Komatsu PC210LC PC210LCi PC210LC-10 PC210LC-11 PC210LCI-11 Excavator Workshop Repair Service Manual PDF - MKMTSPC210LC.zip
A full service and repair guide, complete with electrical wiring diagrams, covering the Komatsu Hydraulic Excavator PC210LC and PC210LCi — packed with every technical detail you need to service, troubleshoot, overhaul, and rebuild these machines the way professional technicians do.
Inside the Komatsu Hydraulic Excavator PC210LC, PC210LCi workshop service repair manual you'll find:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 10,231 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
CEAM026500 - Komatsu Hydraulic Excavator PC210LC-10 Operation & Maintenance Manual (SN PC210LC-10 A10001 and up, ENGINE 6D107E-2).pdf
CEBM026702 - Komatsu Hydraulic Excavator PC210LC-10 Shop Manual (SN PC210LC-10 A10001 and up, ENGINE 6D107E-2).pdf
SEN05842-01 - Komatsu Hydraulic Excavator PC210LC-10 Shop Manual (SN 450001 and up).pdf
SEN06516-C1 - Komatsu Hydraulic Excavator PC210LC-11 Shop Manual (SN C80001 and up).pdf
SEN06616-03 - Komatsu Hydraulic Excavator PC210LCI-11 Shop Manual (SN 500470 and up).pdf
MAIN SECTIONS
COVER...1
00 INDEX AND FOREWORD...3
INDEX...4
ABBREVIATION LIST...25
FOREWORD, SAFETY, BASIC INFORMATION...31
HOW TO READ THE SHOP MANUAL...31
SAFETY NOTICE FOR OPERATION...33
PRECAUTIONS TO PREVENT FIRE...41
ACTIONS IF FIRE OCCURS...43
PRECAUTIONS FOR DISPOSING OF WASTE MATERIALS...44
ACTIONS TAKEN TO MEET EXHAUST GAS REGULATIONS...45
PRECAUTIONS FOR DEF...46
GENERAL CHARACTER AND PRECAUTIONS FOR HANDLING...46
PRECAUTIONS FOR ADDING...46
PRECAUTIONS FOR STORING...46
PRECAUTIONS FOR FIRE HAZARD AND LEAKAGE...46
THE OTHER PRECAUTIONS...46
PRECAUTIONS FOR HANDLING HYDRAULIC EQUIPMENT...47
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF PIPINGS...50
PRECAUTIONS FOR HANDLING ELECTRICAL EQUIPMENT...56
PRECAUTIONS FOR HANDLING FUEL SYSTEM EQUIPMENT...58
PRECAUTIONS FOR HANDLING INTAKE SYSTEM EQUIPMENT...59
PRACTICAL USE OF KOMTRAX...60
DISCONNECT AND CONNECT PUSH-PULL TYPE COUPLER...61
METHOD FOR DISCONNECTING AND CONNECTING TYPE 1 PUSH-PULL TYPE COUPLER...61
METHOD FOR DISCONNECTING AND CONNECTING TYPE 2 PUSH-PULL TYPE COUPLER...62
METHOD FOR DISCONNECTING AND CONNECTING TYPE 3 PUSH-PULL TYPE COUPLER...63
PRECAUTIONS FOR DISCONNECTION AND CONNECTION OF CONNECTORS...65
METHOD FOR DISCONNECTING AND CONNECTING DEUTSCH CONNECTOR...69
METHOD FOR DISCONNECTING AND CONNECTING SLIDE LOCK TYPE CONNECTOR...70
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PULL...72
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH LOCK TO PUSH...73
METHOD FOR DISCONNECTING AND CONNECTING CONNECTOR WITH HOUSING TO ROTATE...75
HOW TO READ ELECTRICAL WIRE CODE...76
EXPLANATION OF TERMS FOR MAINTENANCE STANDARD...80
STANDARD TIGHTENING TORQUE TABLE...83
CONVERSION TABLE...90
01 SPECIFICATIONS...95
CONTENTS...96
ABBREVIATION LIST...97
SPECIFICATIONS...103
SPECIFICATION DRAWING...103
SPECIFICATION DRAWING: PC210LCI-11...103
WORKING RANGE DRAWINGS...105
WORKING RANGE: PC210LCI-11...105
SPECIFICATIONS...106
SPECIFICATIONS: PC210LCI-11...106
WEIGHT TABLE...109
WEIGHT TABLE: PC210LCI-11...109
TABLE OF FUEL, COOLANT, AND LUBRICANTS...111
10 STRUCTURE AND FUNCTION...113
CONTENTS...114
ABBREVIATION LIST...118
UREA SCR SYSTEM...124
LAYOUT DRAWING OF UREA SCR SYSTEM...125
UREA SCR SYSTEM DIAGRAM...130
FUNCTION OF UREA SCR SYSTEM...131
FUNCTION OF AdBlue/DEF SYSTEM...131
INDUCEMENT STRATEGY...133
COMPONENT PARTS OF UREA SCR SYSTEM...148
AdBlue/DEF MIXING TUBE...148
SCR ASSEMBLY...149
AdBlue/DEF TANK...151
AdBlue/DEF PUMP...153
AdBlue/DEF INJECTOR...154
AdBlue/DEF HOSE...155
AdBlue/DEF TANK HEATING VALVE...156
BOOT-UP SYSTEM...157
LAYOUT DRAWING OF BOOT-UP SYSTEM...157
SYSTEM OPERATING LAMP SYSTEM...159
SYSTEM OPERATING LAMP SYSTEM DIAGRAM...159
FUNCTION OF SYSTEM OPERATING LAMP SYSTEM...159
BATTERY DISCONNECT SWITCH...161
FUNCTION OF BATTERY DISCONNECT SWITCH...161
ENGINE SYSTEM...162
LAYOUT DRAWING OF ENGINE SYSTEM...162
SPECIFICATIONS OF ENGINE SYSTEM...163
FUNCTION OF ENGINE SYSTEM...163
ENGINE CONTROL SYSTEM...164
ENGINE CONTROL SYSTEM DIAGRAM...164
FUNCTION OF ENGINE CONTROL SYSTEM...165
AUTO-DECELERATION SYSTEM...167
AUTO-DECELERATION SYSTEM DIAGRAM...167
FUNCTION OF AUTO-DECELERATION SYSTEM...167
OPERATION OF AUTO-DECELERATION SYSTEM...168
ENGINE AUTOMATIC WARM-UP SYSTEM...169
ENGINE AUTOMATIC WARM-UP SYSTEM DIAGRAM...169
FUNCTION OF ENGINE AUTOMATIC WARM-UP SYSTEM...170
OVERHEAT PREVENTION SYSTEM...171
OVERHEAT PREVENTION SYSTEM DIAGRAM...171
FUNCTION OF OVERHEAT PREVENTION SYSTEM...172
TURBOCHARGER PROTECTION SYSTEM...174
TURBOCHARGER PROTECTION SYSTEM DIAGRAM...174
FUNCTION OF TURBOCHARGER PROTECTION SYSTEM...175
AUTOMATIC IDLE STOP SYSTEM...176
AUTOMATIC IDLE STOP SYSTEM DIAGRAM...176
FUNCTION OF AUTOMATIC IDLE STOP SYSTEM...176
COMPONENT PARTS OF ENGINE SYSTEM...179
VGT...179
EGR SYSTEM...184
EGR VALVE...186
EGR COOLER...188
KCCV SYSTEM...190
KCCV VENTILATOR...192
KDPF...194
COOLING SYSTEM...198
LAYOUT DRAWING OF COOLING SYSTEM...198
SPECIFICATIONS OF COOLING SYSTEM...199
FAN SPEED CONTROL SYSTEM OF FAN CLUTCH...200
FAN SPEED CONTROL SYSTEM DIAGRAM OF FAN CLUTCH...200
FUNCTION OF FAN SPEED CONTROL SYSTEM OF FAN CLUTCH...201
ENGINE OUTPUT CONTROL SYSTEM OF FAN CLUTCH...202
ENGINE OUTPUT CONTROL SYSTEM DIAGRAM OF FAN CLUTCH...202
FUNCTION OF ENGINE OUTPUT CONTROL SYSTEM OF FAN CLUTCH...202
COMPONENT PARTS OF COOLING SYSTEM...204
FAN CLUTCH...204
CONTROL SYSTEM...205
LAYOUT DRAWING OF CONTROL SYSTEM...205
MACHINE MONITOR SYSTEM...208
MACHINE MONITOR SYSTEM DIAGRAM...208
FUNCTION OF MACHINE MONITOR SYSTEM...208
KomVision SYSTEM...210
LAYOUT DRAWING OF KOMVISION SYSTEM...210
KomVision SYSTEM DIAGRAM...211
FUNCTION OF KomVision SYSTEM...212
KOMTRAX SYSTEM...214
KOMTRAX SYSTEM DIAGRAM...214
FUNCTION OF KOMTRAX SYSTEM...214
COMPONENT PARTS OF CONTROL SYSTEM...215
MACHINE MONITOR...215
KomVision CONTROLLER...231
KomVision CAMERA...235
KOMTRAX TERMINAL...236
PUMP CONTROLLER...238
RESISTOR FOR PC-EPC VALVE...243
CAN TERMINATING RESISTOR...244
ENGINE CONTROLLER...245
FUEL CONTROL DIAL...252
FUEL FEED PUMP...254
FUEL FEED PUMP SWITCH...255
HYDRAULIC SYSTEM...256
LAYOUT DRAWING OF HYDRAULIC SYSTEM...256
CLSS...262
STRUCTURE OF CLSS...262
OPERATION OF UNLOAD VALVE AND LS PRESSURE...264
PUMP SWASH PLATE ANGLE (OIL FLOW) CONTROL...265
PRESSURE COMPENSATION CONTROL...278
ENGINE AND PUMP COMBINED CONTROL SYSTEM...281
ENGINE AND PUMP COMBINED CONTROL SYSTEM DIAGRAM...281
FUNCTION OF ENGINE AND PUMP COMBINED CONTROL SYSTEM...282
PUMP AND VALVE CONTROL SYSTEM...287
PUMP AND VALVE CONTROL SYSTEM DIAGRAM...287
FUNCTION OF PUMP AND VALVE CONTROL SYSTEM...288
COMPONENT PARTS OF HYDRAULIC SYSTEM...290
HYDRAULIC TANK...290
MAIN PUMP...292
CONTROL VALVE...319
WORK EQUIPMENT SYSTEM...378
LAYOUT DRAWING OF WORK EQUIPMENT SYSTEM...378
STRUCTURE OF VALVE CONTROL...383
ONE-TOUCH POWER MAXIMIZING SYSTEM...385
ONE-TOUCH POWER MAXIMIZING SYSTEM DIAGRAM...385
FUNCTION OF ONE-TOUCH POWER MAXIMIZING SYSTEM...386
PPC LOCK SYSTEM...387
PPC LOCK SYSTEM DIAGRAM...387
FUNCTION OF PPC LOCK SYSTEM...387
WORK EQUIPMENT AND TRAVEL AUTOMATIC LOCK SYSTEM...388
WORK EQUIPMENT AND TRAVEL AUTOMATIC LOCK SYSTEM DIAGRAM...388
FUNCTION OF WORK EQUIPMENT AND TRAVEL AUTOMATIC LOCK SYSTEM...388
OPERATION OF WORK EQUIPMENT AND TRAVEL AUTOMATIC LOCK SYSTEM...389
OIL FLOW ADJUSTER SYSTEM FOR ATTACHMENT...390
ATTACHMENT OIL FLOW ADJUSTER SYSTEM DIAGRAM...390
FUNCTION OF OIL FLOW ADJUSTER SYSTEM FOR ATTACHMENT...391
COMPONENT PARTS OF WORK EQUIPMENT SYSTEM...392
WORK EQUIPMENT AND SWING PPC VALVE...392
1ST-LINE ATTACHMENT PPC VALVE (WITH EPC VALVE)...398
2ND-LINE ATTACHMENT PPC VALVE...405
SOLENOID VALVE...407
ATTACHMENT CIRCUIT SELECTOR VALVE (FOR HIGH PRESSURE)...411
ATTACHMENT CIRCUIT SELECTOR VALVE (FOR LOW PRESSURE)...413
PILOT CIRCUIT ACCUMULATOR...415
ATTACHMENT CIRCUIT ACCUMULATOR...416
ICT SYSTEM...417
LAYOUT DRAWING OF ICT SYSTEM...417
ICT CONTROL SYSTEM DIAGRAM...421
BUCKET EDGE POSITION DETECTION SYSTEM...422
BUCKET EDGE POSITION DETECTION SYSTEM DIAGRAM...422
FUNCTION OF BUCKET EDGE POSITION DETECTION SYSTEM...422
OPERATION OF BUCKET EDGE POSITION DETECTION SYSTEM...422
THE INTELLIGENT MACHINE CONTROL SYSTEM...424
FUNCTION OF THE INTELLIGENT MACHINE CONTROL SYSTEM...424
AUTO GRADE ASSIST CONTROL...424
AUTO STOP CONTROL...431
CUSHION SYSTEM FOR ARM IN END...445
CUSHION SYSTEM FOR ARM IN END DIAGRAM...445
FUNCTION OF CUSHION SYSTEM FOR ARM IN END...445
OPERATION OF CUSHION SYSTEM FOR ARM IN END...445
BOOM SECONDARY DRIVE SWITCH...447
CONTROL FUNCTION WHEN BOOM SECONDARY DRIVE SWITCH IS TURNED TO ON POSITION...447
COMPONENT PARTS OF ICT SYSTEM...448
ICT SENSOR CONTROLLER...448
WORK EQUIPMENT CONTROLLER...452
CONTROL BOX...456
GNSS RECEIVER...460
GNSS ANTENNA...464
IMU SENSOR...465
INTELLIGENT MACHINE CONTROL EPC VALVE...466
STROKE SENSOR FOR BOOM CYLINDER...469
STROKE SENSOR FOR ARM CYLINDER...471
STROKE AND RESET SENSOR FOR BUCKET CYLINDER...473
RESET SENSOR FOR BOOM CYLINDER...476
RESET SENSOR FOR ARM CYLINDER...477
BOOM SPOOL STROKE SENSOR...478
ARM SPOOL STROKE SENSOR...480
SWING SYSTEM...482
LAYOUT DRAWING OF SWING SYSTEM...482
SWING CONTROL SYSTEM DIAGRAM...486
FUNCTION OF SWING CONTROL SYSTEM...486
COMPONENT PARTS OF SWING SYSTEM...490
SWING MOTOR...490
SWING MACHINERY...501
SWING CIRCLE...503
TRAVEL SYSTEM...504
LAYOUT DRAWING OF TRAVEL SYSTEM...504
TRAVEL CONTROL SYSTEM DIAGRAM...508
FUNCTION OF TRAVEL CONTROL SYSTEM...509
COMPONENT PARTS OF TRAVEL SYSTEM...510
TRAVEL MOTOR...510
FINAL DRIVE...523
TRAVEL PPC VALVE...525
CENTER SWIVEL JOINT...529
UNDERCARRIAGE AND FRAME...531
LAYOUT DRAWING OF UNDERCARRIAGE...531
SPECIFICATIONS OF UNDERCARRIAGE...532
WORK EQUIPMENT...533
STRUCTURE OF WORK EQUIPMENT...533
FUNCTION OF WORK EQUIPMENT...534
WORK EQUIPMENT CLEARANCE ADJUSTMENT SHIM...535
FUNCTION OF WORK EQUIPMENT CLEARANCE ADJUSTMENT SHIM...535
BUCKET CLEARANCE ADJUSTMENT SHIM...536
FUNCTION OF BUCKET CLEARANCE ADJUSTMENT SHIM...536
CAB AND ITS ATTACHMENTS...537
ROPS CAB...537
STRUCTURE OF ROPS CAB...537
FUNCTION OF ROPS CAB...537
CAB MOUNT...538
STRUCTURE OF CAB MOUNT...538
FUNCTION OF CAB MOUNT...538
CAB TIPPING STOPPER...539
STRUCTURE OF CAB TIPPING STOPPER...539
FUNCTION OF CAB TIPPING STOPPER...539
20 STANDARD VALUE TABLE...541
CONTENTS...542
ABBREVIATION LIST...543
STANDARD VALUE TABLE FOR ENGINE...549
STANDARD VALUE TABLE FOR ENGINE: PC210LCI-11...549
STANDARD VALUE TABLE FOR MACHINE...553
STANDARD VALUE TABLE FOR MACHINE: PC210LCI-11...553
MACHINE POSTURE AND PROCEDURE FOR MEASURING PERFORMANCE...576
STANDARD VALUE TABLE FOR ELECTRICAL...580
STANDARD VALUE TABLE FOR ELECTRICAL...580
30 TESTING AND ADJUSTING...591
CONTENTS...592
ABBREVIATION LIST...596
RELATED INFORMATION ON TESTING AND ADJUSTING...602
TOOLS FOR TESTING AND ADJUSTING...602
SKETCH OF TOOLS FOR TESTING AND ADJUSTING...612
ENGINE AND COOLING SYSTEM...613
TEST ENGINE SPEED...613
METHOD FOR TESTING ENGINE SPEED...613
TEST BOOST PRESSURE...616
METHOD FOR TESTING BOOST PRESSURE ON MACHINE MONITOR...616
METHOD FOR TESTING BOOST PRESSURE...617
TEST EXHAUST GAS COLOR...618
METHOD FOR TESTING EXHAUST GAS COLOR BY HANDY SMOKE CHECKER...618
METHOD FOR TESTING EXHAUST GAS COLOR BY SMOKE METER...619
TEST AND ADJUST VALVE CLEARANCE...621
METHOD FOR TESTING VALVE CLEARANCE...621
METHOD FOR ADJUSTING VALVE CLEARANCE...622
TEST COMPRESSION PRESSURE...623