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Caterpillar 245 Excavator & Front Shovel Workshop Repair Service Manual PDF - MCAT245EXOPET.zip

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A full service and repair manual, complete with Electrical Wiring Diagrams, for the Caterpillar 245 EXCAVATOR — containing every technical detail needed to service, troubleshoot, fix, and rebuild the machine the way professional technicians do.


The Caterpillar 245 EXCAVATOR workshop service and repair manual contains:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


SENR4030 - Schematic (245 Excavator & Front Shovel Electrical System).pdf


SENR7176 - Specifications (245 EXVAVATOR HYDRAULIC SYSTEM).pdf


SENR7177 - Systems Operation (245 EXCAVATOR HYDRAULIC SYSTEM).pdf


SENR7177 - Testing And Adjusting (245 EXCAVATOR HYDRAULIC SYSTEM).pdf


SENR7339 - Disassembly and Assembly (245 EXCAVATOR VEHICLE SYSTEMS).pdf


SENR7401 - Specifications (245 EXCAVATOR AND FRONT SHOVEL HYDRAULIC SYSTEM).pdf


SENR7402 - Systems Operation (245 EXCAVATOR HYDRAULIC SYSTEM).pdf


SENR7402 - Testing And Adjusting (245 EXCAVATOR HYDRAULIC SYSTEM).pdf


SENR7460 - Systems Operation (245 FRONT SHOVEL HYDRAULIC SYSTEM).pdf


SENR7460 - Testing and Adjusting (245 FRONT SHOVEL HYDRAULIC SYSTEM).pdf


SENR7714 - Disassembly and Assembly (225-235-245 EXCAVATORS OPERATOR'S STATION).pdf


SENR7717 - Disassembly and Assembly (245 FRONT SHOVEL VEHICLE SYSTEM).pdf


PRODUCT DETAILS:


Total Pages: 1,201 pages


File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)


Language: English


TABLE OF CONTENTS


SENR4030 - Schematic (245 Excavator &... Front Shovel Electrical System)...2


Main...3


Collage...5


SENR7176 - Specifications (245 EXVAVATOR HYDRAULIC SYSTEM)...25


Introduction...27


Head Group For Pump Control...29


Hydraulic Pump...31


Cycle Times...45


Pilot Valve...46


Selector Valve...48


Boom Speed Control...49


Relief Valve For Pilot System...51


Boom Vent Valve...53


Main Control Valve...54


Combiner; Summing And Main Relief Valve...62


Swing Circuit Combiner And Relief Valve...64


Speed Control And Steering Valve...66


Track Brake Valve...68


Cooler Flow Control Valve...70


Pilot System Filter...72


Case Drain Filter...75


Filter...77


Boom Check And Relief Valve...79


Bucket Cylinder...81


Bucket Cylinder Drift...82


Boom Cylinder...83


Boom Cylinder Drift...84


Stick Cylinder...85


Stick Cylinder Drift...87


Swing Motor And Track Motors...88


Pump Drive...91


Final Drive...93


Swing Drive...95


Track Brake...97


Swing Bearing And Gear Group...99


Idler Group...101


Recoil Spring Group...103


Front Idler Group...104


Track Carrier Rollers...107


Track Rollers...109


Carbody...110


SENR7177 - Systems Operation (245 EXCAVATOR HYDRAULIC SYSTEM)...111


SENR7177 - Testing And Adjusting (245 EXCAVATOR HYDRAULIC SYSTEM)...174


SENR7339 - Disassembly and Assembly (245 EXCAVATOR VEHICLE SYSTEMS)...209


Bucket...212


Bucket Cylinder...215


Stick...225


Stick Cylinder...229


Boom Cylinder...238


Boom...267


Boom And Bucket Linkage Bearings And Seals...277


Blocker Plates...280


Filter Housing (Main System)...282


Filter Housing (Case Drain)...284


Filter Housing (Pilot System)...285


Fuel Tank...287


Hydraulic Tank...289


Oil Cooler Flow Control And Relief Valve...293


Pump Signal Pressure Control Valve...295


Pilot System Oil Pump...298


Pilot System Relief Valve...308


Combiner; Summing And Main Relief Valve...311


Combiner Valve...313


Main System Relief Valve...315


Summing Valve...318


Boom Check And Relief Valve...320


Boom Speed Control Valve...324


Track Brake Valve...327


Boom Vent Valve...330


Swing Combiner And Relief Valve...332


Pump Selector Valve...336


Safety Valve...338


Bucket And Boom Pilot Control Valve...342


Stick And Swing Pilot Control Valve...345


Pilot Control Valves...348


Speed And Direction Pilot Control Valve...350


Line Relief Valves...356


Load Check Valves...358


Make-Up Valves...360


Three Stem Control Valve...362


Five Stem Control Valve...367


Piston Pump (Front Or Rear); Swing Pump...373


Piston Pump (Front Or Rear)...376


Swing Pump...416


Pump Drive...457


Pump Drive (Earlier)...461


Pump Drive (Later)...468


Swing Motor...486


Swing And Track Motors...488


Swing Brake...531


Swing Drive...533


Swivel Group...583


Track Carrier Rollers; Track Rollers...589


Tracks...600


Front Idlers...605


Hydraulic Track Adjusters...612


Recoil Spring...616


Track Roller Frame...623


Track Motors...625


Parking Brakes...627


Sprockets...641


Final Drives...645


Counterweight...675


Undercarriage...678


Swing Gear And Bearing...692


SENR7401 - Specifications (245 EXCAVATOR AND FRONT SHOVEL HYDRAULIC SYSTEM)...695


Introduction...697


Head Group For Pump Control...698


Hydraulic Pump...702


Cycle Times...728


Pilot Valve...730


Relief Valve For Pilot System...734


Main Control Valve (5C6607)...736


Main Control Valve (9J8577)...740


Main Control Valve (5C6605)...748


Main Control Valve (9J8578)...752


Main Control Valve (1U4820)...760


Control Valve For Bottom Dump...764


Boom Vent Valve...766


Track...768


Combiner; Summing And Main Relief Valve...769


Swing Circuit Combiner And Relief Valve...771


Speed Control And Steering Valve...773


Track Brake Valve...777


Cooler Flow Control Valve...779


Pilot System Filter...781


Case Drain Filter...784


Filter...786


Quick Dump Valve...788


Boom Check And Relief Valve...789


Excavator Bucket Cylinder...792


Front Shovel Bucket Cylinder...796


Excavator Boom Cylinder...797


Front Shovel Boom Cylinder...799


Excavator &... Front Shovel Stick Cylinder...800


Front Shovel Master Cylinder...803


Front Shovel Bottom Dump Cylinder...804


Track Brake...805


Track Motors...807


Swing Motor...816


Pump Drive...825


Final Drive...828


Swing Drive...832


Swing Bearing And Gear Group...834


Idler Group...836


Recoil Spring Group...837


Track Adjustment...838


Front Idler Group...840


Track Carrier Rollers...845


Track Rollers...847


245 Excavator-245 Front Shovel...848


SENR7402 - Systems Operation (245 EXCAVATOR HYDRAULIC SYSTEM)...856


SENR7402 - Testing And Adjusting (245 EXCAVATOR HYDRAULIC SYSTEM)...918


SENR7460 - Systems Operation (245 FRONT SHOVEL HYDRAULIC SYSTEM)...953


SENR7460 - Testing and Adjusting (245 FRONT SHOVEL HYDRAULIC SYSTEM)...1026


SENR7714 - Disassembly and Assembly (225-235-245 EXCAVATORS OPERATOR'S STATION)...1063


Door Glass...1064


Cab Door...1067


Front Window...1069


Rear Window...1073


Instrument And Control Panel (Left Side)...1078


Seat...1083


Gauge And Indicator Panel...1085


Disconnect Switch...1088


Cab Heater...1090


Defroster Fan And Motor...1096


Windshield Wiper Motor...1099


Windshield Wipers And Linkage...1102


Cab...1105


SENR7717 - Disassembly and Assembly (245 FRONT SHOVEL VEHICLE SYSTEM)...1109


Bucket...1110


Bucket Cylinders...1114


Stick...1132


Stick Bucket Cylinder Bearings...1137


Stick Cylinder Bearings...1141


Stick Cylinder...1143


Boom Cylinder (Right Side)...1165


Boom Cylinder (Left Side)...1170


Boom Cylinders...1177


Master Cylinder...1182


Boom...1193


Undercarriage...1198


Caterpillar 245 EXCAVATOR Repair Service Manual

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