John Deere 6145M 6155M 6175M 6195M Tier 2 Tractor Repair Service Manual PDF (TM408619) - MJODTM408619.zip

A full shop-level technical service manual covering the John Deere Tier 2 tractor lineup—6155M, 6175M, and 6195M—containing every piece of dealer-grade detail needed to keep, fix, and overhaul these machines just like a seasoned technician would.

The John Deere Tier 2 (Engine 6068GXXXXXX) workshop service and repair manual for tractor models 6145M, 6155M, 6175M and 6195M contains:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

tm408619 - Tractors 6155M to 6195M Repair (Worldwide Edition) Technical Manual.pdf

tm408619 - Tractors 6155M to 6195M Repair (Worldwide Edition) Technical Manual.epub

Total Pages: 1,856 pages

File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)

Language: English

MAIN SECTIONS

Foreword

Safety

Safety Measures

General

General Information - Specifications

General Information - Tests and Adjustments

General Information - Predelivery Inspection

Engine

Engine – Removal and Installation of Components

Engine Exhaust Cleaning System

Fuel, Air-Intake, Cooling, and Exhaust System

Fuel System

Cooling System

Exhaust System

Electrical System

Electrical System - Connectors

Electrical System - Charging Circuit

Electrical System - Starter Circuit

Electrical System - Headlights

Electronic Control Units

Removal and Installation of Control Units

Terminating Resistors, Removal and Installation

Drive Train (without Transmission)

Drive Train (without Transmission) - Removal and Installation of Components

Drive Train (without Transmission) - U.J. Shafts and Torsion Dampers

Drive Train (without Transmission) - Mechanical Front-Wheel Drive

Drive Train (without Transmission) - Differential

Drive Train (without Transmission) - Hydraulic Pump Drive

Drive Train (without Transmission) - Final Drives

Drive Train (without Transmission) - Rear PTO Options

Drive Train (without Transmission) - Front PTO

Drive Train (without Transmission) - Front Implement Drive

PowrQuad™ Transmission

PowrQuad™ Transmission - Removal and Installation of Components

PowrQuad™ Transmission - Transmission Shift Control

PowrQuad™ Transmission - PowrQuad Module

PowrQuad™ Transmission - Creeper Transmission

PowrQuad™ Transmission - Range Transmission 6155M

PowrQuad™ Transmission - Range Transmission - 6175M

PowrQuad™ Transmission - Range Transmission - 6195M

Steering

Steering - Hydrostatic Steering

Steering - AutoTrac™

Brakes

Brakes - Brake Valve

Brakes - Rear Brakes

Brakes - Hydraulic Trailer Brake

Brakes - Air Brake System

Brakes - Park Brake

Hydraulic system

Hydraulic System - General Information

Operator Controls

Hydraulic System - Oil Filter, Additional Oil Reservoir, Charge Pump, and Hydraulic Pump

Hydraulic System - Priority 1 to 3 Control Blocks

Hydraulic System - Rear Hitch

Hydraulic System - Selective Control Valves (SCVs) and Couplers

Machine-Specific Systems

Machine-Specific Systems - Removal and Installation of Components

Machine-Specific Systems - Main Frame

Machine-Specific Systems - Front Wheels, Rear Wheels and Fenders

Machine-Specific Systems – Trailer Hitch and Swinging Drawbar

Machine-Specific Systems - Hydraulic Pick-Up Hitch

Suspension Systems

Suspension Systems - Suspended Front-Wheel Drive Axle

Suspension Systems - Mechanical Cab Suspension

Operator's Cab

Removal and Installation of Components

Operator's Cab - Operation and Control Devices

Operator's Cab - Air-Conditioning System

Operator's Cab - Seats

Operator's Cab - Operator's Cab

Special Tools

General Information

tm408619 - Tractors 6155M to 6195M Repair -: (Worldwide Edition)

Table of Contents

Foreword

Section 05: Safety

Group 05: Safety Measures

General Information - Safety - Summary of References

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Prevent Machine Runaway

Operating the Tractor Safely

Operating the Loader Tractor Safely

Passenger Seat

Use Safety Lights and Devices

Towing Trailers/Implements Safely (Mass)

Use Caution On Slopes and Uneven Terrain

Freeing a Mired Machine

Avoid Backover Accidents

Handle Fluids Safely—Avoid Fires

Handling Batteries Safely

Prepare for Emergencies

Avoid High-Pressure Fluids

Service Cooling System Safely

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Work In Ventilated Area

Avoid Contact with Agricultural Chemicals

Handle Agricultural Chemicals Safely

Stay Clear of Rotating Drivelines

Wear Protective Clothing

Protect Against Noise

Practice Safe Maintenance

Avoid Hot Exhaust

Exhaust Filter Cleaning

Clean Exhaust Filter Safely

Read Operator Manuals for ISOBUS Implements

Use Steps and Handholds Correctly

Use Seat Belt Properly

Park Machine Safely

Use Proper Lifting Equipment

Construct Dealer-Made Tools Safely

Support Machine Properly

Work in Clean Area

Illuminate Work Area Safely

Service Machines Safely

Service Accumulator Systems Safely

Service Tires Safely

Use Proper Tools

Service Front-Wheel Drive Tractor Safely

Avoid Eye Contact With Radar

Keep ROPS Installed Properly

Replace Safety Signs

Replace Safety Signs

Dispose of Waste Properly

Live With Safety

Safety Measures on Electronic Control Units

Servicing Electronic Control Units

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Safety Instructions for Replacing a Halogen Bulb

Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units

Section 10: General Information

Group 05: General Information - Specifications

Specifications - Summary of References

Engine Specifications

PTO Power Output

Capacities

Capacities, Front-Wheel Drive Axles

Air Intake System

Electrical System

Hydraulic System (LS)

Hydraulic System (PFC)

Clutch Operation

PowrQuad PLUS™ Transmission

AutoQuad PLUS™ Transmission

CommandQuad™ Transmission

Rear PTO

Front PTO

Differential

Differential Lock

Final Drives

Front-Wheel Drive

FWD Axle with TLS

Cab Suspension

Hydraulic Brakes

Auxiliary Brake

Park Lock

Hitch

Immobilizer

Front Hitch

Ground Travel Speeds

Front and Rear Wheels

Dimensions and Weights

Handling and Storing Diesel Fuel

Diesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

Biodiesel Fuel

Lubricity of Diesel Fuel

Diesel Engine Break-In Oil

John Deere Break-In™ Plus Engine Oil

Transmission and Hydraulic Oil

Oil for Front-Wheel Drive Axle

Heavy Duty Diesel Engine Coolant

Supplemental Coolant Additives

Grease

Oil Filters

Mixing of Lubricants

Lubricant Storage

Operating in Warm Temperature Climates

Alternative and Synthetic Lubricants

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Hydraulic system inch fitting torques

Hydraulic system metric fitting torques

Product Identification and Component Serial Number Plate

Plate for Product Identification Number

Engine Serial Number

Information on Engine Version

Transmission Serial Number

Front-Wheel Drive Serial Number

Operator's Cab Serial Number

Operator's seat serial number

Subassembly Serial Numbers

Group 10: General Information - Tests and Adjustments

Tests and Adjustments - Summary of References

Using High-Pressure Washers

Preliminary Engine Test

Visual Inspection of the Fuel System

Check the Fuel Filter

Check the function of the fuel transfer pump

Bleed Air from Fuel System

Installation and Removal of the Primary Air Cleaner Element

Check the Secondary (Safety) Element

Drain Coolant

Checking Transmission/Hydraulic System Oil Level

Group 15: General Information - Predelivery Inspection

Predelivery Inspection

Section 20: Engine

Group 00: Engine – Removal and Installation of Components

Engine - Removal and installation of components, Summary of references

Engine – Removal and Installation of Components, Special Tools

Engine - Removal and Installation of Components, Repair Specifications

Removing the Engine, Preliminary Work

Remove the Engine

Installing the Engine

Install the Engine, Additional Work

Engine Mounting

Replace the Engine Mountings, Preliminary Work

Replace the Front Engine Mountings

Replace the Rear Engine Mounting

Replace the Engine Mountings, Further Work

Group 10: Engine Exhaust Cleaning System

Exhaust Cleaning System – Summary of References

Exhaust Filter — Diesel Particulate Filter Ash Handling and Disposal

Emission Control System, Important Instructions

Exhaust Cleaning System, Removal and Installation of the Diesel Particulate Filter

Changing Diesel Exhaust Fluid (DEF) Dosing Unit Filter

Cleaning Diesel Exhaust Fluid (DEF) Tank

Replace Diesel Exhaust Fluid (DEF) Tank Header Suction Screen

Section 30: Fuel, Air-Intake, Cooling and Exhaust Systems

Group 10: Fuel System

Fuel System - Summary of References

Fuel Tank, Removal and Installation

Fuel Level Sensor, Removal and Installation

Bleed Air from Fuel System

DEF Tank, Removal and Installation

DEF Dosing Unit, Removal and Installation

Group 20: Cooling System

Cooling System - Summary of References

Cooling System—Special Tools, Summary of References

Opening Engine Hood

Engine Hood, Removal and Installation

Radiator Package, Removal and Installation

Relieving Drive Belt Tension

Replace the Drive Belt

Routing of the Drive Belt

Adjusting Plastic Hood on the Fan

Automatic Belt Tensioner, Removal and Installation

Group 30: Exhaust system

Exhaust System - Summary of References

Exhaust System — Special Tools

Exhaust Filter — Handling and Disposal of Ash from the Diesel Particulate Filter

Emission Control System, Important Instructions

Exhaust System to Top Right, Removal and Installation

Section 40: Electrical System

Group 05: Electrical System - Connectors

Electrical System - Connectors, Summary of References

Connectors—Special Tools, Summary of References

Installation of the Repair Cable Kit (Smoke and Heat Exhaust System)

General

Using high-pressure washers

Strip Wire Ends

Install Electrical Terminal

WEATHER PACK Connectors

METRI PACK Connector with Terminal Lock at the Rear

METRI PACK Connector with Terminal Lock at the Front

METRI PACK Connectors

Connectors for Electronic Control Units

Connector

CRIMP SNAP IN Connectors

KOSTAL Connectors

DEUTSCH Connectors

Individual Terminals

Bosch™ Connectors

Repair DEUTSCH™ Implement Connectors

Repair Molex™ Connectors

Repair SUMITOMO™ Connectors

Repair YAZAKI™ Connectors

Group 10: Electrical System - Charging Circuit

Electrical System - Charging Circuit, Summary of References

Electrical System - Disconnect the Electrical Circuit

Electrical System - Remove and Install Battery