John Deere Combines S650STS S660STS S670STS S680STS S685STS S690STS Diagnosis & Tests Workshop Repair Service Manual PDF (TM133319) - MJODTM133319.zip
A complete diagnostic and testing guide featuring electrical schematics for the John Deere S650 STS, S660 STS, S670 STS, S680 STS, S685 STS, and S690 STS combines (Worldwide Edition, serial numbers 785001-). It contains every workshop detail needed to maintain, troubleshoot, service, and rebuild these machines to a professional standard.
The Operation & Tests workshop manual for John Deere S650STS, S660STS, S670STS, S680STS, S685STS, and S690STS combines covers the following:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM133319 - John Deere Combines S650STS, S660STS, S670STS, S680STS, S685STS, S690STS Technical Manual (Diagnosis & Tests).PDF
TM133319 - John Deere Combines S650STS, S660STS, S670STS, S680STS, S685STS, S690STS Technical Manual (Diagnosis & Tests).EPUB
Total Pages: 12,730 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
Specifications
Tune-Up and Adjustment
Fuels and Lubricants
Engine
Remove and Install Engine
Cooling System
Fuel and Air
Air Intake System
Diesel Fuel System
Electrical System
Batteries
Harness and Connector Repair
Wire Harness Routing
Control Units and Power Distribution
Lighting
Operators Station
Sensors and Switches
Wiper
Alternator
Starting Motor
GreenStar Components
Power Train
Transmission and Differential-Three Speed Transmission
Hydrostatic System-Three Speed Transmission
Transmission and Differential-Two-Range Automatic Transmission
Hydrostatic Drive Pump-Two-Range Automatic Transmission
Hydrostatic Drive Motor-Two-Range Automatic Transmission
Single Reduction Final Drive
Cam Lobe Motor
Tires and Wheels
Standard Tracks
Export Tracks
Steering and Brakes
Steering
Brakes
Brakes-Two-Range Automatic Transmission
Hydraulic System
Hydraulic Reservoir
Hydraulic Motors and Pumps
Hydraulic Valves
Hydraulic Cylinders
Accumulators
Separator Shell
Gull Wing Doors
Fiberglass Repair
Operator Station
Air Conditioner System (R134a)
System Components
Cab
Feeder House
Conveyor
Top Shaft and Slip Clutch
Feeder House Drives and Reverser Gear Case
Fore/Aft and Lateral Tilt Frame
Five Speed Feeder House Drive Gear Case
Separator
Separator Repair
Separator Drives
Residue Disposal
Conveyor Augers, Cleaning Fan and Chaffer and Sieve Frame
Tailings Elevator and Augers
Primary Countershaft Gear Case
Header Electromagnetic Clutch
Grain Tank and Unloading System
Grain Tank Cross Augers
Unloading Auger System Drives
Vertical Unloading Auger and Lower Gear Case
Horizontal Unloading Auger and Gear Case
Clean Grain Elevator
Grain Tank and Covers
Engine Gear Case and Control Valve
Engine Gear Case and Valve
Dealer Fabricated Tools
Dealer Fabricated Tools
tm133319 - S650, S660, S670, S680, S685, S690 Combines Diagnostic Technical Manual
Table of Contents
Foreword
Section 210: General
Group 05: Safety
Recognize Safety Information
Follow Safety Instructions
Service Tires Safely
Understand Signal Words
Remove Paint Before Welding or Heating
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Handling Batteries Safely
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Accumulator Systems Safely
Wait Before Opening High-Pressure Fuel System
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Avoid Harmful Asbestos Dust
Work in Clean Area
Practice Safe Maintenance
Use Proper Tools
Construct Dealer-Made Tools Safely
Avoid Heating Near Pressurized Fluid Lines
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Use Adequate Service Facilities
Live With Safety
Servicing Electronic Control Units
Welding Near Electronic Control Units
Precautions for Welding
Keep Electronic Control Unit Connectors Clean
Clean Exhaust Filter Safely
Avoid Static Electricity Risk When Refueling
Group 10: Combine and Component Identification
Identification Numbers
Machine Identification Plate
Machine Identification Plate Location
Engine Serial Number (Tier 2/Stage II)
Engine Serial Number (Interim Tier 4/Stage III B)
Engine Serial Number (Final Tier 4/Stage IV)
Hydrostatic Drive Unit Pump (ProDrive Machines)
Hydrostatic Drive Unit Motor (ProDrive Machines)
Two-Speed Four-Wheel Drive Motor
Engine Gearcase (ProDrive Machines)
Rotor Drive Gearcase
Transmission (ProDrive Machines)
Feeder House Reverser
Multi-Speed Feeder House Gearcase (If Equipped)
Chopper (If Equipped)
Chopper Tailboard (Deluxe Residue Evacuation System)
Chopper Tailboard (Premium Residue Evacuation System)
Power Tailboard (Deluxe Residue Evacuation System)
Spreader (Deluxe Residue Evacuation System)
Hydraulic Designators
Hydraulic Circuit Symbols
Group 15: General Specifications
Operating Speeds (S650, S660 and S670)
Operating Speeds (S680, S685 and S690)
Specifications (S650, S660 and S670)
Specifications (S680, S685 and S690)
Dimensions (S650)
Dimensions (S660 and S670)
Dimensions (S670 HillMaster™)
Dimensions (S680, S685 and S690)
Dimensions (S680 HillMaster™, S685 HillMaster™ and S690 HillMaster™)
Dimension Reference Points
CARB Non-road Emissions Control Warranty Statement—Compression Ignition
EPA Non-road Emissions Control Warranty Statement—Compression Ignition
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Group 20: Diagnostic and Testing Procedures
Troubleshooting
Section 211: Diagnostic Trouble Codes
Group 1: Accessing Diagnostic Codes and Addresses
1 - Instructions For Accessing Diagnostic Trouble Codes And Addresses Using The Secondary Display Unit
Group 2: ATC - Diagnostic Trouble Codes
ATC 000158.03 - Switched Supply Voltage High
ATC 000158.04 - Switched Supply Voltage Low
ATC 000170.03 - Cab Temperature Sensor Circuit Voltage High
ATC 000170.04 - Cab Temperature Sensor Circuit Voltage Low
ATC 000628.12 - Control Unit ATC Being Reprogrammed
ATC 000639.14 - Control Unit ATC CAN Bus Error Limit Exceeded
ATC 000871.03 - Refrigerant Pressure Sensor Circuit Voltage High
ATC 000871.04 - Refrigerant Pressure Sensor Circuit Voltage Low
ATC 000871.18 - System Refrigerant Charge Level Too Low
ATC 000923.03 - Recirculation Fan Motor Circuit Voltage High
ATC 000923.04 - Recirculation Fan Motor Circuit Voltage Low
ATC 000923.12 - Recirculation Fan Motor Driver Circuit Fault
ATC 001546.03 - Temperature Door Actuator Position Sensor Circuit Voltage High
ATC 001546.04 - Temperature Door Actuator Position Sensor Circuit Voltage Low
ATC 001547.03 - Evaporator Temperature Sensor Circuit Voltage High
ATC 001547.04 - Evaporator Temperature Sensor Circuit Voltage Low
ATC 001548.03 - Outlet Duct Air Temperature Sensor Circuit Voltage High
ATC 001548.04 - Outlet Duct Air Temperature Sensor Circuit Voltage Low
ATC 001549.03 - Temperature Door Actuator Motor Circuit Voltage High
ATC 001549.04 - Temperature Door Actuator Motor Circuit Voltage Low
ATC 001549.07 - Temperature Door Actuator Motor Mechanical Fault
ATC 001549.13 - Temperature Door Actuator Motor Not Calibrated
ATC 001551.03 - Pressurizer Blower Control Relay Driver Circuit Voltage High
ATC 001551.04 - Pressurizer Blower Control Relay Driver Circuit Voltage Low
ATC 002000.09 - Engine Control Unit CAN Bus Message Missing
ATC 002071.09 - Cab Control Unit CAN Bus Message Missing
ATC 002139.09 - Cab Switch Module CAN Bus Message Missing
ATC 003509.03 - ATC Sensor Supply Voltage High
ATC 003509.04 - ATC Sensor Supply Voltage Low
ATC 003509.06 - ATC Sensor Supply Grounded
ATC 520870.02 - ATC Calibration Fault
ATC 520871.02 - ATC Calibration Fault
ATC 520872.02 - ATC Calibration Fault
ATC 523848.03 - Mode Door Actuator Circuit Voltage High
ATC 523848.04 - Mode Door Actuator Circuit Voltage Low
ATC 523848.05 - Mode Door Actuator Circuit Current Low
ATC 523848.06 - Mode Door Actuator Circuit Current High
ATC 523848.07 - Mode Door Actuator Mechanical Fault
ATC 523848.13 - Mode Door Actuator Not Calibrated
ATC 524202.03 - Ambient Temperature Sensor Circuit Voltage High
ATC 524202.04 - Ambient Temperature Sensor Circuit Voltage Low
Group 3: AYM - Diagnostic Trouble Codes
AYM 000234.11 - Application Firmware Not Loaded
AYM 000629.12 - Interface Module Software Reset
AYM 003509.18 - Interface Module Supply Voltage Too Low, Less Than 8 VDC
AYM 516818.09 - Terrain Compensation Module Communication Fault
AYM 516822.03 - Front-Center Force Sensor Offset Voltage Too High When Grain Tank Is Empty
AYM 516822.04 - Front-Center Force Sensor Voltage Too Low When Grain Tank Is Empty
AYM 516822.09 - Front-Center Force Sensor Communication Fault
AYM 516822.12 - Front-Center Force Sensor Internal Fault Detected
AYM 516824.03 - Front-Left Force Sensor Voltage Too High When Grain Tank Is Empty
AYM 516824.04 - Front-Left Force Sensor Voltage Too Low When Grain Tank Is Empty
AYM 516824.09 - Front-Left Force Sensor Communication Fault
AYM 516824.12 - Front-Left Force Sensor Internal Fault Detected
AYM 516826.03 - Rear-Left Force Sensor Voltage Too High When Grain Tank Is Empty
AYM 516826.04 - Rear-Left Force Sensor Voltage Too Low When Grain Tank Is Empty
AYM 516826.09 - Rear-Left Force Sensor Communication Fault
AYM 516826.12 - Rear-Left Force Sensor Internal Fault Detected
AYM 520961.11 - Mass Flow Sensor Not Detected On Local CAN Bus
AYM 520961.19 - Mass Flow Sensor CAN Bus Not Functioning
AYM 521240.05 - Temperature Sensor Current Too Low
AYM 521240.06 - Temperature Sensor Current Too High
AYM 521241.16 - Moisture Sensor Not Emptying
AYM 521241.18 - Moisture Sensor Not Filling
AYM 522100.05 - Auger Motor Current Too Low
AYM 522100.06 - Auger Motor Current Too High
AYM 522102.12 - Moisture Sensor Not Detected
AYM 523112.12 - Memory Full
AYM 523185.07 - Mass Flow Sensor Strain Gauge Failure
AYM 523185.12 - Mass Flow Sensor Failure
AYM 523188.16 - Grain Moisture High
AYM 523188.18 - Grain Moisture Low
AYM 523313.11 - Grain Flow Detected Without Recording
AYM 523316.18 - RC1 12 VDC Switched Voltage Too Low, Less Than 10 VDC
AYM 523665.03 - Moisture Sensor Signal Return Voltage Too High - Greater Than 7.3 VDC
AYM 523665.04 - Moisture Sensor Signal Return Voltage Too Low - Less Than 0.25 VDC
AYM 523666.03 - Moisture Sensor Signal Supply Voltage Too High - Greater Than 7.3 VDC
AYM 523666.04 - Moisture Sensor Positive Voltage Too Low
Group 4: CAB - Diagnostic Trouble Codes
CAB 000096.17 - Fuel Level Low
CAB 000158.00 - Alternator Regulator Has Failed
CAB 000158.01 - Low Battery Voltage
CAB 000158.18 - The Alternator Is Not Charging
CAB 000190.01 - Engine Speed 200 RPM Below Expected Harvesting Speed
CAB 000190.17 - Harvesting At Low Engine Speed
CAB 000237.02 - Vehicle Identification Numbers Do Not Match Between Control Units
CAB 000237.31 - Vehicle Identification Fault
CAB 000628.12 - Control Unit CAB Being Reprogrammed
CAB 000629.12 - Control Unit CAB Has Reset Itself Due To A Watchdog Timer Timeout
CAB 000639.12 - CAN Bus 1 Message Buffer Overflow
CAB 000639.14 - CAN Bus 1 Message Is Not Arriving On Time Or Missing
CAB 000677.03 - Starter Relay Signal (cc# 5107) Is On When Commanded Off
CAB 000677.05 - Starter Relay Signal (cc# 5107) Is Open Circuit
CAB 000677.06 - Starter Relay Signal (cc# 5107) Is Off When Commanded On
CAB 000746.03 - Differential Lock Indicator (cc# 8521) Is On When Commanded Off
CAB 000746.06 - Differential Lock Indicator (cc# 8521) Is Off When Commanded On
CAB 001231.08 - Cab Power Module B Missing
CAB 001231.09 - Cab Power Module A Missing
CAB 001231.12 - CAN Bus 2 Message Buffer Overflow
CAB 001231.14 - CAN Bus 2 Message Is Not Arriving On Time Or Missing
CAB 001491.06 - Cab Backlighting (cc# 8511) Is Off When Commanded On
CAB 001503.03 - A Row Of Switches In The Armrest Switch Matrix Is Shorted To Voltage
CAB 001503.04 - A Column Of Switches In The Armrest Switch Matrix Is Shorted To Voltage
CAB 001503.05 - Armrest Matrix Connection Status (cc# 8928) Voltage Too Low
CAB 001504.04 - Seat Switch Has Remained Closed For 8 Continuous Hours
CAB 001865.11 - Key Switch Input Problem
CAB 001867.06 - Cab Power Module Micro Power (cc# 8012) Is Off When Commanded On
CAB 001869.00 - Road Transport Mode Was Activated With The Unloading Auger Not Swung In
CAB 001869.01 - Road Transport Mode Was Activated With The Unloading Auger Not Fully Folded
CAB 001869.04 - Trailer Connected When The Chopper Is Not Fully Raised
CAB 002348.03 - Cab Roof Lights 4, 5 (cc# 8585) Are On When Commanded Off
CAB 002348.05 - Cab Roof Lights 4, 5 (cc# 8585) Are Open Circuit
CAB 002348.06 - Cab Roof Lights 4, 5 (cc# 8585) Are Off When Commanded On
CAB 002386.03 - Front Beacon Light 1 (cc# 8573) Is On When Commanded Off
CAB 002386.05 - Front Beacon Light 1 (cc# 8573) Is Open Circuit
CAB 002386.06 - Front Beacon Light 1 (cc# 8573) Is Off When Commanded On
CAB 003509.03 - Control Unit CAB Sensor Supply 1 (cc# 8233) Voltage Is Out Of Range - Greater Than 5.5 VDC
CAB 003509.04 - Control Unit CAB Sensor Supply 1 (cc# 8233) Voltage Is Out Of Range - Less Than 4.5 VDC
CAB 003510.03 - Control Unit CAB Sensor Supply 2 (cc# 8243) Voltage Is Out Of Range - Greater Than 5.5 VDC
CAB 003510.04 - Control Unit CAB Sensor Supply 2 (cc# 8243) Voltage Is Out Of Range - Less Than 4.5 VDC
CAB 516698.05 - Display Wakeup Power Output (cc# 8003) Is Open Circuit
CAB 516698.06 - Display Wakeup Power Output (cc# 8003) Is Off When Commanded On
CAB 520272.03 - Map Light (cc# 8309) Is On When Commanded Off By Control Unit CAB