John Deere XCG 330LC-8B Excavator Operation and Test Service Manual PDF (TM11585) - MJODTM11585.zip

This Operation and Test technical manual, complete with electrical wiring schematics, covers the John Deere/XCG 330LC-8B Excavators and delivers every piece of shop data needed to service, troubleshoot, and overhaul the machine just like a trained technician.

Inside the John Deere/XCG 330LC-8B Excavators Operation and Test service manual, you'll find:

* Numbered table of contents easy to use so that you can find the information you need fast.

* Detailed sub-steps expand on repair procedure information

* Numbered instructions guide you through every repair procedure step by step.

* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.

* Notes, cautions and warnings throughout each chapter pinpoint critical information.

* Bold figure number help you quickly match illustrations with instructions.

* Detailed illustrations, drawings and photos guide you through every procedure.

* Enlarged inset helps you identify and examine parts in detail.

MAIN SECTIONS

Foreword

General Information

Safety

Diagnostics

Advanced Display Unit (ADU) Diagnostic Trouble Codes

Flex Load Controller (FLC) Diagnostic Trouble Codes

Sealed Switch Module (SSM) Diagnostic Trouble Codes

Operational Checkout Procedure

Operational Checkout Procedure

Engine

Theory of Operation

Diagnostic Information

Adjustments

Tests

Electrical System

System Information

System Diagrams

Sub-System Diagnostics

Monitor Operation

References

Power Train

Theory of Operation

Diagnostic Information

Hydraulic System

Theory of Operation

Diagnostic Information

Tests

Heating and Air Conditioning

Theory of Operation

Diagnostic Information

Tests

Dealer Fabricated Tools

TM11585 - John Deere XCG 330LC-8B Excavator Technical Manual (Operation and Test).PDF

PRODUCT DETAILS:

Total Pages: 1,041 pages

File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)

Language: English

tm11585 - XCG330LC-8B Excavator Operation and Test

Table of Contents

Foreword

Section 9000: General Information

Group 01: Safety

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Add Cab Guarding for Special Uses

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Work In Ventilated Area

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Do Not Lift Objects

Add and Operate Attachments Safely

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Section 9001: Diagnostics

Group 10: Advanced Display Unit (ADU) Diagnostic Trouble Codes

000158.03 - Key Switch Voltage Voltage High

000158.04 - Key Switch Voltage Voltage Low

000168.03 - System Voltage Voltage High

000168.04 - System Voltage Voltage Low

000442.00 - Display Temperature Very High

000442.01 - Display Temperature Very Low

001491.11 - LCD Backlight Failure Cause Unknown

003597.02 - 5.0 V Power Supply Intermittent

003598.02 - 1.5 V Power Supply Intermittent

003599.02 - 3.3 V Power Supply Intermittent

523436.14 - ADU Watchdog See Manual

523438.31 - Memory Error No Information

523651.02 - Memory Stack Overflow Intermittent

523773.03 - CAN High Voltage High

523773.04 - CAN High Voltage Low

523774.03 - CAN Low Voltage High

523774.04 - CAN Low Voltage Low

524076.10 - Info Button Stuck Bad Rate of Change

524077.10 - Back Button Stuck Bad Rate of Change

524078.10 - Menu Button Stuck Bad Rate of Change

524080.10 - Down Arrow Button Stuck Bad Rate of Change

524082.10 - Up Arrow Button Stuck Bad Rate of Change

Group 20: Flex Load Controller (FLC) Diagnostic Trouble Codes

000096.03 - Fuel Level Sensor Voltage High

000096.04 - Fuel Level Sensor Voltage Low

000100.01 - Engine Oil Pressure Very Low

000100.03 - Engine Oil Pressure Voltage High

000107.00 - Engine Air Filter Restriction Very High

000107.03 - Engine Air Filter Restriction Voltage High

000110.00 - Engine Coolant Temperature Very High

000110.04 - Engine Coolant Temperature Voltage Low

000167.03 - Alternator Output Voltage High

000167.04 - Alternator Output Voltage Low

000190.08 - Engine Speed Sensor Abnormal Frequency Input Data

000632.06 - Engine Fuel Shutoff Current Above Normal

000638.04 - Throttle Actuator Low Voltage

000638.07 - Throttle Actuator Mechanical Failure or Calibration

000638.09 - Throttle Actuator Abnormal Update Rate

000638.12 - Throttle Actuator Bad Device or Component

000638.13 - Throttle Actuator Out of Calibration

000676.05 - Glow Plug Relay Current Low

000676.06 - Glow Plug Relay Current High

000677.05 - Engine Starter Relay Current Below Normal

000677.06 - Engine Starter Relay Current Above Normal

000742.05 - High Low Travel Speed Solenoid Current Below Normal

000742.06 - High Low Travel Speed Solenoid Current Above Normal

000882.05 - License Plate Light Current Below Normal

000882.06 - License Plate Light Current Above Normal

001041.04 - Start Signal Indicator Voltage Low

001638.00 - Hydraulic Oil Temperature Very High

001638.04 - Hydraulic Oil Temperature Voltage Low

001713.01 - Hydraulic Oil Filter Restriction Very Low

001713.03 - Hydraulic Oil Filter Switch Voltage High

002040.09 - ADU CAN Communication Bad Update Rate

002141.09 - SSM CAN Communication Bad Update Rate

002177.09 - Throttle Actuator CAN Communication Bad Update Rate

002354.05 - Right Frame Worklight Current Below Normal

002354.06 - Right Frame Worklight Current Above Normal

002386.05 - Rotary Beacon Light Current Below Normal

002386.06 - Rotary Beacon Light Current Above Normal

002400.05 - Boom Worklight Current Below Normal

002400.06 - Boom Worklight Current Above Normal

003509.03 - Sensor Supply 1 Voltage High

003509.04 - Sensor Supply 1 Voltage Low

003510.03 - Sensor Supply 2 Voltage High

003510.04 - Sensor Supply 2 Voltage Low

003511.03 - Sensor Supply 3 Voltage High

003511.04 - Sensor Supply 3 Voltage Low

003512.03 - Sensor Supply 4 Voltage High

003512.04 - Sensor Supply 4 Voltage Low

520544.01 - GPS Anti-Vandalism Switch Voltage Very Low

520544.03 - GPS Anti-Vandalism Switch Voltage High

520545.05 - Pressure Boost Solenoid Current Low

520545.06 - Pressure Boost Solenoid Current High

520546.04 - Pilot Enable Switch Voltage Low

520547.04 - Pressure Boost Switch Voltage Low

520548.04 - Travel Pressure Switch Voltage Low

520549.04 - Boom Pressure Switch Voltage Low

520551.06 - Travel Alarm Current High

522141.05 - Main Pump Solenoid Current Below Normal

522141.06 - Main Pump Solenoid Current Above Normal

522427.04 - Front Wiper Park Voltage Low

522429.05 - Pilot Enable Solenoid Current Below Normal

522429.06 - Pilot Enable Solenoid Current Above Normal

522434.05 - Front Wiper Low Speed Current Low

522434.06 - Front Wiper Low Speed Current High

522435.05 - Front Wiper High Speed Current Low

522435.06 - Front Wiper High Speed Current High

522797.05 - Front Washer Pump Current Low

522797.06 - Front Washer Pump Current High

522944.05 - Left Front Cab Worklight Current Below Normal

522944.06 - Left Front Cab Worklight Current Above Normal

522945.05 - Right Front Cab Worklight Current Below Normal

522945.06 - Right Front Cab Worklight Current Above Normal

523440.04 - Unswitched Power Voltage Low

524089.03 - P1 Pump Pressure Sensor Voltage High

524089.04 - P1 Pump Pressure Sensor Voltage Low

524090.03 - P2 Pump Pressure Sensor Voltage High

524090.04 - P2 Pump Pressure Sensor Voltage Low

524096.02 - Throttle Dial Bad Input Data

Group 30: Sealed Switch Module (SSM) Diagnostic Trouble Codes

000629.12 - Controller Fault

002033.09 - FLC CAN Communication Bad Update Rate

520752.04 - Auto Idle Button Stuck

520752.09 - Auto Idle Button Bad Update Rate

520753.04 - Hydraulic Power Button Stuck

520753.09 - Hydraulic Power Button Bad Update Rate

520754.04 - Unused Button 19 Stuck

520754.09 - Unused Button 19 Bad Update Rate

520755.04 - Unused Button 20 Stuck

520755.09 - Unused Button 20 Bad Update Rate

523335.04 - Travel Alarm Cancel Button Stuck

523335.09 - Travel Alarm Cancel Button Bad Update Rate

523336.04 - Travel Setting Button Stuck

523336.09 - Travel Setting Button Bad Update Rate

523338.04 - Unused Button 23 Stuck

523338.09 - Unused Button 23 Bad Update Rate

523339.04 - Unused Button 22 Stuck

523339.09 - Unused Button 22 Bad Update Rate

523340.04 - Unused Button 21 Stuck

523340.09 - Unused Button 21 Bad Update Rate

523849.04 - Unused Button 16 Stuck

523849.09 - Unused Button 16 Bad Update Rate

523850.04 - Unused Button 15 Stuck

523850.09 - Unused Button 15 Bad Update Rate

523852.04 - Unused Button 14 Stuck

523852.09 - Unused Button 14 Bad Update Rate

523854.04 - Front Washer Button Stuck

523854.09 - Front Washer Button Bad Update Rate

523855.04 - Front Wiper Button Stuck

523855.09 - Front Wiper Button Bad Update Rate

523856.04 - Unused Button 11 Stuck

523856.09 - Unused Button 11 Bad Update Rate

523857.04 - Unused Button 10 Stuck

523857.09 - Unused Button 10 Bad Update Rate

523858.04 - Boom Worklight Button Stuck

523858.09 - Boom Worklight Button Bad Update Rate

523860.04 - Cab Front Worklight Button Stuck

523860.09 - Cab Front Worklight Button Bad Update Rate

523861.04 - Front Frame Worklight Button Stuck

523861.09 - Front Frame Worklight Button Bad Update Rate

523862.04 - Unused Button 6 Stuck

523862.09 - Unused Button 6 Bad Update Rate

523863.04 - Unused Button 5 Stuck

523863.09 - Unused Button 5 Bad Update Rate

523864.04 - Unused Button 4 Stuck

523864.09 - Unused Button 4 Bad Update Rate

523865.04 - Rotary Beacon Button Stuck

523865.09 - Rotary Beacon Button Bad Update Rate

523867.04 - Unused Button 2 Stuck

523867.09 - Unused Button 2 Bad Update Rate

523868.04 - Unused Button 1 Stuck

523868.09 - Unused Button 1 Bad Update Rate

Section 9005: Operational Checkout Procedure

Group 10: Operational Checkout Procedure

Operational Checkout Procedure

Section 9010: Engine

Group 05: Theory of Operation

Engine Component Location

Engine Fuel System Operation

Start Aid Operation

Engine Speed Control System Operation

Group 15: Diagnostic Information

Isuzu AA-6HK1XQP Engine

Engine Cranks But Will Not Start

Engine Does Not Stop With Key Switch

Group 20: Adjustments

Engine Speed Control Linkage Check and Adjustment

Fuel Shut-Off Actuator Adjustment

Group 25: Tests

Engine Speed Test

Clamp-On Tachometer Installation

Section 9015: Electrical System

Group 05: System Information

Electrical Diagram Information

Electrical Schematic Symbols

Group 10: System Diagrams

Fuse and Relay Specifications

System Functional Schematic, Component Location, and Wiring Diagram Master Legend

System Functional Schematic

Left Frame Harness (W10) Component Location

Left Frame Harness (W10) Wiring Diagram

Middle Frame Harness (W11) Component Location

Middle Frame Harness (W11) Wiring Diagram

Right Frame Harness (W12) Component Location

Right Frame Harness (W12) Wiring Diagram

Load Center Harness (W13) Component Location

Load Center Harness (W13) Wiring Diagram

Cab Harness (W14) Component Location

Cab Harness (W14) Wiring Diagram

Right Console Harness (W15) Component Location

Right Console Harness (W15) Wiring Diagram

Cab Roof Harness (W16) Component Location

Cab Roof Harness (W16) Wiring Diagram

Boom Light Harness (W17) Component Location

Boom Light Harness (W17) Wiring Diagram

Diesel Fired Coolant Heater Harness (W18) Component Location

Diesel Fired Coolant Heater Harness (W18) Wiring Diagram

Group 15: Sub-System Diagnostics

Controller Area Network (CAN) Theory of Operation

Starting and Charging Circuit Theory of Operation

Flex Load Controller (FLC) Circuit Theory of Operation

Advanced Display Unit (ADU) Circuit Theory of Operation

Fuel Shutoff Actuator Theory of Operation

Group 16: Monitor Operation

Advanced Display Unit (ADU)—Service Mode

Advanced Display Unit (ADU)—Clear Codes

Advanced Display Unit (ADU)—Enable Options

Advanced Display Unit (ADU)—Throttle Actuator Cal

Advanced Display Unit (ADU)—Telematic

Advanced Display Unit (ADU) Screen is Blank Diagnostic Procedure

Group 20: References

Fuse and Relay Test

Electrical Component Checks