Buffer Overflow

CAB 001235.14 - Controller Area Network (CAN) Bus 3 Message Missing

CAB 001491.06 - Cab Backlighting (cc# 8511) is OFF when Commanded ON

CAB 001503.03 - Cab Control Unit (CAB) Armrest Switch Module (ASM) Voltage High

CAB 001503.04 - Cab Control Unit (CAB) Armrest Switch Module (ASM) Voltage Low

CAB 001503.05 - Armrest Switch Module (ASM) Connection Status (cc# 8928) Voltage Low

CAB 001504.04 - Seat Switch Input Problem

CAB 001504.14 - Operator Out of Seat

CAB 001865.11 - Key Switch Input Problem

CAB 001867.06 - Cab Power Module (CPM) Micro Power is OFF When Commanded ON

CAB 002348.03 - Cab Roof Lights ON When Commanded OFF

CAB 002348.05 - Cab Roof Lights Are Open Circuit

CAB 002348.06 - Cab Roof Lights OFF When Commanded ON

CAB 002386.03 - Front Beacon Light ON When Commanded OFF

CAB 002386.05 - Front Beacon Light is Open Circuit

CAB 002386.06 - Front Beacon Light OFF When Commanded ON

CAB 003509.03 - Cab Control Unit (CAB) Sensor Out Of Range

CAB 003509.04 - Cab Control Unit (CAB) Sensor Out Of Range

CAB 003510.03 - Cab Control Unit (CAB) Sensor Out Of Range

CAB 003510.04 - Cab Control Unit (CAB) Out Of Range

CAB 003597.06 - Cab Control Unit (CAB) Positive Temperature Coefficient (PTC) Voltage Low

CAB 516698.05 - Display Wakeup Power Output Open

CAB 516698.06 - Display Wakeup Power Output is OFF When Commanded ON

CAB 520272.03 - Map Light ON When Commanded OFF

CAB 520272.06 - Map Light OFF When Commanded ON

CAB 520425.07 - Network Message — Receive Error Counter Percent

CAB 520426.07 - Network Message — Transmit Error Counter Percent

CAB 520542.03 - Vehicle Controller Area Network (CAN) Bus High Line Voltage High

CAB 520543.04 - Vehicle Controller Area Network (CAN) Bus Low Line Voltage Low

CAB 520617.03 - Refrigerator Output ON When Commanded OFF

CAB 520617.06 - Refrigerator Output OFF When Commanded ON

CAB 520618.03 - Multi-Function Lever Power Problem

CAB 520618.06 - Multi-Function Lever Power Problem

CAB 521071.04 - Steering Linkage Not Centered When Engine Running

CAB 522435.03 - Wiper ON When Not Commanded

CAB 522435.05 - Wiper is Open Circuit

CAB 522435.06 - Wiper OFF When Commanded ON

CAB 522944.03 - Cab Roof Light 1 ON When Commanded OFF

CAB 522944.05 - Cab Roof Light 1 is Open Circuit

CAB 522944.06 - Cab Roof Light 1 OFF When Commanded ON

CAB 523307.00 - Engine Starter Not Activated Platform Engage Switch Is ON

CAB 523307.01 - Engine Starter Not Activated Steering Wheel Not Centered

CAB 523307.02 - Engine Starter Not Activated Multi-Function Lever Out of Neutral

CAB 523307.03 - Engine Starter Not Activated Engine Already Running

CAB 523307.04 - Engine Starter Not Activated Propulsion Not in Neutral

CAB 523307.06 - Engine Starter Not Activated Due to Actuator Failure

CAB 523307.07 - Engine Starter Not Activated Due to Remaining Starting Aid Time

CAB 523319.03 - Cab Control Unit (CAB) Switched Power ON When Commanded OFF

CAB 523319.06 - Cab Control Unit (CAB) Power OFF When Commanded ON

CAB 523597.03 - Front Beacon Light 2 is ON When Commanded OFF

CAB 523597.05 - Front Beacon Light is Open Circuit

CAB 523597.06 - Front Beacon Light 2 OFF When Commanded ON

CAB 523622.04 - Cab Power Module (CPM) Power 5 Voltage Low

CAB 523623.03 - Switched Auxiliary Power 1 ON When Commanded OFF

CAB 523623.06 - Switched Auxiliary Power 1 OFF When Commanded ON

CAB 523624.03 - Cab Roof Lights 3 and 6 ON When Commanded OFF

CAB 523624.05 - Cab Roof Lights 3 and 6 Are Open Circuit

CAB 523624.06 - Cab Roof Lights 3 and 6 OFF When Commanded ON

CAB 523630.03 - Cab Roof Lights 2 and 7 ON When Commanded OFF

CAB 523630.05 - Cab Roof Lights 2 and 7 Are Open Circuit

CAB 523630.06 - Cab Roof Lights 2 and 7 OFF When Commanded ON

CAB 523632.03 - Cab Roof Light 8 ON When Commanded OFF