John Deere Bell B35C B40C Articulated Dump Truck Workshop Repair Service Manual TM1816 PDF - MJODTM1816.zip
Full workshop service and repair guide covering the John Deere / BELL B35C and B40C Articulated Dump Truck, packed with every technical detail needed to service, troubleshoot, fix, and rebuild these machines just like a trained technician would.
Inside the John Deere / BELL B35C and B40C Articulated Dump Truck workshop service repair manual, you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,801 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
tm1816 - B35C and B40C Articulated Dump Truck Repair Technical Manual.pdf
MAIN CONTENTS
Foreword
Technical Information Feedback Form
Machine Number Identification
General Information
Safety
General Specifications
Torque Values
Fuels and Lubricants
Wheels
Removal and Installation
Axles and Suspension Systems
Removal and Installation
Differential or Bevel Drive
Input Drive Shafts And U-Joints
Axle Mounting Parts
Axle Shaft, Bearings, and Reduction Gears
Transmission
Removal and Installation
Input Drive Shafts and U-Joints
Mounting Parts
Gear, Shafts, and Power Shift Clutches
Hydraulic System
Engine
Removal and Installation
Crankshaft, Main Bearings, and Flywheel
Camshaft and Timing Gear Train
Cylinder Block, Liners, Pistons and Rods
Lubrication System
Cylinder Head and Valves
Exhaust System
Fuel Injection System
Air Intake Manifold System
Turbocharger
Cooling System
Thermostats, Housing and Water Piping
Starting Motor and Fastenings
Engine Auxiliary System
Cold Weather Starting Aids
Cooling System
Speed Controls and Fuel Shut Off
Intake System
External Exhaust Systems
Engine Mounting
External Fuel Supply Systems
Connector Drive (Flexplate)
Elements
Transfer Drive
Removal and Installation
Gears, Shafts, and Bearings
Steering System
Secondary Steering
Hydraulic System
Service Brakes
Active Elements
Hydraulic System
Park Brake
Active Elements
Electrical System
Batteries, Support, and Cables
Alternator, Regulator and Charging System Wiring
Lighting System
Wiring Harness and Switches
System Controls
Instruments and Indicators
Motors and Actuators
Frame and Supporting Structure
Frame Installation
Frame Bottom Guards
Operation`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Steps and Handholds
Heating and Air Conditioning
Sheet Metal and Styling
Hood or Engine Enclosure
Miscellaneous Shields
Fenders
Safety and Convenience
Mirror
Horn and Warning Devices
Lighter and Accessory Port
Sun Visor
Reflectors
Main Hydraulic System
Hydraulic System
Pneumatic Systems
Pumps and Drives
Control Valves
Reservoir, Filter, and Trap
Cylinders
Haulage Device
Hydraulic System
Dealer Fabricated Tools
Dealer Fabricated Tools
tm1816 - B35C and B40C Articulated Dump Truck Repair
Table of Contents
Foreword
Technical Information Feedback Form
Machine Number Identification
Section 00: General Information
Group 0001: Safety
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Service Tires Safely
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Group 0002: General Specifications
Articulated Dump Truck Left Side View
B35C Articulated Dump Truck Specifications
B40C Articulated Dump Truck Specifications
B35C Engine Specifications
B40C Engine Specifications
B35C Travel Speeds
B40C Travel Speeds
Drain and Refill Capacities
Group 0003: Torque Values
Hardware Torque Specifications
Metric Bolt and Cap Screw Torque Values
Additional Metric Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Metric Cap Screw And Nut Torque Values
Imperial and SAE (Inch) Cap Screw And Nut Torque Values
Check Oil Lines And Fittings
Service Recommendations for O-Ring Boss Fittings
Service Recommendations for Flat Face O-Ring Seal Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations For Inch Series Four Bolt Flange Fittings
Group 0004: Fuels and Lubricants
Diesel Fuel
Low Sulfur Diesel Fuel Conditioner
Handling and Storing Diesel Fuel
Do Not Use Galvanized Containers
Fuel Tank
Diesel Engine Oil
Hydraulic Oil and Transfer Case Oil
Transmission Oil
Multipurpose Lubricant (Axles and Final Drives)
Grease
Alternative and Synthetic Lubricants
Lubricant Storage
Mixing of Lubricants
Section 01: Wheels
Group 0110: Removal and Installation
Specifications
Service Equipment and Tools
Remove and Install Wheels
Remove and Install Tire
Check Tire Pressure-B35C
Check Tire Pressure-B40C
Section 02: Axles and Suspension Systems
Group 0200: Removal and Installation
Specifications
Remove and Install Front Axle
Remove and Install Middle Axle
Remove and Install Rear Axle
Group 0210: Differential or Bevel Drive
Service Equipment and Tools
Specifications
Other Material
Remove and Install Front And Middle Axle Differential
Disassemble and Assemble Front Axle Differential
Disassemble and Assemble Middle Axle Differential
Remove and Install Rear Axle Differential
Disassemble and Assemble Rear Axle Differential
Checking Controlled Traction Clutch (Differential Lock) Condition
Remove and Install Axle Breather
Group 0225: Input Drive Shafts And U-Joints
Service Equipment and Tools
Other Material
Specifications
Remove and Install Transfer Case-To-Front Axle Drive Shaft
Remove and Install Transfer Case-To-Oscillation Joint Drive Shaft
Remove and Install Oscillation Joint-To-Park Brake Drive Shaft
Remove and Install Park Brake-To-Middle Axle Drive Shaft And Park Brake Disk
Remove and Install Middle Axle-To-Rear Axle Drive Shaft
Group 0242: Axle Mounting Parts
Service Equipment and Tools
Other Material
Specifications
Remove and Install Front Axle Stabilizer
Remove and Install Middle Axle Drag Links
Remove and Install Middle Axle Upper Link
Remove and Install Middle Axle Stabilizer
Remove and Install Rear Axle Stabilizer
Remove and Install Rear Axle Drag Link
Remove and Install Rear Axle Upper Link
Remove and Install Walking Beam
Remove and Install Walking Beam Bearing
Remove and Install Walking Beam Rubber Mount
Remove and Install Front Suspension Strut (Hydraulic Cylinder)
Remove and Install Front Axle Pivot Bearing
Group 0250: Axle Shaft, Bearings, and Reduction Gears
Service Equipment and Tools
Other Material
Specifications
Remove and Install Outboard Planetary
Disassemble and Assemble Outboard Planetary
Remove and Install Axle Shaft
Remove and Install Axle Hub
Section 03: Transmission
Group 0300: Removal and Installation
Remove and Install Transmission
Group 0325: Input Drive Shafts and U-Joints
Specifications
Other Material
Remove and Install Transmission-To-Transfer Case Drive Shaft
Group 0342: Mounting Parts
Other Material
Specifications
Remove and Install Transmission Mount
Group 0350: Gear, Shafts, and Power Shift Clutches
Service Equipment and Tools
Specifications
Disassemble Transmission
Disassemble and Assemble Torque Converter
Disassemble and Assemble Torque Converter Housing
Disassemble and Assemble Front Support and Charging Oil Pump
Disassemble and Assemble C1/C2 Clutch
Disassemble and Assemble C3/C4 Clutch and Main Housing
Disassemble and Assemble Main Shaft
Disassemble and Assemble P1 Planetary
Disassemble and Assemble P2 Planetary
Disassemble and Assemble Rear Cover
Disassemble and Assemble Control Valve
Assemble Transmission
Remove and Install Main Pressure Regulator
Remove and Install Lube Filter
Remove and Install Main Filter
Remove and Install Converter Regulator Valve
Remove and Install Lube Pressure Regulator
Remove and Install Shift Solenoids
Remove and Install Torque Converter
Clean Transmission Breather
Replace Transmission Oil
Remove and Install Transmission Dipstick
Remove and Install Transmission Suction Filter Housing and Suction Filter
Remove and Install Transmission Oil Level Sensor
Remove and Install Transmission Oil Temperature Sender
Group 0360: Hydraulic System
Specifications
Remove and Install Transmission Oil Cooler (Radiator)
Remove and Install Transmission Oil Cooler (Left Fender)-400C
Remove and Install Transmission Oil Cooler Fan-400C
Remove and Install Transmission Oil Pump and Drive
Remove and Install Transmission Control Valve
Remove and Install Transmission Oil Lines
Section 04: Engine
Group 0400: Removal and Installation
Essential Tools
Service Equipment and Tools
Other Material
Specifications
Remove and Install Engine
Install Engine on Repair Stand
Group 0401: Crankshaft, Main Bearings, and Flywheel
Service Equipment and Tools
Other Material
Specifications
Crankshaft and Main Bearing Failure Analysis
Remove and Install Crankshaft Rear Oil Seal
Check Crankshaft End Play
Remove and Install Crankshaft Front Oil Seal and Wear Sleeve
Remove and Install Timing Case Cover
Remove Timing Case
Remove Flywheel
Remove Flywheel Housing