John Deere 764 High Speed Crawler Dozer Workshop Repair Service Manual TM11193 PDF - MJODTM11193.zip
John Deere 764 High Speed Crawler Dozer Repair Service Manual (TM11193)
TM11193 — the official John Deere technical manual for the 764 High Speed Crawler Dozer, supplied in repair PDF format.
Complete service repair manual for John Deere 764 High Speed Crawler Dozer, with all the shop information to maintain, repair, rebuild like professional mechanics.
John Deere 764 High Speed Crawler Dozer workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 675 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
Torque Values
Tracks
Track System
Axles and Suspension Systems
Drive Axle Housing and Support
Hydraulic System
Transmission
Control Linkage
Hydrostatic System
Engine
Removal and Installation
Engine Auxiliary Systems
Cooling System
Engine Speed Control
External Exhaust Systems
Engine Mounting
External Fuel Supply Systems
Dampener Drive
Elements
Transfer Drive
Removal and Installation
Steering System
Hydraulic System
Park Brake
Park Brake
Equipment Attaching
Drawbar
Frames, Chassis, or Supporting Structure
Frame Installation
Frame Bottom Guards
Operator’s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Steps and Handrail
Heating and Air Conditioning
Sheet Metal
Hood and Engine Enclosures
Fenders
Safety, Convenience and Miscellaneous
Horn and Warning Devices
Main Hydraulic System
Hydraulic System
Bulldozer
Blade
Frames
Hydraulic System
tm11193 - 764 High Speed Dozer
Table of Contents
Foreword
Section 00: General Information
Group 0001: Safety
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oil
Beware of Exhaust Fumes
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Operating or Traveling On Public Roads
Inspect and Maintain ROPS
Park And Prepare For Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Group 0003: Torque Values
Metric Bolt and Cap Screw Torque Values
Additional Metric Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Service Recommendations for 37° Flare and 30° Cone Seat Connectors
Service Recommendations for O-Ring Boss Fittings
Service Recommendations for Flared Connections—Straight or Tapered Threads
Service Recommendations for Flat Face O-Ring Seal Fittings
O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
Service Recommendations For O-Ring Boss Fittings With Shoulder
Metric 24° O-Ring Seal DIN 20078 Service Recommendations
Section 01: Tracks
Group 0130: Track System
Track Tension Release
Front A-Frame Remove and Install
Rear A-Frame Remove and Install
Track Frame Remove and Install
Track Frame Pivot Remove and Install
Idler Remove and Install
Idler Pivot Remove and Install
Idler Pivot Frame Disassemble and Assemble
Idler Frame Remove and Install
Idler Frame Disassemble and Assemble
Idler Wear Measurement
Midroller Remove and Install
Midroller Frame Remove and Install
Midroller Frame Disassemble and Assemble
Midroller Pivot Assembly Disassemble and Assemble
Midroller Wear Measurement
Hydraulic Accumulator Remove and Install
Tension Cylinder Remove and Install
Tension Cylinder Disassemble and Assemble
Track Remove and Install
Track Tread Bar Wear Measurement
Drive Wheel Remove and Install
Drive Wheel Wear Measurement
Section 02: Axles and Suspension Systems
Group 0201: Drive Axle Housing and Support
Final Drive Remove and Install
Final Drive Disassemble
Final Drive Assemble
Group 0260: Hydraulic System
Front Suspension Cylinder Remove and Install
Front Suspension Valves Remove and Install
Suspension Valve Disassemble and Assemble
Section 03: Transmission
Group 0315: Control Linkage
Steering and Transmission Control Lever (TCL) Remove and Install
Group 0360: Hydrostatic System
Hydrostatic Motor Remove and Install
Hydrostatic Motor Disassemble
Hydrostatic Motor Assemble
Left Hydrostatic Pump Remove and Install
Right Hydrostatic Pump Remove and Install
Hydrostatic Pump Disassemble
Charge Pump Disassemble and Assemble
Pump Displacement Control Valve (PDCV) Disassemble and Assemble
Multi-Function Valve Remove and Install
Multi-Function Valve Disassemble and Assemble
Hydrostatic Pump Assemble
Front Flow Divider Remove and Install
Rear Flow Divider Remove and Install
Hydraulic Integrated Circuit (HIC) Valve Remove and Install
Hydraulic Integrated Circuit (HIC) Valve Disassemble and Assemble
Hydraulic Fan Motor Remove and Install
Hydraulic Fan Rump Remove and Install
Hydraulic Fan Reversing Valve Remove and Install
Hydraulic Fan Reversing Valve Disassemble and Assemble
Section 04: Engine
Group 0400: Removal and Installation
PowerTech Plus™ 6.8 L John Deere Engine
Engine Remove and Install
Section 05: Engine Auxiliary Systems
Group 0510: Cooling System
Fan and Guards Remove and Install
Cooling Package Remove and Install
Hydrostatic Oil Cooler Remove and Install
Radiator Remove and Install
Charge Air Cooler Remove and Install
Group 0515: Engine Speed Control
Decelerator/Brake Pedal Remove and Install
Decelerator/Brake Pedal Disassemble and Assemble
Group 0530: External Exhaust Systems
Air Cleaner and Precleaner Remove and Install
Muffler Remove and Install
Group 0540: Engine Mounting
Engine Mounts Remove and Install
Group 0560: External Fuel Supply Systems
Fuel Tank Remove and Install
Fast Fuel Components Remove and Install
Section 07: Dampener Drive
Group 0752: Elements
Dampener Drive Coupling Remove and Install
Section 08: Transfer Drive
Group 0800: Removal and Installation
Pump Drive Gearbox Remove and Install
Pump Drive Gearbox Disassemble and Assemble
Section 09: Steering System
Group 0960: Hydraulic System
Steering Valve Remove and Install
Steering Column Remove and Install
Steering Column Disassemble and Assemble
Steering Cylinders Remove and Install
Steering Cylinder Disassemble and Assemble
Steering Cylinder Start-Up Procedure
Section 11: Park Brake
Group 1100: Park Brake
Park Brake Remove and Install
Park Brake Disassemble and Assemble
Section 15: Equipment Attaching
Group 1511: Drawbar
Hitch Assembly Remove and Install
Hitch Assembly Disassemble and Assemble
Pintle Hitch Remove and Install
Section 17: Frames, Chassis, or Supporting Structure
Group 1740: Frame Installation
Welding on Machine
Engine and Front Frame Separate
Upper Pivot Bearing and Seals Remove and Install
Lower Pivot Bearing and Seals Remove and Install
Group 1746: Frame Bottom Guards
Bottom Guards Remove and Install
Section 18: Operator’s Station
Group 1800: Removal and Installation
Cab Remove and Install
Cab Roof Remove and Install
Group 1810: Operator Enclosure
Headliner Remove and Install
Windowpanes Remove and Install
Cab Door Hold-Open Release Adjust
Front and Rear Windshield Wiper Motor Remove and Install
Group 1821: Seat and Seat Belt
Seat Remove and Install
Seat Belt Remove and Install
Left Armrest and Wiring Harness Remove and Install
Left Armrest Disassemble and Assemble
Left Armrest Pivot Disassemble and Assemble
Left Armrest Pivot Adjustment
Group 1822: Steps and Handrail
Steps Remove and Install—Right Side
Steps Remove and Install—Left Side
Handrail Remove and Install
Group 1830: Heating and Air Conditioning
Proper Refrigerant Handling
R134a Refrigerant Cautions
R134a Compressor Oil Charge Check
R134a Compressor Oil Removal
R134a Component Oil Charge
Refrigerant Leak Testing
Refrigerant Hoses and Tubing Inspection
R134a Refrigerant Recovery/Recycling and Charging Station Installation Procedure
R134a System Recover
R134a System Evacuate
R134a System Charge
Air Conditioning System Cleaning Procedures
Air Conditioning System Purge
Air Conditioning System Flush
Air Conditioning and Heater System Module Components
Heater/Evaporator Coil Remove and Install
Expansion Valve Remove and Install
Freeze Control Switch Remove and Install
Freeze Control Switch Test
Heater Control Valve Remove and Install
Heater Control Valve Leak Check
Blower Motor Assembly Remove and Install
Receiver-Dryer Remove and Install
Condenser Remove and Install
Air Conditioner Binary Pressure Switch Remove and Install
Fresh Air Filter Remove and Install
Recirculating Air Filter Remove and Install
Compressor Remove and Install
Compressor Clutch Disassemble and Assemble
Clutch Hub Clearance Check
Section 19: Sheet Metal
Group 1910: Hood and Engine Enclosures
Hood Remove and Install
Engine Side Shields Remove and Install
Rear Door Remove and Install
Group 1927: Fenders
Rear Fenders Remove and Install
Section 20: Safety, Convenience and Miscellaneous
Group 2004: Horn and Warning Devices
Backup Alarm Remove and Install
Section 21: Main Hydraulic System
Group 2160: Hydraulic System
Hydraulic Pump Remove and Install
Main Hydraulic Pump Disassemble and Assemble
Hydraulic Reservoir Remove and Install
Hydraulic Reservoir Cleanout Cover Remove and Install
Hydraulic Oil Filter Assembly Remove and Install
Rear Auxiliary Control Valve Remove and Install
Rear Auxiliary Control Valve Disassemble and Assemble
Section 32: Bulldozer
Group 3201: Blade