John Deere W540 Combine Worldwide Edition 2007-2011 Parts Catalog Manual (PC4614) PDF - MJODPC4614.zip

A fully detailed Parts Manual covering the John Deere W540 Combine (Worldwide Edition, model years 2007-2011), offering every OEM parts reference needed to keep up, service, and fix the machine the way trained technicians do.

John Deere W540 Combine (Worldwide Edition, model years 2007-2011) Parts Catalog Manual (PC4614).pdf

PRODUCT DETAILS:

Total Pages: 1,821 pages

File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)

Language: English

Document Type: Parts Catalog

NOTES: Operator's Manual, Component Technical Manual, Repair Technical Manual, & Operation & Test Technical Manual (Electrical Wiring Diagrams included) available upon request

TABLE OF CONTENTS

020 Engine 6068HZ480-DD21323.......2

ST133729 - 1145 Valve Cover.......4

ST133808 - 2496 Fan Idler Pulley.......6

ST133912 - 4436 Timing Gear Cover and Water Pump.......8

ST141458 - 1408 Flywheel Housing.......11

ST141471 - 35EJ Final Fuel Filter.......13

ST141500 - 8719 Belt Tensioner.......15

ST141948 - 8907 Exhaust Gas Recirculation.......17

ST150469 - 9901 Engine Gasket Set.......20

ST150470 - 9901 Complete Block Assembly.......22

ST151775 - 3799 Fuel Transfer Pump Cover.......24

ST151855 - 6698 Temperature Switch Plug.......26

ST166238 - 5702 Water Pump Inlet.......28

ST21560 - 5945 Oil Cooler.......30

ST258863 - 2344 Fan Drive.......32

ST258894 - 6372 Low Pressure Fuel Lines.......34

ST258896 - 65QZ Turbocharger (004029 - ).......37

ST258899 - 6726 Sensors.......41

ST258902 - 8431 Engine Wiring Harness.......44

ST258903 - 84AG Engine Wiring Harness.......48

ST274859 - 9901 EGR Valve Gasket Kit.......56

ST274893 - 4905 Valve Actuating Mechanism.......58

ST275027 - 2154 Thermostat Cover.......61

ST275224 - 9901 Engine Overhaul Kit.......63

ST34770 - 169Z Fuel Injection System.......65

ST348491 - 2698 Engine Coolant Heater Fittings.......69

ST35333 - 3612 Front Plate.......71

ST35349 - 6251 Alternator Mounting.......73

ST35375 - 2001 Water Pump Pulley.......75

ST374408 - 2932 Ventilating System.......77

ST375066 - 9901 Complete Engine.......79

ST37719 - 4002 Engine Oil Dipstick.......81

ST37745 - 8843 Engine Oil Filter.......83

ST377893 - 5409 Air Intake.......85

ST37829 - 9901 Engine Gasket Kit.......88

ST389652 - 16C7 Fuel Injection System.......90

ST458807 - 5024 Engine Oil Pump.......94

ST52678 - 9901 Liquid Gasket, Grease Camshaft Bushing, Coolant.......96

ST54256 - 3917 Thermostat Housing.......98

ST569252 - 1511 Flywheel.......101

ST624061 - 4834 Connecting Rods and Pistons.......103

ST628187 - 4327 Starting Aid.......106

ST706544 - 1322 Crankshaft Pulley.......108

ST71890 - 17BL Air Intake.......110

ST71894 - 2255 Thermostat.......112

ST72090 - 2917 Ventilating System.......114

ST73498 - 1299 Oil Filler Neck Cover.......116

ST74383 - 4633 Cylinder Block.......118

ST746468 - 5120 Cylinder Head with Valves.......121

ST771011 - 6811 Damper.......124

ST77197 - 5498 Turbo Air Inlet.......126

ST77209 - 7423 Air Conditioning Mounting Bracket.......128

ST781794 - 19BG Oil Pan.......130

ST788994 - 2873 Exhaust Manifold ( - 149624).......132

ST788998 - 28AX Exhaust Manifold (151492 - ).......134

ST816629 - 4712 Crankshaft and Bearings.......136

ST85634 - 9901 Short Block Assembly.......138

021 Engine 6068HZ483-DD21540.......140

ST133729 - 1145 Valve Cover.......142

ST133808 - 2496 Fan Idler Pulley.......144

ST133912 - 4436 Timing Gear Cover and Water Pump.......146

ST141458 - 1408 Flywheel Housing.......149

ST141460 - 16E8 Fuel Injection Pump.......151

ST141461 - 17DF Air Intake.......155

ST141471 - 35EJ Final Fuel Filter.......157

ST141496 - 6745 Sensors.......159

ST141500 - 8719 Belt Tensioner.......161

ST150470 - 9901 Complete Block Assembly.......163

ST151775 - 3799 Fuel Transfer Pump Cover.......165

ST151855 - 6698 Temperature Switch Plug.......167

ST166238 - 5702 Water Pump Inlet.......169

ST20775 - 3933 Thermostat Housing.......171

ST258863 - 2344 Fan Drive.......174

ST258894 - 6372 Low Pressure Fuel Lines.......176

ST274893 - 4905 Valve Actuating Mechanism.......179

ST275027 - 2154 Thermostat Cover.......182

ST275224 - 9901 Engine Overhaul Kit.......184

ST30408 - 28AR Exhaust Manifold.......186

ST30432 - 5951 Engine Oil Cooler.......188

ST348491 - 2698 Engine Coolant Heater Fittings.......190

ST35333 - 3612 Front Plate.......192

ST35349 - 6251 Alternator Mounting.......194

ST35375 - 2001 Water Pump Pulley.......196

ST37719 - 4002 Engine Oil Dipstick.......198

ST37745 - 8843 Engine Oil Filter.......200

ST378000 - 2889 Exhaust Manifold.......202

ST37829 - 9901 Engine Gasket Kit.......204

ST379984 - 65GF Turbocharger.......206

ST380034 - 84AN Engine Wiring Harness.......209

ST380073 - 9901 Complete Engine.......213

ST380098 - 2941 Ventilating System.......215

ST458807 - 5024 Engine Oil Pump.......217

ST52678 - 9901 Liquid Gasket, Grease Camshaft Bushing, Coolant.......219

ST569252 - 1511 Flywheel.......221

ST624061 - 4834 Connecting Rods and Pistons.......223

ST628187 - 4327 Starting Aid.......226

ST628287 - 5903 Engine Oil Cooler.......228

ST706544 - 1322 Crankshaft Pulley.......230

ST71894 - 2255 Thermostat.......232

ST73498 - 1299 Oil Filler Neck Cover.......234

ST74383 - 4633 Cylinder Block.......236

ST771011 - 6811 Damper.......239

ST77209 - 7423 Air Conditioning Mounting Bracket.......241

ST781794 - 19BG Oil Pan.......243

ST789900 - 5167 Cylinder Head (284394 - ).......245

ST816629 - 4712 Crankshaft and Bearings.......248

ST85634 - 9901 Short Block Assembly.......250

ST864453 - 9901 Cylinder Head Gasket Kit.......252

ST959598 - 5128 Cylinder Head With Valves ( - 284393).......255

030 Engine Auxiliaries, Tank, Air System Combine W540.......258

ST241758 - FUEL TANK (800 LITER) AND FITTINGS.......260

ST241759 - Fuel Tank and Fittings, 800 L.......265

ST241760 - FILTER FOR 800-LITER TANK (BELARUS).......270

ST241761 - FUEL FILTER, FITTINGS, LINES AND KITS.......272

ST241762 - Primary Fuel Filter.......274

ST241763 - FUEL LINES AND CONNECTIONS.......276

ST241764 - FUEL LINES AND FUEL TANK VENTILATION.......278

ST241765 - AIR CLEANER AND INTAKE TUBES (SHORT FILTER).......280

ST241766 - AIR CLEANER AND INTAKE TUBES (LONG FILTER).......282

ST241767 - MUFFLER AND EXHAUST PIPE.......285

ST241769 - IDLER AND PULLEY.......287

ST241770 - FAN DRIVE SUPPORTS.......290

ST241771 - FAN WHEEL AND DRIVE.......292

ST241772 - CRANKSHAFT PULLEY.......294

ST241773 - Main Gear Case Clutch.......296

ST241774 - AIR CLEANER MOUNTING BRACKET.......298

ST241776 - ROTARY SCREEN DOOR AND SCREEN.......300

ST241777 - METERING DISK KIT ON ROTARY SCREEN.......303

ST241778 - BRUSHES FOR ROTARY SCREEN.......305

ST241779 - FAN.......307

ST241780 - RADIATOR AND HOSES.......309

ST241781 - RADIATOR FRAME, SEALS AND FAN SPACER.......310

ST241782 - RADIATOR SHELL ATTACHING PARTS AND EXPANSION TANK.......312

ST241783 - AFTERCOOLER AND HOSES.......316

ST241784 - ENGINE SUPPORT.......319

ST241785 - ENGINE CRANKCASE OIL LINES.......321

ST241786 - CONNECTIONS FOR HEATER HOSES.......323

ST269061 - Rotary Screen Drive.......325

ST594854 - Heavy Duty Fuel Filter.......330

ST783387 - Rotary Screen Brush Kit, Attachment.......332

040 Electrical Equipment Combine W540.......334

ST241787 - ENGINE WIRING HARNESS.......338

ST241789 - COMBINE DATA CENTER - ACA.......341

ST241790 - HARNESS FOR REMOTE SHOE ADJUST.......343

ST241791 - R.H. MAIN WIRING HARNESS.......345

ST241792 - L.H. MAIN WIRING HARNESS - REAR.......348

ST241793 - L.H. MAIN WIRING HARNESS - FRONT.......351

ST241794 - CAB WIRING HARNESS.......354

ST241795 - AIR CONDITIONING SYSTEM.......358

ST241796 - WIRING HARNESS FOR ELECTRICALLY ADJUSTABLE OUTSIDE MIRRORS AND MIRROR HEATER.......360

ST241797 - FEED RATE, MINI-ARMREST WIRING HARNESS.......362

ST241798 - FEED RATE, ARMREST WIRING HARNESS.......364

ST241800 - WIRING HARNESSES AND CONTROL UNITS - AUTOMATIC FEED RATE SYSTEM AND AUTOTRAC.......366

ST241801 - VCM CONTROL UNIT.......370

ST241802 - AUTOTRAC WIRING HARNESS.......372

ST241803 - ADAPTER WIRING HARNESS FOR GSD2600.......374

ST241804 - AUTOMATIC FEED RATE SYSTEM - ROTOR PRESSURE SENSOR.......376

ST241805 - STEERING COLUMN WIRING HARNESS.......378

ST241806 - DOME LIGHT EXTENSION WIRING HARNESS.......380

ST241807 - TWO-SPEED FOUR WHEEL DRIVE WIRING HARNESS.......382

ST241808 - HARVESTRAK WIRING HARNESS.......384

ST241809 - MOTOR AND WIRING HARNESS FOR REMOTE SHOE ADJUST.......386

ST241810 - MOTOR AND WIRING HARNESS FOR REMOTE SHOE ADJUST.......388

ST241811 - Grain Loss Monitor System.......390

ST241812 - FIELD LIGHTS - ADDITIONAL LIGHTS.......392

ST241813 - FIELD LIGHTS - ADDITIONAL LIGHTS.......395

ST241814 - WIRING HARNESS - GRAIN TANK WITH LIMIT SWITCH AND MONITORING OF FILLING LEVEL.......398

ST241815 - 20' UNLOADING AUGER WARNING LIGHT WIRING HARNESS.......401

ST241816 - FRONT R.H. TURN SIGNAL AND CLEARANCE LIGHTS.......403

ST241817 - FRONT L.H. TURN SIGNAL AND CLEARANCE LIGHTS.......405

ST241818 - CENTRAL ELECTRONICS MODULE AND CIRCUIT BOARDS.......407

ST241819 - RELAY AND FUSE BOARD.......409

ST241820 - ELECTRONIC CONTROL UNIT (ECU) MOUNTING SUPPORT.......411

ST241821 - TAILINGS ELEVATOR MATERIAL SENSOR.......413

ST241822 - ALTERNATOR, SHEAVE AND BELT (120 AMPS).......415

ST241826 - ALTERNATOR, LOWER CONSOLE.......418

ST241827 - STARTER RELAY, OIL PRESSURE SENSOR.......420

ST241828 - ELECTRONIC HAZARD WARNING LIGHT SENDING UNIT AND GREENSTAR HARNESS ADAPTER.......422

ST241829 - FEEDER HOUSE DRIVE SHAFT SPEED SENSOR.......424

ST241830 - FEEDER HOUSE DRIVE SHAFT, SPEED SENSOR FOR HEADER CONTROL.......426

ST241831 - REEL SPEED MOTOR AND BRACKET.......428

ST241832 - SEPARATOR FAN DRIVE ADJUSTING MOTOR.......430

ST241833 - GREENSTAR - RECEIVER WIRING HARNESS.......432

ST241834 - BATTERY AND CABLES.......434

ST241835 - LOW SHAFT SPEED SENSORS AND BRACKETS.......436

ST241836 - FIELD LIGHTS - ADDITIONAL LIGHTS.......438

ST241837 - CAB ROOF LIGHTS.......441

ST241838 - FIELD LIGHTS - ADDITIONAL LIGHTS.......444

ST241839 - FIELD LIGHTS - ADDITIONAL LIGHTS.......447

ST241840 - REAR BEACON LIGHT.......450

ST241841 - FRONT BEACON LIGHTS WITH SUPPORT.......452

ST241842 - CABLE CHANNEL FOR REAR HOOD.......454

ST241843 - HEADLIGHTS UNDER CAB.......456

ST241844 - SIDE FINDER LIGHTS.......459

ST241845 - CLEANING SHOE INSPECTION LIGHTS.......461

ST241846 - REAR LIGHTS.......463

ST241847 - WIRING HARNESS AT REAR HOOD FOR SEPARATOR PLUGGED SENSOR.......467

ST241848 - GREENSTAR SATELLITE RECEIVER.......470

ST241849 - GREENSTAR QUICK COUPLER MOUNTING BRACKET.......473

ST241851 - MASS FLOW SENSOR AND BRACKETS.......475

ST241852 - GREENSTAR MOISTURE SENSOR.......477

ST241853 - GREENSTAR MOISTURE SENSOR.......480

ST241854 - CAMERA SYSTEM INSTALLATION.......482

ST241855 - STRAW CHOPPER (LSSM COMPONENTS).......484

ST241856 - CONCAVE ADJUSTING MOTOR.......487

ST241857 - BACK-UP ALARM AND SWITCH.......489

ST241858 - BACK-UP ALARM AND SWITCH.......492

ST241859 - ENGINE AIR FILTER RESTRICTION SWITCH.......494

ST241860 - SENSORS AND CONNECTORS AT TRANSMISSION.......496

ST241861 - GEAR SHIFT MONITOR WIRING HARNESS.......498

ST241862 - WARNING SHIELDS.......500

ST241863 - WIRING HARNESS ACCESSORIES.......502

ST241864 - WIRING HARNESS ACCESSORIES.......505

ST241866 - WIRING HARNESS ACCESSORIES.......508

ST241867 - WIRING HARNESS ACCESSORIES.......512

ST241868 - WIRING HARNESS ACCESSORIES - WEATHERPACK TERMINALS AND CONNECTORS.......515

ST241870 - WIRING HARNESS ACCESSORIES.......518

ST241871 - WIRING HARNESS ACCESSORIES.......522

ST241872 - WIRING HARNESS ACCESSORIES.......525

ST241873 - WIRING HARNESS ACCESSORIES.......528

ST241874 - WIRING HARNESS ACCESSORIES.......531

ST241875 - WIRING HARNESS ACCESSORIES.......534

ST241876 - WIRING HARNESS ACCESSORIES.......538

ST241877 - WIRING HARNESS ACCESSORIES.......541

ST241878 - ACCESSORIES.......544

ST241879 - HEADLIGHTS WIRING HARNESS (FRANCE ONLY).......548

ST269062 - Starting Motor.......550

ST274389 - FRONT BEACON LIGHTS WITH SUPPORT.......553

ST52074 - Wiring Harness Accessories.......555

ST52078 - Wiring Harness Accessories.......558

ST757964 - Attachment, Universal Receiver Mounting Bracket.......561

ST757966 - Universal Receiver Mounting Bracket.......563

ST785712 - Attachment, Automatic Combine Adjustment.......565

ST806119 - Attachment, GreenStar™ Moisture Sensor Mounting.......567

ST806128 - Attachment, Field Lights.......569

045 Electrical Equipment - CommandCenter Combine W540.......571

ST241880 - ENGINE WIRING HARNESS.......573

ST241881 - Grain Loss Monitor System.......576

ST241883 - R.H. MAIN WIRING HARNESS - FRONT.......578

ST241884 - R.H. MAIN WIRING HARNESS - REAR.......581

ST241885 - L.H. AND R.H. MAIN HARNESS.......583

ST241886 - L.H. MAIN WIRING HARNESS - REAR.......587

ST241887 - FEEDER HOUSE DRIVE SHAFT SPEED SENSOR.......590

ST241888 - WIRING HARNESS FOR ELECTRICALLY ADJUSTABLE OUTSIDE MIRRORS AND MIRROR HEATER.......592

ST241889 - WIRING HARNESS - GRAIN TANK WITH LIMIT SWITCH AND MONITORING OF FILLING LEVEL.......594

ST241890 - MAIN CAB WIRING HARNESS (1_2).......596

ST241891 - MAIN CAB WIRING HARNESS (2_2).......599

ST241892 - VMC WIRING HARNESS.......601

ST241893 - LC1 CONTROL UNIT, POWER MODULE AND FUSE BOX.......603

ST241895 - FRONT BEACON LIGHTS WITH SUPPORT.......605

ST241896 - FIELD LIGHTS - ADDITIONAL LIGHTS.......607

ST241897 - FIELD LIGHTS - ADDITIONAL LIGHTS.......610

ST241898 - WIRING HARNESS AT REAR HOOD FOR SEPARATOR PLUGGED SENSOR.......613

ST241900 - AUTOTRAC WIRING HARNESS.......616

ST241901 - AIR CONDITIONING WIRING HARNESS.......618

ST241902 - CONTROLLER AND HARNESS.......620

ST241903 - CAB ROOF LIGHT EXTENSION WIRING HARNESS.......622

ST241904 - VCM CONTROL UNIT.......624

ST241905 - ARMREST WIRING HARNESS.......626

ST241906 - AUXILIARY ARMREST WIRING HARNESS.......628

ST241907 - ARMREST DISPLAY EXTENSION WIRING HARNESS.......630

ST241908 - STEERING COLUMN WIRING HARNESS.......632

ST241909 - TWO-SPEED FOUR WHEEL DRIVE WIRING HARNESS.......634

ST241910 - RIGHT CONTROL UNIT CONTROLLER.......636

ST241911 - HARNESS FOR REMOTE SHOE ADJUST.......638

ST241912 - TAILINGS ELEVATOR MATERIAL SENSOR.......640

ST241913 - LCU2 VEHICLE CONTROLLER.......642

ST241914 - GRAIN TANK WIRING HARNESS.......644

ST241915 - FRONT FLASH_TURN SIGNAL WIRING HARNESS.......646

ST241917 - STRAW CHOPPER (LSSM COMPONENTS).......648

ST241918 - SENSORS AND CONNECTORS AT TRANSMISSION.......650

ST241919 - LOW SHAFT SPEED SENSORS AND BRACKETS.......652

ST241920 - WIRING HARNESS, GROUND SPEED.......654

ST241921 - GEAR SHIFT MONITOR WIRING HARNESS.......656

ST633557 - Steering Input Sensor And Wiring Harness.......658

ST731366 - Wiring Harness System For Monitoring Grain Loss (Narrow Body).......660

050 Power Train Combine W540.......662

ST241923 - AXLE SPACERS.......664

ST241924 - DRIVE WHEELS.......666

ST241925 - TRANSMISSION.......669

ST241926 - TRANSMISSION HOUSING AND SHIFTER FORKS.......671

ST241927 - TRANSMISSION HOUSING COVER AND SHIFTER CAM.......672

ST241929 - TRANSMISSION AND DIFFERENTIAL HOUSING COVER, AND SHIFTER CAM (FOR 20 KM_H TRANSM. ONLY).......674

ST241930 - TRANSMISSION INPUT SHAFT, GEARS, LUBE PUMP AND BEARINGS.......677

ST241931 - TRANSMISSION PINION SHAFT, GEARS AND BEARINGS.......681

ST241932 - DIFFERENTIAL GEARS AND SHAFTS.......684

ST241933 - DRIVE SHAFT, FINAL DRIVE.......687

ST241934 - FINAL DRIVE SHAFT SHIELDS - RING AND PINION FINAL DRIVE (LH SIDE ILLUSTRATED).......689

ST241935 - Final Drive.......691

ST241936 - HYDROSTATIC DRIVE CONTROL CABLE.......695

ST241937 - MULTI - FUNCTION LEVER.......697