John Deere 350D 400D Articulated Dump Truck Workshop Repair Service Manual TM1790 PDF - MJODTM1790.zip
A full-service repair guide covering the John Deere Articulated Dump Trucks 350D and 400D, packed with every technical detail you need to service, fix, and rebuild these machines the way expert technicians do.
Inside this John Deere 350D & 400D Articulated Dump Truck (ADT) workshop repair manual you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
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350D (SN: 608490-626762)
400D (SN: 608490-626762)
TM1790 - John Deere 350D & 400D Articulated Dump Truck Technical Manual - Repair.pdf
TM1790 - John Deere 350D & 400D Articulated Dump Truck Technical Manual - Repair.epub
Total Pages: 1,781 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety
General Specifications
Torque Values
Fuels and Lubricants
Wheels
Removal and Installation
Axles and Suspension Systems
Removal and Installation
Differential or Bevel Drive
Input Drive Shafts And U-Joints
Axle Mounting Parts
Axle Shaft, Bearings, and Reduction Gears
Transmission
Removal and Installation
Input Drive Shafts and U-Joints
Mounting Parts
Gear, Shafts, and Power Shift Clutches
Hydraulic System
Engine
Removal and Installation
Crankshaft, Main Bearings, and Flywheel
Camshaft and Timing Gear Train
Cylinder Block, Liners, Pistons and Rods
Lubrication System
Cylinder Head and Valves
Exhaust System
Fuel Injection System
Air Intake Manifold System
Turbocharger
Cooling System
Thermostats, Housing and Water Piping
Starting Motor and Fastenings
Engine Auxiliary System
Cold Weather Starting Aids
Cooling System
Speed Controls and Fuel Shut Off
Intake System
External Exhaust Systems
Engine Mounting
External Fuel Supply Systems
Connector Drive (Flexplate)
Elements
Transfer Drive
Removal and Installation
Gears, Shafts, and Bearings
Steering System
Secondary Steering
Hydraulic System
Service Brakes
Active Elements
Hydraulic System
Park Brake
Active Elements
Electrical System
Batteries, Support, and Cables
Alternator, Regulator and Charging System Wiring
Lighting System
Wiring Harness and Switches
System Controls
Instruments and Indicators
Motors and Actuators
Frame and Supporting Structure
Frame Installation
Frame Bottom Guards
Operation`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Steps and Handholds
Heating and Air Conditioning
Sheet Metal and Styling
Hood or Engine Enclosure
Miscellaneous Shields
Fenders
Safety and Convenience
Mirror
Horn and Warning Devices
Lighter and Accessory Port
Sun Visor
Reflectors
Main Hydraulic System
Hydraulic System
Pneumatic Systems
Pumps and Drives
Control Valves
Reservoir, Filter, and Trap
Cylinders
Haulage Device
Hydraulic System
Dealer Fabricated Tools
tm1790 - 350C and 400C Articulated Dump Truck
Table of Contents
Foreword
Technical Information Feedback Form
Section 00: General Information
Group 0001: Safety
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Service Tires Safely
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Group 0002: General Specifications
Articulated Dump Truck Left Side View
350C Articulated Dump Truck Specifications
400C Articulated Dump Truck Specifications
350C Engine Specifications
400C Engine Specifications
350C Travel Speeds
400C Travel Speeds
Drain and Refill Capacities
Group 0003: Torque Values
Hardware Torque Specifications
Metric Bolt and Screw Torque Values
Additional Metric Cap Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Metric Cap Screw And Nut Torque Values
Imperial and SAE (Inch) Cap Screw And Nut Torque Values
Check Oil Lines And Fittings
Service Recommendations for O-Ring Boss Fittings
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Group 0004: Fuels and Lubricants
Diesel Fuel
Low Sulfur Diesel Fuel Conditioner
Handling and Storing Diesel Fuel
Do Not Use Galvanized Containers
Fuel Tank
Diesel Engine Oil
Hydraulic Oil and Transfer Case Oil
Transmission Oil
Multipurpose Lubricant (Axles and Final Drives)
Grease
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Section 01: Wheels
Group 0110: Removal and Installation
Specifications
Service Equipment and Tools
Remove and Install Wheels
Remove and Install Tire
Check Tire Pressure—350C
Check Tire Pressure—400C
Section 02: Axles and Suspension Systems
Group 0200: Removal and Installation
Specifications
Remove and Install Front Axle
Remove and Install Middle Axle
Remove and Install Rear Axle
Group 0210: Differential or Bevel Drive
Service Equipment and Tools
Specifications
Other Material
Remove and Install Front And Middle Axle Differential
Disassemble and Assemble Front Axle Differential
Disassemble and Assemble Middle Axle Differential
Remove and Install Rear Axle Differential
Disassemble and Assemble Rear Axle Differential
Checking Controlled Traction Clutch (Differential Lock) Condition
Remove and Install Axle Breather
Group 0225: Input Drive Shafts And U-Joints
Service Equipment and Tools
Other Material
Specifications
Remove and Install Transfer Case-To-Front Axle Drive Shaft
Remove and Install Transfer Case-To-Oscillation Joint Drive Shaft
Remove and Install Oscillation Joint-To-Park Brake Drive Shaft
Remove and Install Park Brake-To-Middle Axle Drive Shaft And Park Brake Disk
Remove and Install Middle Axle-To-Rear Axle Drive Shaft
Group 0242: Axle Mounting Parts
Service Equipment and Tools
Other Material
Specifications
Front Axle Stabilizer Remove and Install
Middle Axle Drag Links Remove and Install
Middle Axle Upper Link Remove and Install
Middle Axle Stabilizer Remove and Install
Rear Axle Stabilizer Remove and Install
Rear Axle Drag Link Remove and Install
Rear Axle Upper Link Remove and Install
Remove and Install Walking Beam
Remove and Install Walking Beam Bearing
Remove and Install Walking Beam Rubber Mount
Front Suspension Strut (Hydraulic Cylinder) Remove and Install
Disassemble and Assemble Front Suspension Strut
Remove and Install Front Axle Pivot Bearing
Group 0250: Axle Shaft, Bearings, and Reduction Gears
Service Equipment and Tools
Other Material
Specifications
Remove and Install Outboard Planetary
Disassemble and Assemble Outboard Planetary
Remove and Install Axle Shaft
Remove and Install Axle Hub
Section 03: Transmission
Group 0300: Removal and Installation
Remove and Install Transmission
Group 0325: Input Drive Shafts and U-Joints
Other Material
Specifications
Remove and Install Transmission-To-Transfer Case Drive Shaft
Group 0342: Mounting Parts
Other Material
Specifications
Remove and Install Transmission Mount
Group 0350: Gear, Shafts, and Power Shift Clutches
Service Equipment and Tools
Specifications
Disassemble Transmission
Disassemble and Assemble Torque Converter
Disassemble and Assemble Torque Converter Housing
Disassemble and Assemble Front Support and Charging Oil Pump
Disassemble and Assemble C1/C2 Clutch
Disassemble and Assemble C3/C4 Clutch and Main Housing
Disassemble and Assemble Main Shaft
Disassemble and Assemble P1 Planetary
Disassemble and Assemble P2 Planetary
Disassemble and Assemble Rear Cover
Disassemble and Assemble Control Valve
Assemble Transmission
Remove and Install Main Pressure Regulator
Remove and Install Lube Filter
Remove and Install Main Filter
Remove and Install Converter Regulator Valve
Remove and Install Lube Pressure Regulator
Remove and Install Shift Solenoids
Remove and Install Torque Converter
Clean Transmission Breather
Replace Transmission Oil
Remove and Install Transmission Dipstick
Remove and Install Transmission Suction Filter Housing and Suction Filter
Remove and Install Transmission Oil Level Sensor
Remove and Install Transmission Oil Temperature Sender
Group 0360: Hydraulic System
Specifications
Remove and Install Transmission Oil Cooler (Radiator)
Remove and Install Transmission Oil Cooler (Left Fender)—400C
Remove and Install Transmission Oil Cooler Fan—400C
Remove and Install Transmission Oil Pump and Drive
Remove and Install Transmission Control Valve
Remove and Install Transmission Oil Lines
Section 04: Engine
Group 0400: Removal and Installation
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Remove and Install Engine
Install Engine on Repair Stand
Group 0401: Crankshaft, Main Bearings, and Flywheel
Service Equipment and Tools
Other Material
Specifications
Crankshaft and Main Bearing Failure Analysis
Remove and Install Crankshaft Rear Oil Seal
Check Crankshaft End Play
Remove and Install Crankshaft Front Oil Seal and Wear Sleeve
Remove and Install Timing Case Cover
Remove Timing Case
Remove Flywheel
Remove Flywheel Housing