Caterpillar D3C D4C D5C Series III Track-Type Tractor Workshop Repair Service Manual PDF - MCATD3CD5C3.zip
A full workshop-level repair and service manual, complete with electrical wiring diagrams, for the CATERPILLAR D3C, D4C AND D5C SERIES III TRACTORS — containing every technical detail needed to service, troubleshoot, fix and rebuild these machines the way professional technicians do.
Covered inside the CATERPILLAR D3C, D4C AND D5C SERIES III TRACTORS workshop service repair manual:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,354 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
SENR1254 - Schematic (D3C; D4C; and D5C Series III Hystat Track-Type Tractors Hydraulic System)
SENR1256 - Schematic (D3C; D4C; And D5C Series III Hystat Track-Type Tractors 933C and 939C Hystat Track-Type Loaders Electrical System)
SENR1248 - Disassembly and Assembly (3046 ENGINE SUPPLEMENT FOR D3C; D4C & D5C SERIES III HYSTATIC...).pdf
SENR1249 - Specifications (D3C; D4C AND D5C SERIES III HYSTAT TRACK-TYPE TRACTOR POWERTRAIN).pdf
SENR1250 - Systems Operation (D3C Series III; D4C Series III and D5C Series III HYSTAT Track-Type Tractors Power Train).pdf
SENR1251 - Disassembly and Assembly (D3C; D4C AND D5C SERIES III HYSTAT TRACK-TYPE TRACTOR POWERTRAIN).pdf
SENR1252 - Specifications (D3C; D4C AND D5C SERIES III HYSTAT TRACK-TYPE TRACTORS HYDRAULIC SYSTEM).pdf
SENR1254 - Schematic (D3C; D4C; and D5C Series III Hystat Track-Type Tractors Hydraulic System).pdf
SENR1255 - Disassembly and Assembly (D3C; D4C AND D5C SERIES III HYSTAT TRACK-TYPE TRACTOR MACHINE SYSTEM).pdf
SENR1256 - Schematic (D3C; D4C; And D5C Series III Hystat Track-Type Tractors 933C and 939C Hystat Track-Type Loaders Electrical System).pdf
SENR1257 - Testing and Adjusting (D3C Series III; D4C Series III and D5C Series III Hystat Track-Type Tractors Power Train).pdf
SENR5334 - Specifications (D3C, D4C AND D5C SERIES III TRACTORS POWER TRAIN).pdf
SENR5335 - Systems Operation (D3C, D4C AND D5C SERIES III TRACTORS POWER TRAIN).pdf
SENR5335 - Testing And Adjusting (D3C, D4C AND D5C SERIES III TRACTORS POWER TRAIN).pdf
SENR5336 - Testing And Adjusting (D3C, D4C AND D5C SERIES III TRACTORS POWER SHIFT TRANSIMISSION).pdf
SENR5337 - Disassembly and Assembly (D3C, D4C AND D5C SERIES II TRACTORS POWER TRAIN).pdf
SENR5338 - Specifications (D3C, D4C AND D5C SERIES III TRACTORS HYDRAULICS).pdf
SENR5339 - Systems Operation (D3C, D4C AND D5C SERIES III TRACTORS HYDRAULIC SYSTEM).pdf
SENR5339 - Testing And Adjusting (D3C, D4C AND D5C SERIES III TRACTORS HYDRAULIC SYSTEM).pdf
SENR5341 - Disassembly and Assembly (D3C, D4C AND D5C SERIES III TRACTORS MACHINE SYSTEMS).pdf
SENR5343 - Disassembly and Assembly (SUPPLEMENT FOR - 3046 ENGINE D3C, D4C AND D5C SERIES III TRA.).pdf
SENR5356 - Schematic (D3C, D4C & D5C Series III Tractors 933 & 939 Track-Type Loaders Electrical System).pdf
SENR1248 - Disassembly and Assembly (3046 ENGINE SUPPLEMENT FOR D3C; D4C & D5C SERIES III HYSTATIC...)......3
Inverted Duo-Cone Seals......5
Conventional Duo-Cone Seals......15
Hood......21
Engine Panel Assembly......23
Muffler......24
Seat......25
Guard Group (Front)......27
Cab......28
Cab Door Cylinder (latch)......35
Governor Control Linkage......36
Radiator And Guard......39
Hydraulic Oil Cooler......44
Blower Fans & Motor......46
Heater Core......48
Heater Control Valve......51
Air Conditioning Fans And Motors......54
Air Cleaner Housing......56
Water Pump......57
Radiator Fan & Pulley......59
Electric Starting Motor......61
Water Temperature Regulator......63
Air Conditioning Compressor......66
Air Conditioning Accumulator......69
Air Conditioning Condenser......71
Air Conditioning Evaporator Coil......73
Air Conditioning Belt......77
Alternator Belt......79
Alternator......80
Ripper......82
Fuel Priming & Transfer Pump......84
Fuel Shutoff Solenoid......85
Windshield Wiper Motor (Front)......87
Windshield Wiper Motor (Rear)......90
Windshield Washer Pump......92
Floor Plates......94
Rear Guard Assembly......95
Front Counterweight......96
Engine Oil Cooler......97
Batteries......99
Engine & Pumps......101
SENR1249 - Specifications (D3C; D4C AND D5C SERIES III HYSTAT TRACK-TYPE TRACTOR POWERTRAIN)......113
Introduction......114
Hydrostatic Pump......115
Power Take Off Drive......118
Hydrostatic Lines......119
Charge Oil Lines......121
Case Drain Oil Lines......123
Final Drives......125
Drive Motors......131
Case Hydrostatic......133
Hydrostatic Pump Drive......135
Parking Brake......138
Parking Brake Mounting......142
Brake Control......143
Speed Override and Brake Control......145
Pilot Overspeed Control Lines......148
Pilot Lines......150
Front Idler......155
Track Roller (Single Flange) and (Double Flange)......160
Track Carrier Rollers......164
Undercarriage Support......166
Track Roller Frame......167
Recoil Mechanism Guard......168
Track Guide Guard......170
Track......171
Track Adjustment......174
ROPS Mounting......177
SENR1250 - Systems Operation (D3C Series III; D4C Series III and D5C Series III HYSTAT Track-Type Tractors Power Train)......178
General Information......179
Hydraulic Oil Filter......182
Piston Pump (Hydrostatic)......183
Relief Valve (Pressure Override)......188
Relief Valve (Crossover)......190
Relief Valve (Charge Pressure)......194
Control Valve (Underspeed)......196
Piston Motor (Hydrostatic)......198
Flushing Valve......204
Brake System......207
Power Train Hydraulic System......222
Final Drive......243
Undercarriage......245
Track Roller (Single Flange)......247
Track Roller (Double Flange)......249
Track Carrier Roller......251
Track......253
System Schematic......257
Graphic Color Codes......267
SENR1251 - Disassembly and Assembly (D3C; D4C AND D5C SERIES III HYSTAT TRACK-TYPE TRACTOR POWERTRAIN)......269
Inverted Duo-Cone Seals......270
Duo-Cone Seals......280
Parking Brake......287
Final Drives......294
Track Roller Frame......318
Recoil Spring......320
Tracks......334
Adjustment Of Tracks......339
Track Rollers......341
Track Carrier Rollers......352
Front Idlers......360
Sprocket Segments......369
Track Adjuster Seals......371
Hydraulic Track Motor......374
Power Take Off......401
SENR1252 - Specifications (D3C; D4C AND D5C SERIES III HYSTAT TRACK-TYPE TRACTORS HYDRAULIC SYSTEM)......406
Introduction......407
Hydraulic Pump......408
Hydraulic Tank And Strainers......410
Attachment Control Valves......413
Lift Control Valve......416
Tilt and Angle Control Valves......417
Ripper Control Valve - Optional......419
Blade Control Valve Levers......421
Ripper Control Valve Lever - Optional......423
Lift Cylinders......425
Tilt Cylinder......427
Angling Cylinders - Optional......428
Ripper Cylinder - Optional......430
Angling Frames - Optional......431
SENR1254 - Schematic (D3C; D4C; and D5C Series III Hystat Track-Type Tractors Hydraulic System)......435
Collage......436
Main......451
SENR1255 - Disassembly and Assembly (D3C; D4C AND D5C SERIES III HYSTAT TRACK-TYPE TRACTOR MACHINE SYSTEM)......453
Air Conditioning SMCS - 1802-010; 1805-010; 7322-010; 7343-010......454
Blade (Angling Group) SMCS - 6052-010......461
Blade Angling Cylinders SMCS - 5101-010......465
Blade Lift Cylinders SMCS - 5102-010......468
Blade Tilt Cylinder SMCS - 5104-010......471
C-Frame SMCS - 6063-010......473
Bulldozer Trunnion SMCS - 6069-010; 6069-017......478
Shimming Procedure (Typical) SMCS - 6069-010......481
Hydraulic Tank SMCS - 5056-010......482
Fuel Tank SMCS - 1273-010......486
Hydraulic Brake Valve SMCS - 3123-010......490
Towing Valve SMCS - 4286-010......492
Pilot Shut Off Valve SMCS - 1329-010......494
Parking Brake Valve SMCS - 4282-010......496
Pilot Control Valve SMCS - 5059-010; 5059-017......498
Hydraulic Control Valve SMCS - 5051-010; 5051-017......512
Hydraulic Implement Pump SMCS - 5073-010......534
Hydraulic Travel Pumps SMCS - 5070-010; 5070-017......536
Hydraulic Control Linkage SMCS - 5063-010......566
Hydrostatic Pump Drive SMCS - 3108-010......572
Heater Control Valve SMCS - 7337-010......574
Windshield Washer Pump SMCS - 7306-010......577
Engine & Pumps SMCS - 5070-010......579
SENR1256 - Schematic (D3C; D4C; And D5C Series III Hystat Track-Type Tractors 933C and 939C Hystat Track-Type Loaders Electrical System)......590
Main......591
Collage......593
SENR1257 - Testing and Adjusting (D3C Series III; D4C Series III and D5C Series III Hystat Track-Type Tractors Power Train)......623
Machine Preparation for Troubleshooting......624
General Troubleshooting Information......626
Visual Inspection......632
Operational Checks......634
General Testing and Adjusting Information......636
Filling and Flushing the Hydrostatic System - Test......638
Hydrostatic System - Test and Adjust......650
Hydrostatic Components Adjustment Procedures - Adjust......713
Motor Tracking and Fast Mode - Test......722
Worksheets - Troubleshoot......724
SENR5334 - Specifications (D3C, D4C AND D5C SERIES III TRACTORS POWER TRAIN)......729
Bevel Gear and Pinion......730
Drive Shaft......736
Final Drive......738
Front Idler and Recoil Spring......748
Introduction 01_01_1994......753
Introduction......755
Power Take-Off Drive (Attachment)......756
Rollover Protective Structure (ROPS) Mounting......758
Selector and Pressure Control Valve......760
Steering Brake Group......765
Steering Clutch Case and Frame......774
Steering Clutch Control Group......779
Steering Clutch......783
Steering Control Valve......787
Sweep Group (Attachment)......789
Torque Converter......790
Track Carrier Rollers......792
Track Rollers......794
Track......797
Transfer Gears......803
Transmission Control Linkage......805
Transmission Oil Filter Group......811
Transmission Oil Pump......813
Transmission......815
SENR5335 - Systems Operation (D3C, D4C AND D5C SERIES III TRACTORS POWER TRAIN)......820
SENR5335 - Testing And Adjusting (D3C, D4C AND D5C SERIES III TRACTORS POWER TRAIN)......875
SENR5336 - Testing And Adjusting (D3C, D4C AND D5C SERIES III TRACTORS POWER SHIFT TRANSIMISSION)......883
SENR5337 - Disassembly and Assembly (D3C, D4C AND D5C SERIES II TRACTORS POWER TRAIN)......897
Bevel Gear & Pinion......898
Blocking Of The Machine......907
Drive Shaft......909
Duo-Cone Seals (Conventional & Inverted)......910
Final Drive Pinions......927
Front Guard Assembly......931
Front Idlers......932
Hydraulic Track Adjuster Seals......940
Oil Pan Guard Assembly......942
Pinion Flanges......944
Rear Guard Assembly......947
Recoil Springs......949
Sprocket Hubs......951
Sprocket Segments......957
Sprocket Shaft, Gear & Cover......959
Steering Clutch Control Valves......969
Steering Clutch Hub Couplings......973
Steering Clutches......976
Torque Converter (3F_3R Power Shift)......997
Torque Converter Clearance Checks (3F_3R Power Shift)......1004
Track Carrier Rollers......1007
Track Roller Frames......1015
Track Rollers......1017
Tracks......1025
Transfer Gears (3F_3R Power Shift)......1030
Transmission (3F_3R Power Shift)......1036
Transmission Hydraulic Control Valves (3F_3R Power Shift)......1067
Transmission Oil Filter (3F_3R Power Shift)......1078
Transmission Oil Pump & Pump Drive Gear (3F_3R Power Shift)......1080
Transmission......1088
SENR5338 - Specifications (D3C, D4C AND D5C SERIES III TRACTORS HYDRAULICS)......1092
Angling Frame......1093
Blade Angle Cylinder (6SL1-Up)......1095
Blade Angle Cylinder (All Except 6SL)......1096
Blade Lift Cylinder (8DL1-Up)......1097
Blade Lift Cylinder (All Except 8DL)......1098
Control Valve Group......1099
Control Valve, Lift......1105
Control Valve, Ripper......1106
Control Valve, Tilt and Angle......1107
Cutting Edge And End Bits......1108
Hydraulic Hand Control Group......1109
Hydraulic Pump......1111
Hydraulic Tank And Filter......1113
Introduction......1115
Relief Valve Adjustment......1116
Ripper Cylinder......1118
Tilt Cylinder (All Except 8DL)......1119
SENR5339 - Systems Operation (D3C, D4C AND D5C SERIES III TRACTORS HYDRAULIC SYSTEM)......1120
SENR5339 - Testing And Adjusting (D3C, D4C AND D5C SERIES III TRACTORS HYDRAULIC SYSTEM)......1136
SENR5341 - Disassembly and Assembly (D3C, D4C AND D5C SERIES III TRACTORS MACHINE SYSTEMS)......1151
Air Conditioning......1152
Angling Blade Group......1158
Blade Angling Cylinders......1161
C-Frame......1163
Cab......1168
Duo-Cone Seals......1180
Fuel Tank Group......1191
Governor Control Linkage......1195
Hydraulic Control Valves......1197
Hydraulic Oil Filter......1214
Hydraulic Pump......1215
Hydraulic Tank Group......1221
Lift Cylinders......1226
ROPS (Roll-Over Protection)......1229
Tilt Cylinder......1231
SENR5343 - Disassembly and Assembly (SUPPLEMENT FOR - 3046 ENGINE D3C, D4C AND D5C SERIES III TRA.)......1233
Air Cleaner Housing......1234
Air Conditioning......1236
Alternator......1239
Crankshaft Front Pulley......1242
Engine (939)......1245
Engine (D4C)......1253
Engine And Transmission (939)......1268
Engine And Transmission (D4C)......1280