Case IH MXM120 MXM130 MXM140 MXM155 MXM175 MXM190 Tractor Workshop Repair Service Manual PDF - MCASIH666000062002.zip

A full workshop repair guide—complete with electrical wiring schematics—covering the Case IH MXM120, MXM130, MXM140, MXM155, MXM175, and MXM190 tractors, offering everything a shop needs to service, troubleshoot, fix, and rebuild these machines to the standard of trained technicians.

Inside the Case IH MX Magnum service and repair manual you'll find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

6-66000-06-2002 - Case IH Tractors MXM120, MXM130, MXM140, MXM155, MXM175, MXM190 Service Manual.pdf

Total Pages: 3,595

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)

Language: English

Table of Contents

1

Standard torque specifications

Safety, General Information/Maintenance Schedule

General Specifications and Special Torques

Engine Removal and Installation

Fuel Tank Removal and Installation

2

Electrical System How it Works and Troubleshooting

3

Steering Column and Steering Hand Pump

Powershift Transmission System How it Works and Troubleshooting

Transmission Input Shaft and Drive Plate

Input Drop Box

Engine Frame and Input Drop Box Split

Speed to Range Transmission Split

Speed Transmission

Range Transmission to Rear Frame: Split

Range Transmission

Transmission Control Valves and Inching Valve

4

Rear Frame

Hydraulic Pump Drive

Mechanical Front Drive MFD Control System. How it Works

Differential Lock Control System. How it Works

MFD Clutch And Output Shaft Removal Without Tractor Split

MFD Drive Shaft

Limited Slip MFD Differential

Locking MFD Differential

Rear Axle and Planetaries

Power Take Off Control System How it Works

MFD Planetary Hub, Steering Knuckle, and Axle Drive Shaft

Suspension MFD Axle

Suspended MFD Axle System. How It Works and Troubleshooting

Brake Valve

Brake Cylinders

Park Brake

Trailer Brake System. How It Works

Electrical and Hydraulic schematics

Troubleshooting and diagnostic manual

Safety, general information/maintenance schedule

Powershift transmission system How it works & troubleshooting

Mechanical front drive MFD control system, How it works

Differential lock control system How it works

PTO control system How it works

Instrumentation Programming & fault codes

Hitch Controller Calibration & fault codes

Transmission Controller Calibration & fault codes

Armrest Controller Calibration & fault codes

Remote Hydraulics Controller Fault codes

OTO Controller Configuration & Fault codes

Performance monitor controller Fault codes

Automatic temperature control Fault codes

Brake system How it works & troubleshooting

Hydraulic system How it works with troubleshooting

Hitch system How it works

TABLE OF CONTENTS

1 GENERAL

General Instructions and Health and Safety Section 1000

2 ENGINE

Separating and Removing The Engine Section 2001

Description Page

Torques 2

Special Tools 3

Separating Front Axle and Front Support from Engine 4

Separating Engine and Front Support from Transmission 14

Engine Removal 21

7.5L CNH Engine Section 2002

Description Page

Specifications 2

Greases and Sealants 8

Tightening Torques 10

Special Tools 12

Fault Finding 13

Description and Operation 17

Engine Overhaul–Introduction 24

Injection Pump Timing Check 25

Engine Disassembly and Overhaul:–

Cylinder Head, Valves and Related Parts 28

Hydraulic Tappets–Adjustment 38

Front Cover and Timing Gears 40

Oil Pan 44

Flywheel 45

Rear Cover Plate 46

Oil Pump 47

Description Page

Oil Pressure Relief Valve 49

Camshaft, Tappets and Camshaft Bearings 50

Pistons and Cylinder Block 53

Crankshaft 62

Crankshaft Front Seal Installation 66

Engine compression test 67

Cooling System

Description of Operation 68

Troubleshooting 70

Specifications 71

Overhaul 72

3 FUEL

Fuel System Section 3001

Section Description Page

Specifications 2

Torques 2

Special Tools 3

Description and Operation 4

Bosch VE Type Mechanically Controlled Fuel Injection System – Removal 8

Bosch VE Type Pump Timing and Installation 9

Bosch VP Electronically Controlled Fuel Injection System – Removal 13

Bosch VP Electronically Controlled Fuel Injection System – Timing Check 14

Injection System Bleeding 17

Injection System Testing and Overhaul 18

Electric Lift Pump – Removal 23

Electric Lift Pump – Testing 23

Turbocharger – Removal 24

Turbocharger – Dissassembly 25

Turbocharger – Inspection – Reassembly– Installation 25

Air Cleaner – Removal – Overhaul 28

Main Fuel Tank – Removal and Installation 31

Auxiliary Fuel Tank – Removal and Installation 32

Crankcase Ventilation 32

Foot Throttle Cable – Replacement and Adjustment 33

Hand Throttle Cable – Replacement and Adjustment 33

4 ELECTRICAL

Electrical Introduction Section 4001

Description Page

Electrical System and Fuses Description 1

Fuses and Relays 4

Controllers 10

Diagnostic Connectors 13

System Precautions For Battery Charging and Welding 14

Temporary Wiring Repair 15

System Diagrams 17

Electronic Management Unit and Digital Instrument Cluster (175 &190 Models) 18

Central Controller (XCM) (175 & 190 Models) 20

Secondary Controller (EDC and Transmission) (175 & 190 Models) 22

Engine Control Module (175 & 190 Models) 24

Electro–Hydraulic Remote Valves (175 & 190 Models) 26

Electronic Management Unit and Digital Instrument Cluster

Full Powershift (120 to 155 Models) 28

Secondary Controller ( Full Powershift EDC and Transmission)

(120 to 155 Models) 30

General Control Module (GCM) (Full Powershift – Front Suspension)

(120 to 155 Models) 32

Small Control Module (Vistronic Fan) (All 120 to 155 Models) 34

Electronic Management Unit and Digital Instrument Cluster

Semi Powershift (120 to 155 Models) 36

General Control Module (GCM) (Semi Powershift – EDC and Front Suspension)

(120 to 155 Models) 36

Transmission Control Module (TCM) (Semi Powershift) (120 to 155 Models) 40

Electronic Management Unit (EMU) Section 4002

Description Page

Introduction 1

Worklamp Operation 2

Functions controlled by the Electronic Management Unit 2

Electronic Management Unit with Terralock 3

Touch Panels 5

Calibrations 6

Brake Switch Adjustment 7

Removal and Installation 7

Error Codes 8

Electronic Instrument Cluster Section 4003

Description Page

Introduction 2

Senders and Sensors 9

Programming Central LCD 21

Programming Performance Monitor 23

Serviceability 25

Fault Codes 26

Diagnostic Memory 27

Instrument Panel Byte Level Set–up 28

Software Revision Level Check 29

Analogue Electronic Instrument Cluster Section 4004

Description Page

Introduction 1

Senders and Sensors 5

Serviceability 11

Starting System Section 4005

Description Page

Specifications 1

Tightening Torques 1

Description and Operation 2

Fault Finding 4

System Testing 5

Removal and Installation 7

Overhaul 8

Bench Tests 9

Charging System Section 4006

Description Page

Specifications 1

Tightening Torques 1

Description and Operation 2

Fault Finding 4

Removal, Installation and Overhaul 10

Battery Section 4007

Description Page

Specifications 1

Description and Operation 1

Removal and Installation 2

Battery Maintenance and Testing 3

Battery Charging 4

Common Causes of Battery Failure 7

Wiring Diagrams Section 4008

Description Page

Wiring Diagram Circuit Descriptions (All Models) 1

How To Use The Linear Wiring Diagrams 2

Symbols 4

Component Identification and Wiring Diagram Location Key 5

Wiring Diagrams:

Full PowerShift Transmission 175 & 190 Models 13

Full PowerShift Transmission, 120 to 155 Models 73

Semi–PowerShift Transmission, 120 to 155 Models 133

Wire Identification Key 193

Fault Codes Section 4009

Description Page

Introduction 3

Special Tools 4

Wiring Harness Repairs 4

Digital Multi–Meter – Basic Operation 7

Electrical Test Procedures 10

Circuit Components – Basic Description 13

Fault Code ’Logic’ and Display Areas 24

Displaying and Clearing Fault Codes 31

Fault Code Lists 37

Fault Code Charts 175 & 190 Models with Full Powershift Transmission

Full Powershift Transmission (’F’ codes) 77

Electronic Draft Control (No prefix) 291

Suspended Front Axle (’L’ codes) 389

Power Take Off (’P’ codes) 435

Electronic Management Unit (’P’ codes) 475

Digital Instrument Cluster (No prefix) 509

Electronic Hydraulic Remotes (’R’ & ’Flash’ codes) 541

Hand throttle and PTO Torque (’T’ codes) 673

Engine (’T’ codes) 725

Fault Code Charts 120 to 155 Models with Full Powershift Transmission

Full Powershift Transmission (’F’ codes) 943

Electronic Draft Control (No prefix) 1119

Suspended Front Axle (’L’ codes) 1215

Electronic Management Unit (’P’ codes) 1259

Digital Instrument Cluster (No prefix) 1339

Fault Code Charts 120 to 155 Models with Semi Powershift Transmission

Description Page

Semi Powershift Transmission (’F’ codes) 1369

Electronic Draft Control (No prefix) 1531

Suspended Front Axle (’L’ codes) 1625

Electronic Management Unit (’P’ codes) 1669

Digital Instrument Cluster (No prefix) 1749

Diagnostic ’H’ Routines Section 4010

Description Page

Introduction 2

Full Powershift Transmission “H” Routine 3

Semi Powershift Transmission “H” Routine 18

Electronic Draft Control “H” Routine 34

Central Controller (XCM) 175 and 190 Models and Front Suspension 120 to 155 Models

H–Routines, includes the following systems:–

Front Suspension, Electronic Engine Control, Electro–Hydraulic Remotes

and Rear PTO 43

Connectors and Harnesses

Full Powershift 175 & 190 Models Section 4011A

Description Page

Wiring Harnesses 2

Main Connectors 3

Wire Identification and Colour Coding 4

Lighting Harness 6

Front Main (Engine) Harness 10

Rear Main (Transmission) Harness, 16

Cab Main Harness, 25

Electronic Right Hand Console 34

Connectors and Harnesses

Full Powershift 120 to 155 Models Section 4011B

Description Page

Wiring Harnesses 2

Main Connectors 3

Wire Identification and Colour Coding 4

Lighting Harness 6

Front Main (Engine) Harness 10

Rear Main (Transmission) Harness 16

Cab Main Harness 25

Semi–Powershift 120 to 155 Models Section 4011C

Description Page

Wiring Harnesses 2

Main Connectors 3

Wire Identification and Colour Coding 4

Lighting Harness 6

Front Main (Engine) Harness 10

Rear Main (Transmission) Harness, 16

Cab Main Harness, 25

Calibration Procedures Section 4012