BMW 1-Series E81 116d 116i 118d 118i 120d 120i 123d 130i Workshop Repair Service Manual PDF MY07-MY13 - MBMWE81OPEK.zip
A full workshop service and repair guide featuring complete electrical wiring diagrams, covering every version of the BMW 1-Series (E81) — the 116d, 116i, 118d, 118i, 120d, 120i, 123d and 130i — and packed with everything a garage or home mechanic needs to service, troubleshoot, fix and rebuild the vehicle to professional standards.
This BMW 2007–2013 (E81) manual, spanning all trims including 116d, 116i, 118d, 118i, 120d, 120i, 123d and 130i, contains the following service and repair content:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages/Size: 2,242 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS (Expanded View)
00 - MAINTENANCE & GENERAL NOTES
0000006 Vehicle test
0000009 Pre-delivery check
0000105 Standard scope of service
0000555 Interrogating fault memories in Diagnosis System
0000602 Service - air filter element
0000604 Fuel filter service
0000612 Service - front brakes
0000614 Service - rear brakes
0000616 Service - microfilter
0000618 Service - brake fluid
0000624 Service - vehicle check
0000... Battery Checking display. If necessary, recharging battery
0000... Brake lines and connections visual inspection for leaks, damage, attachment and correct position
0000... CBS reset
0000... Check horn, headlight flashers and hazard warning flashers
0000... Checking coolant level and concentration, correcting if necessary
0000... Checking instrument _ inscription lighting, interior _ luggage compartment _ glove box lights and blower
0000... Checking lighting system
0000... Checking of road safety (test drive)
0000... Check windscreen wash _ wipe system
0000... Diagnostic brief test
0000... Information _ warning labels
0000... Microencapsulated screws
0000... Seat belts Check condition of seat belt strap, check function of automatic reel, seat belt locking reel, seat belt buckle, seat belt clip and, if necessary, seat belt clasp
0000... Steering components Check for play, tightness, damage and wear
0000... Steering fluid fuel tank Check oil level
0000... Tyres checking and if necessary correcting inflation pressure, checking condition, tread depth and pattern
0000... Underbody incl. all visible components Check for damage, correct position, tightness, corrosion
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers
0000... When driving on a race track
0000... Windscreen washer system checking fluid level, topping up if necessary
0000... Work instruction for removing the protective film
0001... Symbols used and information in repair instructions
0002000 Raising vehicle with trolley jack
0002001 Raising the vehicle using a vehicle lift
0011229 Oil change in manual transmission including used oil disposal
0011237 Checking _ topping up oil level in automatic transmission (GA6HP19Z)
0011... Checking _ topping up oil level in rear axle final drive
0 operating fluid overview
3400... Testing of service brakes at the official periodic vehicle check according to EU Directive 2010 _ 48 _ EU and Germany 30224730224029_StVZO for vehicles with first registration beginning on July 28, 2010
5.1.1 Axles
6100... Notes on handling optical fibres
6100... Notes on handling the high pressure cleaner
6100... Notes on handling wiring harnesses and cables
6112... Information on intelligent battery sensor (IBS)
6120... Notes on AGM battery
6400... Information on using cleaning agent _ paints (personal protection equipment)
6450... Instructions for handling R 134a refrigerant
6452... Notes on changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor not known)
6453... Instructions for desiccant insert replacement
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers
7.1.1 Installation safety of the seat belts _ seat belt buckles
7.11 Odometer (if present)
7.12 Driving dynamics control (Electronic Stability Program, ESP) (if installed _ required)
7.1.2 Status of the seat belts _ seat belt buckles
7.1.3 Belt force limiter
7.1.4 Seat belt tensioner
7.1.5 Airbag
7.1.6 Supplementary restraint systems (SRS)
Abbreviations
Addition to special tools cabinet All model series
Arguments pertaining to engine oil consumption
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)
Brake fluid - Operating Fluids Specification
Brake fluid service 342200223 Bonnet gas strut check with active pedestrian impact mitigation302240(SA8TF)
Brake fluid service - extension of the first brake fluid interval to 36 months
CBS general - Reset is lost
Changed emissions test indicator BMW Condition Based Service
Changes in maintenance intervals (air cleaner, diesel fuel filter)
Change to scope of maintenance work (introduction of BMW Mobility System)
Condition Based Service
Drawbar load sign omitted All with options 235 and 3AC
Emergency Services (BMW _ MINI) from issue September 2009
Engine oil service - countries with higher levels of dust Check the air filter element for contamination
Engine oil - varying colours _ smell after initial filling in the works
Extract from BMW Group Standard302240GS30224090003-2
FEB-FEB-NED-TESTMODULE-AKTUELL
Final drive oil - new oil quality from 07 _ 2011
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries
Handling the acoustic camera
Harmonisation of oil change intervals BMW
Ignition key data tapping on CBS vehicles
IMIB_Next
Introduction of new service interval for ECE countries (RDE diesel fuel)
List of contents
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2
Main group 00
Modifications to 342200235Condition Based Service342200235 maintenance system
New Maintenance Records service booklet and maintenance documentation All models
New repair methods 342200235Gluing _ Riveting342200235 on steel bodies
Notes on radio-operated system (vehicle access, radio-operated opening, radio-operated closing)
Parking brake function check - new procedure in the standard service scope _ rear brake service
Reduced spark plug change intervals
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)
Service - vehicle check - revised maintenance scope
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)
Supplement for target exhaust emissions inspection data of BMW and MINI vehicles from 04 _ 2009. Modified test specifications for petrol lean-mixture engines N43 and N53. Test procedure for hybrid vehicles
Test instructions for the exhaust-gas (emissions) test on BMW vehicles with diesel engines
Test instructions for the exhaust gas test (AU) on BMW vehicles with diesel engines from European emission classification EURO 6
Test instructions for the exhaust gas test (AU) on BMW vehicles with petrol engines from European emission classification EURO 6
Visible corrosion on vehicle add-on parts
Workshop Equipment - Planning Documentation
Workshop equipment sales
11 - ENGINE
00 Danger of poisoning if oil is ingested _ absorbed through the skin
00 Risk of injury if oil comes into contact with eyes and skin
00 Safety instructions for handling oil
1100000 Differences among engine block versions (N47)
1100039 Checking compression of all cylinders (N47, N47S)
1100050 Removing and installing engine (N47, N47S)
1100050 Removing and installing engine
1100091 Installing exchange engine (N47 _ N47S)
1100300 Engine oil consumption measurement
1100670 Securing engine in installation position (N47)
1100... Engine oil consumption measurement
1100... Engine oil service (N47S)
1100... Overview of consumables (Electronic Parts Catalogue)
1100 Overview of tightening torques
1100 Removing and installing _ renewing acoustic cover (N47S)
1111579 Checking crankcase for watertightness (N47, N47S)
1111 Overview of tightening torques
1112000 Removing and installing _ sealing cylinder head cover (N47, N47S)
1112100 Removing and installing cylinder head (N47, N47S)
1112501 Replacing cylinder head gasket (N47, N47S)
1112729 Checking cylinder head for watertightness (N47, N47S)
1112800 Cleaning cylinder heat intake channels and intake plenum (N47, N57)
1112... Clean intake plenum (N47, N57)
1112 Overview of Technical Data
1112 Overview of tightening torques
1113000 Removing and installing, sealing or replacing oil sump (N47, N47S)
1113 Overview of tightening torques
1114005 Replacing front crankshaft seal (N47, N47S)
1114110 Removing and installing, sealing _ replacing gear case cover at rear (N47, N47S)
1114151 Replacing crankshaft seal at rear (N47, N47S)
1114 Overview of tightening torques
1121500 Replacing crankshaft (N47, N47S)
1121531 Replacing all crankshaft main bearing shells (N47, N47S)
1122000 Removing and installing _ replacing flywheel (N47, N47S)
1122513 Replacing roller bearing for dual-mass flywheel (N47 N47S )
1122513 Replacing roller bearing for dual-mass flywheel
1122 Overview of tightening torques
1123010 Removing and installing _ replacing vibration damper (N47, N47S)
1124571 Replacing all connecting rod bearings (N47, N47S)
1125530 Removing and installing _ replacing all pistons (N47, N47S)
1125671 Replacing piston rings on all pistons (N47, N47S)
1128010 Removing and installing _ replacing drive belt for alternator (N47, N47S)
1128020 Removing and installing belt tensioner for alternator (N47, N47S) ,
1130 Overview of tightening torques
1131005 Checking camshaft timing (N47, N47S)
1131... 00 62 885 Measure chain elongation with measuring chain tensioner, replace chain tensioner and top and bottom timing chain
1131025 Replace intake camshaft (N47, N47S)
1131028 Replace exhaust camshaft (N47, N47S)
1131090 Installing and removing _ replacing chain tensioner piston (N47, N47S)
1131505 Adjusting camshaft timing (N47, N47S)
1131540 Checking timing chain for elongation and replacing chain tensioner (N47 D _ C K _ U _ O _ T 0 _ 1)
1131544 Checking timing chain for elongation and replacing top timing chain (N47 D _ C K _ U _ O _ T 0 _ 1)
1131548 Checking timing chain for elongation and replacing both timing chains (N47D K _ U _ O _ T 0 _ 1)
1131560 Replacing both timing chains (after vehicle diagnosis)
1131560 Replacing both timing chains (N47D K _ U _ O _ T 0 _ 1)
1131565 Replacing tensioning302240and guide rail of the lower timing chain (N47D302240K _ U _ OT 0 _ 1)
1131 Overview of tightening torques
1133062 Removing and installing _ replacing all hydraulic valve clearance compensating elements (N47, N47S)
1133062 Removing and installing _ replacing all rocker arms (N47, N47S)
1134560 Replacing all valve stem seals (N47, N47S)
1134715 Replacing all valve springs (N47, N47S)
1140000 Checking engine oil pressure (N47, N47S)
1140 Overview of technical data
1141000 Removing and installing or replacing oil _ vacuum pump (N47, N47S)
1141 Overview of tightening torques
1142020 Removing and installing _ replacing complete main flow oil filter (N47, N47S)
1142 Overview of tightening torques
1143000 Removing and installing _ replacing guide tube for oil dipstick (N47, N47S)
1144001 Removing and installing _ replacing oil-water heat exchanger (N47, N47S)
1151000 Removing and installing _ replacing coolant pump (N47, N47S)
1153000 Removing and installing or replacing the coolant thermostat (N47, N47S)
1153736 Coolant pipe (N47, N47S)
1161350 Remove _ install _ replace pressure pipe at the throttle body (N47, N47S)
1161350 Removing and installing _ replacing pressure pipe (between charge air cooler and throttle valve)
1161360 Removing and installing _ replacing pressure pipe from exhaust turbocharger to charge air cooler (N47, N47S)
1161550 Removing and installing intake plenum (N47, N47S)
1161 Overview of tightening torques
1161... Removing and installing _ renewing mixing tube for intake air (N47D20 K _ U _ O _ T 1)
1161... Removing and installing _ replacing mixing tube for intake air (N47 D20 O1)
1161... Removing and installing _ replacing mixing tube for intake air (N47 D20 T1)
1165020 Damage on the exhaust turbocharger due to obstructed oil supply lines
1165040 Remove _ install _ replace high pressure exhaust turbocharger (smaller exhaust turbocharger) (N47S)
1165045 Removing and installing _ replacing low-pressure exhaust turbocharger (large exhaust gas turbocharger) (N47S)
1165 Overview of tightening torques
1165... Test steps in the event of turbocharger damage
1166000 Removing and installing or replacing vacuum _ oil pump (N47, N47S)
1171100 Removing and installing or replacing exhaust-gas recirculation cooler (N47, N47S)
1171501 Remove and install _ renew the exhaust-gas recirculation valve302240(EGR) (N47 D16 _ 20 K _ U _ O _ T 1)
1171 Overview of tightening torques
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location
11 operating fluid overview
1362534 Replacing exhaust-gas temperature sensor (N47, N47S)
1362651 Replacing exhaust backpressure sensor (N47, N47S)
1362651 Replacing the control sensor (N47, N47S)
1840040 Removing and installing, sealing _ replacing exhaust manifold (N47S)
6.1.9 Engine performance
9.0 BMW Longlife-17 FE+
Adjust the installation position of the exhaust-gas recirculation valve
BMW Quality Longlife-04 All
Camshaft, BMW, N47, N47S, D20
Camshaft
Case Covers
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster
Connecting Rods and Bearings, BMW, N47, N47S, D20
Connecting rod with connecting rod bearing
Crankshaft and Bearings, BMW, N47, N47S, D20
Crankshaft and Bearings
Cylinder head with cylinder head cover
Cylinder head with lid, BMW, N47, N47S, D20
Cylinder head with lid
Cylinder Head with Valve Seat Cover, BMW, N47, N47S, D20
Dual-mass balance
Emissions-control, Lambda oxygen sensor
Engine Block, Cylinder Crankcase, BMW, N47, N47S, D20
Engine block
Engine identification
Engine in general, BMW, N47, N47S, D20
Exhaust-gas recirculation
Exhaust manifold
Exhaust suspension (N47, N47S)
Fan
Flywheel
Intake manifold
Leak-testing the air-intake system
Main group 11
Mounting engine on assembly stand (N47, N47S)
Oil Filter and Pipes
Oil Pan
Oil pump with strainer and motor, BMW, N47, N47S, D20
Oil pump with strainer and motor
Oil sump
Oil supply, BMW, E81, E82, E87, E88, N47S, D20
Pistons with Rings and Pins, BMW, N47, N47S, D20
Standard screw connection
Turbocharger and Control
Vacuum supply All models
Vibration damper, BMW, N47, N47S, D20
Vibration Damper
V-ribbed belt with Tension and Deflection Element
12 - ENGINE ELECTRICAL SYSTEM
0011... Information for handling the documents repair instructions, technical data, AZD
00 Safety information for working on vehicles with automatic engine start-stop function (MSA)
1100... Handling components after flood damage
1200... Instructions for removal and replacement of control units
1200... Notes for disconnecting and connecting battery
1200... Notes _ information on start assistance (jump starting)
1214700 Encoding the control unit (DME _ DDE)
1214705 Programming the control unit (DME _ DDE)
1221520 Replacing preheating control unit (after vehicle diagnosis)
1221520 Replacing preheating control unit (N47, N47S)
1221 Overview of tightening torques
1223000 Checking all glow plugs (N47)
1223505 Replacing all glow elements (N47,N47S)
1231009 Checking alternator (BSD)
1231020 Remove _ install _ replace alternator (N47, N47S)
1231 Overview of tightening torques
1232501 Replacing alternator regulator
1232501 Replacing regulator switch for alternator (N47)
1232501 Replacing voltage regulator
1241020 Removing and installing _ replacing starter motor (N47, N47S)
1241020 Removing and installing _ replacing starter motor
1241041 Replacing the engagement solenoid switch
1241 Overview of tightening torques
1242500 Replacing positive battery cable (N47, N47S)
1242510 Replacing battery positive lead between starter and battery positive terminal (N47, N47S)
1242540 Replacing safety battery terminal (SBK)
1251001 Replacing wiring harness section for engine (N47, N47S)
1251200 Replacing wiring harness section for injectors (N47, N47S)
1252 Overview of tightening torques
1261280 Removing and installing _ replacing oil pressure switch (N47, N47S)
1261285 Removing and installing _ replacing oil level sensor for engine oil (M47T2, M57T2, N47, N47S)
1290100 Replacing fan for electronics box
1290... Removing and installing _ replacing electronics box