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Caterpillar C13 Diesel Engine Workshop Repair Service Manual PDF C11 C15 C18 On-Highway Industrial - MCATC13OPEK.zip

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A full workshop service and repair manual covering the Caterpillar C13 engine, complete with electrical wiring diagrams, containing every technical detail needed to service, troubleshoot, fix, and overhaul it the way a professional technician would.


Inside the Caterpillar C13 Engines workshop service and repair manual you will find:


* Numbered table of contents easy to use so that you can find the information you need fast.


* Detailed sub-steps expand on repair procedure information


* Numbered instructions guide you through every repair procedure step by step.


* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.


* Notes, cautions and warnings throughout each chapter pinpoint critical information.


* Bold figure number help you quickly match illustrations with instructions.


* Detailed illustrations, drawings and photos guide you through every procedure.


* Enlarged inset helps you identify and examine parts in detail.


KENR5894 - Schematic (C13 On-highway Engine Electrical System).pdf


KENR6689 - Schematic (C13 On-highway Engine Electrical System).pdf


KENR8165 - Disassembly and Assembly (C13 Engine and C13 Industrial Engine).pdf


KENR9503 - Schematic (C13 On-Highway Engine Electrical System).pdf


M0073474 - Troubleshooting (C11, C13, C15, and C18 Industrial Engines).pdf


RENR8045 - Schematic (C11 and C13 Industrial and Petroleum Engine Electrical System).pdf


RENR9343 - Troubleshooting (C13 and C15 On-highway Engines).pdf


RENR9705 - Disassembly and Assembly (C13 Engine).pdf


RENR9807 - Specifications (C13 On-highway Engine).pdf


RENR9808 - Systems Operation (C13 On-Highway Engines).pdf


RENR9808 - Testing and Adjusting (C13 On-Highway Engines).pdf


SENR9852 - Specifications (C11 and C13 Industrial Engines).pdf


SENR9853 - Systems Operation (C11 and C13 Industrial Engines).pdf


SENR9853 - Testing and Adjusting (C11 and C13 Industrial Engines).pdf


PRODUCT DETAILS:


Total Pages: 2,711 pages


File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)


Language: English


TABLE OF CONTENTS


KENR5894 - Schematic (C13 On-highway Engine Electrical System)....1


Collage....2


Main....14


KENR6689 - Schematic (C13 On-highway Engine Electrical System)....16


Collage....17


main....29


KENR8165 - Disassembly and Assembly (C13 Engine and C13 Industrial Engine)....31


Refrigerant Compressor - Remove and Install....35


Atmospheric Pressure Sensor - Remove and Install....36


Camshaft Position Sensor - Remove and Install....38


Crankshaft Position Sensor - Remove and Install....40


Coolant Temperature Sensor - Remove and Install....42


Crankcase Pressure Sensor - Remove and Install....45


Flame Detection Temperature Sensor - Remove and Install - Clean Emissions Module....47


Pressure Sensor (ARD Combustion Air) - Remove and Install....49


Soot Antenna - Remove and Install....51


Soot Sensor - Remove and Install....52


Temperature Sensor (DPF) - Remove and Install - Clean Emissions Module....54


Pressure Sensor (DPF) - Remove and Install - Differential Pressure; Clean Emissions Module....56


Pressure Sensor (DPF) - Remove and Install....58


Temperature Sensor (Aftercooler Air) - Remove and Install....60


Temperature Sensor (Cooled Exhaust Gas) - Remove and Install....61


Pressure Sensor (Cooled Exhaust Gas) - Remove and Install....62


Pressure Sensor (Cooled Exhaust Gas) - Remove and Install - Differential Pressure Sensor....63


Inlet Manifold Temperature Sensor - Remove and Install....64


Belt Tensioner - Remove and Install....65


Disconnecting Snap To Connect Fittings....66


Muffler - Remove and Install - Clean Emissions Module....70


Fuel Priming Pump - Remove and Install....72


Fuel Filter Base - Remove and Install....81


Fuel Transfer Pump - Remove and Install....85


Fuel Pressure Regulator - Remove and Install....86


Fuel Manifold (ARD) - Remove and Install - Clean Emissions Module....88


Exhaust Cooler (NRS) - Remove and Install....91


Electronic Unit Injector - Remove and Install....93


Electronic Unit Injector Sleeve - Remove and Install....100


Air Cleaner - Remove and Install....104


Turbocharger - Remove and Install....106


Solenoid Valve (Exhaust Balance) - Remove and Install....109


Exhaust Sensor Lines - Remove and Install - Venturi....110


Air Control Valve - Remove and Install - ARD Combustion; Clean Emissions Module....112


Air Control Valve - Remove and Install - Control Module; Clean Emissions Module....114


Exhaust Gas Valve (NRS) - Remove and Install....115


Exhaust Gas Valve (NRS) - Disassemble....117


Exhaust Gas Valve (NRS) - Assemble....119


Nozzle Heater Harness - Remove and Install....122


Ignition Coil - Remove and Install - Clean Emissions Module....124


Combustion Head - Remove and Install - Clean Emissions Module....126


Relay (ARD Nozzle Heater) - Remove and Install - Clean Emissions Module....131


Exhaust Manifold - Remove and Install....133


Exhaust Elbow - Remove and Install....142


Diesel Particulate Filter - Remove and Install - Clean Emissions Module....146


Catalyst - Remove and Install - Diesel Oxidation Catalyst; Clean Emissions Module....149


Inlet Manifold - Remove and Install....153


Inlet and Exhaust Valve Springs - Remove and Install....155


Inlet and Exhaust Valves - Remove and Install....163


Inlet and Exhaust Valve Guides - Remove and Install....170


Inlet and Exhaust Valve Seat Inserts - Remove and Install....176


Engine Oil Filter Base - Disassemble....181


Engine Oil Filter Base - Assemble....185


Engine Oil Filter Base - Remove and Install....190


Engine Oil Cooler - Remove and Install....193


Engine Oil Pump - Disassemble....195


Engine Oil Pump - Assemble....199


Engine Oil Pump - Remove and Install....204


Water Pump - Remove and Install....206


Water Pump - Disassemble....210


Water Pump - Assemble....214


Water Temperature Regulator - Remove and Install....219


Gear Group (Rear) - Remove and Install - Flywheel Housing....221


Boost Pressure Sensor - Remove and Install....226


Flywheel - Remove and Install....227


Crankshaft Rear Seal - Remove and Install....229


Flywheel Housing - Remove and Install....233


Vibration Damper and Pulley - Remove and Install....237


Crankshaft Front Seal - Remove and Install....241


Front Cover - Remove and Install....243


Gear Group (Front) - Remove and Install....245


Housing (Front) - Remove and Install....247


Accessory Drive - Remove and Install - Brackets and Pulleys....250


Fumes Disposal Filter - Remove and Install....252


Valve Mechanism Cover - Remove and Install....253


Valve Mechanism Cover Base - Remove and Install....255


Rocker Arm and Shaft - Remove....260


Rocker Arm - Disassemble....261


Rocker Arm - Assemble....263


Rocker Arm and Shaft - Install....264


Cylinder Head - Remove and Install....266


Lifter Group - Remove and Install....270


Camshaft - Remove....273


Camshaft - Install....280


Camshaft Gear - Remove and Install....287


Camshaft Bearings - Remove....291


Camshaft Bearings - Install....295


Engine Oil Pan - Remove and Install....301


Cylinder Liner - Remove....309


Cylinder Liner - Install....313


Piston Cooling Jets - Remove and Install....317


Pistons and Connecting Rods - Remove....322


Pistons and Connecting Rods - Disassemble....326


Pistons and Connecting Rods - Assemble....332


Pistons and Connecting Rods - Install....337


Connecting Rod Bearings - Remove....343


Connecting Rod Bearings - Install....345


Crankshaft Main Bearings - Remove....347


Crankshaft Main Bearings - Install....353


Crankshaft - Remove....359


Crankshaft - Install....363


Bearing Clearance - Check....369


Engine Oil Pressure Sensor - Remove and Install....375


Fuel Pressure Sensor - Remove and Install....378


Fuel Temperature Sensor - Remove and Install....379


Engine Control Module - Remove and Install....382


Alternator - Remove and Install....385


Electric Starting Motor - Remove and Install....387


KENR9503 - Schematic (C13 On-Highway Engine Electrical System)....393


Collage....394


Main....420


Features....420


Cover Page....421


Information....0


Related Manuals....422


Standard Electrical....423


Schematic....424


Machine Views....0


Left Side View of Engine....425


Rear View of Engine....426


Right Side View of Engine....427


Top View of Engine....428


Top View of Engine (Injector Harness)....429


Harness 313-4910 Connector and Splice Locations....430


Harness 313-4911 Connector and Splice Locations....431


Harness 313-4912 Connector and Splice Locations....432


Harness 313-5857 and 313-5858 Connector and Splice Locations....433


Connector Pin Configuration....434


M0073474 - Troubleshooting (C11, C13, C15, and C18 Industrial Engines)....435


Acceleration Is Poor or Throttle Response Is Poor....438


Alternator Problem - Charging Problem and_or Noisy Operation....442


Battery Problem....445


Cat ET Service Features....446


Component Location....494


Configuration Parameters....507


Coolant Contains Fuel....510


Coolant Contains Oil....512


Coolant Level - Test....516


Coolant Level Is Low....520


Coolant Temperature Is High....524


Cooling Fan - Calibrate....529


Cooling Fan Control - Test....530


Cooling Fan Is Always ON....534


Crankcase Fumes Disposal Tube Has Oil Draining....535


Crankcase Pressure Is High....537


Crankcase Pressure Is Low....542


Customer Passwords....545


Cylinder Is Noisy....546


Data Link - Test....550


Diagnostic Capabilities....555


Diagnostic Trouble Codes....557


ECM - Replace....576


ECM Software - Install....579


ECM Will Not Accept Factory Passwords....581


Electrical Connectors - Inspect....583


Electrical Connectors....592


Electrical Power Supply - Test....601


Electronic Display Module - If Equipped....605


Electronic Service Tools....606


Engine Cranks but Does Not Start....616


Engine Does Not Crank....620


Engine Has Early Wear....623


Engine Has Mechanical Noise (Knock)....626


Engine Misfires, Runs Rough or Is Unstable....631


Engine Monitoring System....635


Engine Overcrank Occurrence....637


Engine Overspeeds....641


Engine Shutdown Occurrence....643


Engine Shutdown Occurs Intermittently....647


Engine Stalls at Low RPM....651


Engine Top Speed Is Not Obtained....654


Engine Vibration Is Excessive....659


Ether Starting Aid - Test....661


Event Codes....666


Exhaust Balance Valve - Test....670


Exhaust Has Excessive White Smoke....679


Exhaust System Contains Coolant....684


Exhaust System Contains Fuel....686


Exhaust System Contains Oil....690


Exhaust Temperature Is High....693


Factory Passwords....696


Fuel Consumption Is Excessive....697


Fuel Pressure Is High....700


Fuel Temperature Is High....704


General Information....707


Idle Speed Is High....710


Indicator Lamp Problem....712


Injector Solenoid - Test....714


Injector Trim File - Install....722


Inlet Air Is Restricted....724


Intake Manifold Air Temperature Is High....727


Oil Consumption Is Excessive....730


Oil Contains Coolant....733


Oil Contains Fuel....737


Oil Pressure Is Low....739


Power Is Intermittently Low or Power Cutout Is Intermittent....744


Retarder - Test....749


Sensor Calibration Required - Test....755


Sensor Signal (Analog, Active) - Test....760


Sensor Signal (Analog, Passive) - Test....765


Sensor Supply - Test....770


Service Information Report....773


Shutdown (Ground Level) - Test....775


Solenoid Valve - Test....778


Speed Control - Test....785


Speed_Timing - Test....788


Symptom Troubleshooting....793


System Overview....796


Test ECM Mode....798


Timing - Calibrate....800


Valve Lash Is Excessive....808


Valve Rotator or Spring Lock Is Free....811


Variable Valve Actuator Response - Test....812


Welding Precaution....827


RENR8045 - Schematic (C11 and C13 Industrial and Petroleum Engine Electrical System)....829


Feature....829


Cover Page....831


Additional Information....0


Harness 219-7461 Connector and Splice Locations....832


Harness 230-0960 Connector and Splice Locations....833


Harness 240-8721 Connector and Splice Locations....834


Harness 264-2354 Connector and Splice Locations....835


Schematics....0


Vol 1 - Engine Wiring....836


Vol 2 - Telematics Wiring....837


Machine Views....0


Vol 1 - Engine Wiring....0


Control Panel (Optional)....838


Front Engine View....839


Left side Engine View....840


RENR9343 - Troubleshooting (C13 and C15 On-highway Engines)....841


ARD Combustion - Test....846


ARD Combustion Air - Test....858


ARD Failed to Ignite....869


ARD Fuel Pressure Is High....883


ARD Ignition - Test....895


ARD Nozzle - Test....910


ARD Nozzle Heater - Test....917


ARD Purge Air - Test....925


ARD Stationary Regeneration Does Not Activate....946


ARD Temperature Is Low....948


Acceleration Is Poor or Throttle Response Is Poor....960


Air Shutoff - Test....964


Air System Verification Test....975


Auxiliary Brake - Test....983


Auxiliary Speed Control Can Not Be Set....991


Auxiliary Speed Control Kickout Occurrence....995


Axle Speed Select - Test....999


Clean Gas Induction - Test....1007


Clean Gas Induction Temperature Is Low....1018


Component Location....1019


Configuration Parameters....1024


Coolant Contains Oil....1026


Coolant Level - Test....1027


Coolant Level Is Low....1041


Coolant Temperature Is High....1044


Coolant Temperature Is Low....1047


Cooling Fan Control - Test....1052


Cooling Fan Is Always ON....1066


Crankcase Fumes Disposal Tube Has Oil Draining....1067


Crankcase Pressure Is High....1068


Crankcase Pressure Is Low....1071


Cruise Control Parameters....1073


Customer Device - Test....1078

You will get the following files:
  • TXT (508B)
  • URL-LINK (508B)