Mitsubishi Space Star 1999-2003 Workshop Repair Service Manual PDF 4G1 4G9 GDI MPI - MMTBSSS9916OPES.zip
This full service and repair guide for the 1999–2003 Mitsubishi Space Star comes complete with Electrical Wiring Diagrams, giving you every technical detail needed to service, troubleshoot, fix, and rebuild the vehicle just as a professional mechanic would.
The Mitsubishi Space Star workshop service and repair manual contains:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 3,632 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
...
SPACE_STAR....773
DG0A(MGX)_MY99....773
CMXE99E1_-A_SPACE_STAR99_01_CHASSIS....773
Cover....773
Manual....774
00....774
GENERAL....774
HOW TO USE THIS MANUAL....775
HOW TO USE TROUBLESHOOTING / INSPECTION SERVICE POINTS....779
VEHICLE IDENTIFICATION....786
MAJOR SPECIFICATIONS....790
PRECAUTIONS BEFORE SERVICE....791
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AND SEAT BELTS WITH PRE-TENSIONER....795
SUPPORT LOCATIONS FOR LIFTING AND JACKING....800
STANDARD PARTS-TIGHTENING-TORQUE TABLE....804
11....806
ENGINE....806
ENGINE <4G9>....807
GENERAL INFORMATION....808
SERVICE SPECIFICATIONS....808
SEALANTS....809
SPECIAL TOOLS....810
ON-VEHICLE SERVICE....812
CRANKSHAFT PULLEY....822
CAMSHAFT AND CAMSHAFT OIL SEAL....823
OIL PAN....827
CRANKSHAFT OIL SEAL....829
CYLINDER HEAD GASKET....831
TIMING BELT....834
ENGINE ASSEMBLY....839
ENGINE <4G1>....844
GENERAL INFORMATION....845
SERVICE SPECIFICATIONS....845
SEALANT....846
SPECIAL TOOLS....847
ON-VEHICLE SERVICE....848
CRANKSHAFT PULLEY....857
CAMSHAFT AND CAMSHAFT OIL SEAL....858
OIL PAN....860
CRANKSHAFT OIL SEALS....862
CYLINDER HEAD GASKET....864
TIMING BELT....868
ENGINE ASSEMBLY....871
12....876
ENGINE LUBRICATION....876
GENERAL INFORMATION....877
LUBRICANTS....878
SPECIAL TOOLS....878
ON-VEHICLE SERVICE....878
13....882
FUEL....882
GASOLINE DIRECT INJECTION (GDI)....883
GENERAL INFORMATION....884
SERVICE SPECIFICATIONS....888
SEALANT....888
SPECIAL TOOLS....889
TROUBLESHOOTING....890
ON-VEHICLE SERVICE....977
FUEL PUMP (HIGH PRESSURE)....991
INJECTOR....996
THROTTLE BODY....999
INJECTOR DRIVER....1001
THROTTLE VALVE CONTROLLER....1002
MULTIPOINT FUEL INJECTION (MPI)....1004
GENERAL INFORMATION....1005
SERVICE SPECIFICATIONS....1008
SEALANT....1008
SPECIAL TOOLS....1009
TROUBLESHOOTING....1010
ON-VEHICLE SERVICE....1068
INJECTOR....1080
THROTTLE BODY....1082
FUEL SUPPLY....1086
GENERAL INFORMATION....1087
SPECIAL TOOL....1087
FUEL TANK....1088
14....1092
ENGINE COOLING....1092
GENERAL INFORMATION....1093
SERVICE SPECIFICATIONS....1093
LUBRICANT....1093
SEALANTS....1093
SPECIAL TOOL....1094
TROUBLESHOOTING....1094
ON-VEHICLE SERVICE....1099
THERMOSTAT....1103
WATER PUMP....1105
WATER HOSE AND WATER PIPE....1107
RADIATOR....1110
15....1112
INTAKE AND EXHAUST....1112
GENERAL INFORMATION....1113
SERVICE SPECIFICATIONS....1113
SPECIAL TOOL....1113
ON-VEHICLE SERVICE....1113
INTAKE MANIFOLD....1114
EXHAUST MANIFOLD....1118
EXHAUST PIPE AND MAIN MUFFLER....1121
16....1122
ENGINE ELECTRICAL....1122
CHARGING SYSTEM....1124
GENERAL INFORMATION....1124
SERVICE SPECIFICATIONS....1126
SPECIAL TOOLS....1126
ON-VEHICLE SERVICE....1127
ALTERNATOR....1135
STARTING SYSTEM....1144
GENERAL INFORMATION....1144
SERVICE SPECIFICATIONS....1145
STARTER MOTOR....1145
IGNITION SYSTEM....1155
GENERAL INFORMATION....1155
SERVICE SPECIFICATIONS....1157
SPECIAL TOOLS....1158
ON-VEHICLE SERVICE....1158
IGNITION COIL ....1169
CAMSHAFT POSITION SENSOR ....1169
CRANK ANGLE SENSOR ....1170
DISTRIBUTOR ....1171
DETONATION SENSOR....1173
17....1174
ENGINE AND EMISSION CONTROL....1174
ENGINE CONTROL SYSTEM....1176
GENERAL INFORMATION....1176
SERVICE SPECIFICATIONS....1176
ON-VEHICLE SERVICE....1176
ACCELERATOR CABLE AND PEDAL....1177
ACCELERATOR PEDAL POSITION SENSOR ....1178
EMISSION CONTROL SYSTEM....1179
GENERAL INFORMATION....1179
SERVICE SPECIFICATIONS....1180
SPECIAL TOOL....1180
VACUUM HOSE....1181
CRANKCASE EMISSION CONTROL SYSTEM....1183
EVAPORATIVE EMISSION CONTROL SYSTEM....1186
EXHAUST GAS RECIRCULATION (EGR) SYSTEM....1191
EGR VALVE....1195
CATALYTIC CONVERTER....1196
CANISTER....1197
21....1198
CLUTCH....1198
GENERAL INFORMATION....1199
SERVICE SPECIFICATIONS....1199
LUBRICANTS....1199
ON-VEHICLE SERVICE....1199
CLUTCH PEDAL....1201
CLUTCH CONTROL....1202
22....1204
MANUAL TRANSMISSION....1204
GENERAL INFORMATION....1205
SERVICE SPECIFICATION....1205
LUBRICANTS....1205
SEALANT....1206
SPECIAL TOOLS....1206
ON-VEHICLE SERVICE....1207
TRANSMISSION CONTROL *....1210
TRANSMISSION CONTROL *....1212
TRANSMISSION ASSEMBLY ....1215
TRANSMISSION ASSEMBLY ....1219
26....1224
FRONT AXLE....1224
GENERAL INFORMATION....1225
SERVICE SPECIFICATIONS....1225
SEALANT....1225
SPECIAL TOOLS....1226
ON-VEHICLE SERVICE....1228
AXLE HUB....1229
DRIVE SHAFT....1234
27....1238
REAR AXLE....1238
GENERAL INFORMATION....1239
SERVICE SPECIFICATIONS....1239
SPECIAL TOOLS....1239
ON-VEHICLE SERVICE....1240
REAR AXLE HUB....1241
31....1244
WHEEL AND TYRE....1244
GENERAL INFORMATION....1245
SERVICE SPECIFICATIONS....1245
TROUBLESHOOTING....1246
ON-VEHICLE SERVICE....1247
WHEEL AND TYRE....1247
32....1248
POWER PLANT MOUNT....1248
GENERAL INFORMATION....1249
SERVICE SPECIFICATION....1249
SPECIAL TOOLS....1249
ENGINE MOUNTING....1250
TRANSMISSION MOUNTING....1251
ENGINE ROLL STOPPER, CENTERMEMBER....1252
CROSSMEMBER....1253
33A....1256
FRONT SUSPENSION....1256
GENERAL INFORMATION....1257
SERVICE SPECIFICATIONS....1258
SPECIAL TOOLS....1259
ON-VEHICLE SERVICE....1260
STRUT ASSEMBLY....1262
LOWER ARM....1265
STABILIZER BAR....1267
34....1270
REAR SUSPENSION....1270
GENERAL INFORMATION....1271
SERVICE SPECIFICATION....1272
SPECIAL TOOLS....1272
ON-VEHICLE SERVICE....1273
CONTROL LINK, UPPER LINK AND LOWER ARM....1275
TRAILING ARM....1278
STRUT ASSEMBLY....1281
STABILIZER BAR....1284
35....1286
SERVICE BRAKES....1286
BASIC BRAKE SYSTEM....1287
GENERAL INFORMATION....1288
SERVICE SPECIFICATIONS....1289
LUBRICANTS....1290
SEALANTS....1290
SPECIAL TOOLS....1290
ON-VEHICLE SERVICE....1291
BRAKE PEDAL....1300
MASTER CYLINDER AND BRAKE BOOSTER....1302
FRONT DISC BRAKE....1305
REAR DRUM BRAKE....1307
WHEEL CYLINDER....1309
PROPORTIONING VALVE....1310
ANTI-SKID BRAKING SYSTEM (ABS) <2WD>....1312
GENERAL INFORMATION....1314
SERVICE SPECIFICATIONS....1315
LUBRICANTS....1315
SEALANT....1315
SPECIAL TOOLS....1315
TROUBLESHOOTING....1316
ON-VEHICLE SERVICE....1327
BRAKE PEDAL....1300
MASTER CYLINDER AND BRAKE BOOSTER....1302
FRONT DISC BRAKE....1305
REAR DRUM BRAKE....1331
PROPORTIONING VALVE....1287
HYDRAULIC UNIT*....1333
WHEEL SPEED SENSOR....1335
36....1338
PARKING BRAKES....1338
GENERAL INFORMATION....1339
SERVICE SPECIFICATIONS....1339
LUBRICANTS....1339
ON-VEHICLE SERVICE....1339
PARKING BRAKE LEVER*....1341
PARKING BRAKE CABLE*....1342
37A....1344
STEERING....1344
GENERAL INFORMATION....1345
SERVICE SPECIFICATIONS....1346
LUBRICANTS....1346
SPECIAL TOOLS....1346
ON-VEHICLE SERVICE....1348
STEERING WHEEL AND SHAFT*....1355
POWER STEERING GEAR BOX*....1358
POWER STEERING OIL PUMP....1362
POWER STEERING HOSES....1363
42....1366
BODY....1366
HOOD....1368
FENDER....1369
FUEL FILLER DOOR....1370
WINDOW GLASS....1371
ADHESIVES....1371
SPECIAL TOOLS....1371
WINDOW REPAIR....1371
WINDSHIELD....1374
QUARTER WINDOW GLASS....1378
TAILGATE WINDOW GLASS....1380
DOOR....1382
SERVICE SPECIFICATIONS....1382
SEALANT....1382
SPECIAL TOOLS....1382
TROUBLESHOOTING....1383
ON-VEHICLE SERVICE....1395
DOOR ASSEMBLY....1397
DOOR TRIM AND WATERPROOF FILM....1399
DOOR GLASS AND REGULATOR....1402
DOOR HANDLE AND LATCH....1407
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP....1410
TAILGATE....1411
SERVICE SPECIFICATION....1411